CN219335504U - Swing forming mechanism for bending profile and bending equipment thereof - Google Patents
Swing forming mechanism for bending profile and bending equipment thereof Download PDFInfo
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- CN219335504U CN219335504U CN202320407128.4U CN202320407128U CN219335504U CN 219335504 U CN219335504 U CN 219335504U CN 202320407128 U CN202320407128 U CN 202320407128U CN 219335504 U CN219335504 U CN 219335504U
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- 238000005452 bending Methods 0.000 title claims abstract description 94
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000000465 moulding Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 4
- 238000005096 rolling process Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
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- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model provides a swing forming mechanism for bending a section bar, which comprises a support frame and a die wheel module with a die wheel, wherein the die wheel module comprises a base frame, a first driving piece, a transmission assembly, a guide plate, a swing plate and a die wheel support provided with the die wheel; the guide plate is connected with the base frame, and the base frame is connected with the support frame; the die wheel bracket is arranged on the swinging plate, and the swinging plate is connected with the transmission assembly; the first driving piece is connected with the transmission assembly to drive the transmission assembly to rotate so as to drive the swinging plate to swing along the guide plate. The swinging forming mechanism for bending the section bar can be used as a die wheel mechanism of bending equipment, and the swinging angle of a die wheel can be adjusted, so that different bending requirements of the section bar are met. The utility model also provides bending equipment for bending the profile, which can realize the adjustment of the angle of the die wheel and the processing of different bending radiuses of the profile at one time.
Description
Technical Field
The utility model relates to the technical field of bending, in particular to a swing forming mechanism for bending a section bar and bending equipment thereof.
Background
The rolling bending machine is the most commonly used bending machine in the existing profile bending equipment, is mainly used for bending the profile, and has high production efficiency. The rolling bending machine comprises a die wheel which actively rotates and a rotatable rolling bending wheel (one or two side rollers can be added), wherein the die wheel is arranged above the rolling bending wheel, and the rolling bending wheel can slide back and forth along a central line so as to be used for placing the profile between the die wheel and the rolling bending wheel. During processing, the die wheel can be rotatably propped against one side of the section bar, and the rolling bending wheel can be rotatably propped against the other side of the section bar.
The existing die wheel can only move in the plane direction, for example, the die wheel can only move in the X-axis direction, the Y-axis direction or the Z-axis direction or in a combination mode, and the swing angle of the die wheel can not be adjusted, so that different bending requirements of the profile can not be met.
Disclosure of Invention
The utility model aims to overcome the defects and the shortcomings in the prior art and provide a swinging forming mechanism for bending a section bar, which can be used as a die wheel mechanism of bending equipment and can adjust the swinging angle of a die wheel so as to meet different bending requirements of the section bar. The utility model also provides bending equipment for bending the profile, which can realize the adjustment of the angle of the die wheel and the processing of different bending radiuses of the profile at one time.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: a swing forming mechanism for bending section bar is characterized in that: the swing forming mechanism comprises a support frame and a die wheel module with a die wheel, wherein the support frame is arranged on bending equipment; the die wheel module comprises a base frame, a first driving piece, a transmission assembly, a guide plate, a swinging plate and a die wheel bracket provided with a die wheel; the guide plate is connected with the base frame, and the base frame is connected with the support frame; the die wheel support is arranged on a swinging plate, and the swinging plate is connected with the transmission assembly; the first driving piece is connected with the transmission assembly to drive the transmission assembly to rotate so as to drive the swinging plate to swing along the guide plate.
In the scheme, the swing forming mechanism can be used as a side roller mechanism of bending equipment, and the swing angle of the die wheel in the bending process of the section bar can be adjusted, so that different bending requirements of the section bar are met, and the practicality of bending the section bar is improved.
The guide plate is an arc-shaped guide plate.
The transmission assembly comprises a turbine and a worm, and the turbine is connected with the swing plate and the worm; the first driving piece is connected with the worm to drive the worm to rotate so as to drive the swinging plate to swing along the guide plate.
The swing forming mechanism also comprises a Y-axis driving assembly for driving the die wheel module to move along the Y-axis direction; the Y-axis driving assembly comprises a driving piece II and a linear guide rail pair I; the first linear guide rail pair is arranged on the support frame, the base frame of the die wheel module is in sliding connection with the support frame through the first linear guide rail pair, the second driving piece is connected with the die wheel module, and the driving end of the second driving piece is connected with the support frame to drive the die wheel module to move along the Y-axis direction. The utility model can adjust the position of the mould wheel in the Y-axis direction through the Y-axis driving component.
The swing forming mechanism also comprises a Z-axis driving assembly for driving the die wheel module to move along the Z-axis direction; the Z-axis driving assembly comprises a driving piece III and a guiding assembly; the guide component is detachably connected with the frame of the bending equipment and is in sliding connection with the support frame; and the driving piece III is connected with the supporting frame to drive the supporting frame to move and drive the die wheel module to move along the Z-axis direction. The utility model can adjust the position of the die wheel in the Z-axis direction through the Z-axis driving assembly.
A bending apparatus for bending a profile, characterized in that: the device comprises a swinging forming mechanism for bending the profile, a frame, an upper main shaft roller mechanism and a lower main shaft roller mechanism; the upper spindle roller mechanism is provided with an upper spindle roller, and the lower spindle roller mechanism is provided with a lower spindle roller; the upper spindle roller mechanism is arranged on the frame, and the upper spindle roller is a driving roller; the lower spindle roller mechanism is arranged on the frame, and the lower spindle roller is positioned below the upper spindle roller and can be lifted; the swing forming mechanism is arranged at the side part of the upper main shaft roller mechanism and is detachably connected with the frame, and the position of a die wheel of the swing forming mechanism can be adjusted by taking the upper main shaft roller as the center; and the position among the die wheel, the upper spindle roller and the lower spindle roller is used as a section bar bending station, or the position among the die wheel and the upper spindle roller is used as a section bar bending station.
In the scheme, the die wheel is centered on the upper main shaft roller, the relative position of the die wheel and the upper main shaft roller can be adjusted on line in real time, and the die wheel and the upper main shaft roller can be matched with each other or the upper main shaft roller, the lower main shaft roller and the die wheel can be matched with each other, so that the rolling bending processing of the profile with variable curvature can be realized, and the processing of the profile with different bending radiuses at one time can be realized.
Two swing forming mechanisms are arranged on two sides of the upper main shaft roller mechanism respectively; the position between the upper main shaft roller, the lower main shaft roller and the die wheels of the two swing forming mechanisms is used as a section bar bending station, or the position between the upper main shaft roller and the die wheels of the two swing forming mechanisms is used as a section bar bending station.
The adjustable position of the die wheel of the swing forming mechanism by taking the main shaft roller as the center means that: the die wheel can swing along the Y-axis direction, move along the Y-axis direction and move along the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment.
The bending apparatus further includes a side roller mechanism; the side roller mechanism is arranged at the side part of the upper main shaft roller mechanism and is detachably connected with the frame, the side roller mechanism is provided with a side roller, and the position of the side roller can be adjusted by taking the upper main shaft roller as the center; the swing forming mechanism is arranged opposite to the side roller mechanism; the positions between the upper main shaft roller, the lower main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations, or the positions between the upper main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations.
The adjustable position of the side roller with the main shaft roller as the center means that: the side rollers can move along the X-axis direction, the Y-axis direction and the Z-axis direction by taking the upper main shaft roller as a center so as to realize position adjustment; or the side roller can move along the X-axis direction and the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
1. the swinging forming mechanism for bending the section bar can be used as a die wheel mechanism of bending equipment, and the swinging angle of a die wheel can be adjusted, so that different bending requirements of the section bar are met.
2. The bending equipment for bending the profile can realize the adjustment of the angle of the die wheel and the processing of different bending radiuses of the profile at one time.
Drawings
FIG. 1 is a schematic view of a bending apparatus having a swing-molding mechanism in a first embodiment;
FIG. 2 is a schematic view of a portion of a swing molding mechanism in accordance with a first embodiment;
FIG. 3 is a schematic view of a portion of a bending apparatus according to a first embodiment;
FIG. 4 is a schematic view of an upper spindle roll mechanism in accordance with one embodiment;
FIG. 5 is a schematic view of a lower spindle roll mechanism in accordance with one embodiment;
wherein 1 is a swing forming mechanism, 1.1 is a supporting frame, 1.2 is a die wheel, 1.3 is a base frame, 1.4 is a driving piece I, 1.5 is an arc-shaped guide plate, 1.6 is a swing plate, 1.7 is a die wheel bracket, 1.8 is a turbine, 1.9 is a worm, 1.10 is a driving piece II, 1.11 is a linear guide pair I, 1.12 is a driving piece III, 1.13 is a guide component, 2 is a frame, 3 is an upper main shaft roller mechanism, 3.1 is an upper main shaft roller, 3.2 is an upper main shaft roller rotating motor, 3.3 is an upper main shaft roller transmission shaft, 4 is a lower main shaft roller mechanism, 4.1 is a lower main shaft roller, 4.2 is a lower main shaft roller rotating motor, 4.3 is a lower main shaft roller transmission component, 4.4 is a lower main shaft roller seat, and 4.5 is a driving piece IV.
Detailed Description
The utility model is described in further detail below with reference to the drawings and the detailed description.
Example 1
The X-axis direction of the utility model refers to the transverse direction perpendicular to the upper spindle roll transmission shaft 3.3, the Y-axis direction refers to the vertical direction perpendicular to the upper spindle roll transmission shaft 3.3, and the Z-axis direction refers to the height direction of the frame 2.
As shown in fig. 1 to 5, the bending device for bending the profile comprises two swing forming mechanisms 1, a frame 2, an upper spindle roller mechanism 3 and a lower spindle roller mechanism 4, wherein the upper spindle roller mechanism 3 is provided with an upper spindle roller 3.1, the lower spindle roller mechanism 4 is provided with a lower spindle roller 4.1, the upper spindle roller mechanism 3 is arranged on the frame 2, the upper spindle roller 3.1 is a driving roller, the lower spindle roller mechanism 4 is arranged on the frame 2, and the lower spindle roller 4.1 is positioned below the upper spindle roller 3.1 and can be lifted, and the lower spindle roller 4.1 is the driving roller. The two swing forming mechanisms 1 are respectively arranged at two sides of the upper spindle roller mechanism 3 and are detachably connected with the frame 2, the positions of the two die wheels 1.2, the upper spindle roller 3.1 and the lower spindle roller 4.1 are used as profile bending stations, or the positions of the two die wheels 1.2 and the upper spindle roller 3.1 are used as profile bending stations, wherein the positions of the die wheels 1.2 and the upper spindle roller 3.1 are adjustable by taking the upper spindle roller 3.1 as a center.
The adjustable position of the die wheel 1.2 of the swing forming mechanism 1 of the utility model with the main shaft roller 3.1 as the center means that: the die wheel 1.2 can swing along the Y-axis direction, move along the Y-axis direction and move along the Z-axis direction by taking the main shaft roller 3.1 as a center so as to realize position adjustment. The concrete structure is as follows:
the utility model discloses a swinging forming mechanism 1 for bending a profile, which comprises a support frame 1.1 and a die wheel module with a die wheel 1.2, wherein the die wheel module comprises a base frame 1.3, a first driving part 1.4, a transmission assembly, an arc-shaped guide plate 1.5, a swinging plate 1.6 and a die wheel support 1.7 provided with the die wheel 1.2, wherein the arc-shaped guide plate 1.5 is connected with the base frame 1.3, the base frame 1.3 is connected with the support frame 1.1, the die wheel support 1.7 is arranged on the swinging plate 1.6, the swinging plate 1.6 is connected with the transmission assembly, and the first driving part 1.4 is connected with the transmission assembly to realize the rotation of the transmission assembly so as to drive the swinging plate 1.6 to swing along the arc-shaped guide plate 1.5.
Specifically, the transmission assembly comprises a turbine 1.8 and a worm 1.9, the turbine 1.8 is connected with the swinging plate 1.6 and is connected with the worm 1.9, and a first driving part 1.4 is connected with the worm 1.9 to drive the worm 1.9 to rotate so as to drive the swinging plate 1.6 to swing along the arc-shaped guide plate 1.5.
The swing forming mechanism 1 also comprises a Y-axis driving assembly for driving the die wheel module to move along the Y-axis direction, the Y-axis driving assembly comprises a second driving piece 1.10 and a first linear guide rail pair 1.11, the first linear guide rail pair 1.11 is arranged on the support frame 1.1, a base frame 1.3 of the die wheel module is in sliding connection with the support frame 1.1 through the first linear guide rail pair 1.11, the second driving piece 1.10 is connected with the die wheel module, and the driving end of the second driving piece is connected with the support frame 1.1 to drive the die wheel module to move along the Y-axis direction.
The swing forming mechanism further comprises a Z-axis driving assembly for driving the die wheel module to move along the Z-axis direction, wherein the Z-axis driving assembly comprises a driving part III 1.12 and a guiding assembly 1.13, the guiding assembly 1.13 is detachably connected with the frame 2 of the bending equipment and is in sliding connection with the support frame 1.1, and the driving part III 1.12 is connected with the support frame 1.1 to drive the support frame 1.1 to move and drive the die wheel module to move along the Z-axis direction. The utility model can adjust the position of the die wheel 1.2 in the Z-axis direction through the Z-axis driving assembly.
The upper spindle roll mechanism 3 of the utility model further comprises an upper spindle roll rotating motor 3.2, an upper spindle roll transmission shaft 3.3 and an upper spindle bearing, wherein the upper spindle roll rotating motor 3.2 is connected with the upper spindle roll 3.1 through the upper spindle roll transmission shaft 3.3, and the upper spindle roll transmission shaft 3.3 passes through the upper spindle roll 3.1 and then is connected with the frame 2 through the upper spindle bearing.
The lower spindle roll mechanism 4 further comprises a lower spindle roll rotating motor 4.2, a lower spindle roll transmission assembly 4.3, a lower spindle roll seat 4.4 and a lower spindle bearing, wherein the lower spindle roll rotating motor 4.2 is connected with the lower spindle roll 4.1 through the lower spindle roll transmission assembly 4.3, and the lower spindle roll transmission assembly 4.3 is connected with the lower spindle roll seat 4.4 through the lower spindle bearing after penetrating through the lower spindle roll 4.1. In addition, the lower spindle roller mechanism 4 further comprises a driving piece four 4.5 for driving the lower spindle roller seat 4.4 to lift, and the driving piece four 4.5 is connected with the frame 2 and the lower spindle roller seat 4.4 to realize the lifting of the lower spindle roller mechanism 4.
The die wheel 1.2 is centered on the upper spindle roller 3.1, the relative position of the die wheel 1.2 and the upper spindle roller 3.1 can be adjusted on line in real time, and the die wheel can be matched with the upper spindle roller 3.1 or matched with the lower spindle roller 4.1 and the die wheel 1.2 through the upper spindle roller 3.1 and the die wheel 1.2, so that the rolling bending processing of the profile with variable curvature is realized, and the processing of the profile with different bending radiuses at one time can be realized.
Example two
The present embodiment differs from the first embodiment only in that: the bending apparatus of the present embodiment further includes a side roller mechanism; the side roller mechanism is arranged at the side part of the upper main shaft roller mechanism and is detachably connected with the frame, the side roller mechanism is provided with a side roller, and the position of the side roller can be adjusted by taking the upper main shaft roller as the center. The swing forming mechanism is arranged opposite to the side roller mechanism; the positions between the upper main shaft roller, the lower main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations, or the positions between the upper main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations.
The swing molding mechanism, the upper spindle roller mechanism and the lower spindle roller mechanism of this embodiment are all identical in structure to the embodiment. The side roller mechanism of the present embodiment may employ the side roller mechanism in patent application No. 202210077197.3. Wherein, the adjustable position of the side roller with the main shaft roller as the center means: the side rollers can move along the X-axis direction, the Y-axis direction and the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment; or the side roller can move along the X-axis direction and the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment.
The above examples are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present utility model should be made in the equivalent manner, and the embodiments are included in the protection scope of the present utility model.
Claims (10)
1. A swing forming mechanism for bending section bar is characterized in that: the swing forming mechanism comprises a support frame and a die wheel module with a die wheel, wherein the support frame is arranged on bending equipment; the die wheel module comprises a base frame, a first driving piece, a transmission assembly, a guide plate, a swinging plate and a die wheel bracket provided with a die wheel; the guide plate is connected with the base frame, and the base frame is connected with the support frame; the die wheel support is arranged on a swinging plate, and the swinging plate is connected with the transmission assembly; the first driving piece is connected with the transmission assembly to drive the transmission assembly to rotate so as to drive the swinging plate to swing along the guide plate.
2. The rocking shaping mechanism of profile bending of claim 1, wherein: the guide plate is an arc-shaped guide plate.
3. The rocking shaping mechanism of profile bending of claim 1, wherein: the transmission assembly comprises a turbine and a worm, and the turbine is connected with the swing plate and the worm; the first driving piece is connected with the worm to drive the worm to rotate so as to drive the swinging plate to swing along the guide plate.
4. The rocking shaping mechanism of profile bending of claim 1, wherein: the swing forming mechanism also comprises a Y-axis driving assembly for driving the die wheel module to move along the Y-axis direction; the Y-axis driving assembly comprises a driving piece II and a linear guide rail pair I; the first linear guide rail pair is arranged on the support frame, the base frame of the die wheel module is in sliding connection with the support frame through the first linear guide rail pair, the second driving piece is connected with the die wheel module, and the driving end of the second driving piece is connected with the support frame to drive the die wheel module to move along the Y-axis direction.
5. The rocking shaping mechanism of profile bending of claim 1, wherein: the swing forming mechanism also comprises a Z-axis driving assembly for driving the die wheel module to move along the Z-axis direction; the Z-axis driving assembly comprises a driving piece III and a guiding assembly; the guide component is detachably connected with the frame of the bending equipment and is in sliding connection with the support frame; and the driving piece III is connected with the supporting frame to drive the supporting frame to move and drive the die wheel module to move along the Z-axis direction.
6. A bending apparatus for bending a profile, characterized in that: a swing molding mechanism comprising the profile bending of any one of claims 1 to 5, a frame, an upper spindle roller mechanism, and a lower spindle roller mechanism; the upper spindle roller mechanism is provided with an upper spindle roller, and the lower spindle roller mechanism is provided with a lower spindle roller; the upper spindle roller mechanism is arranged on the frame, and the upper spindle roller is a driving roller; the lower spindle roller mechanism is arranged on the frame, and the lower spindle roller is positioned below the upper spindle roller and can be lifted; the swing forming mechanism is arranged at the side part of the upper main shaft roller mechanism and is detachably connected with the frame, and the position of a die wheel of the swing forming mechanism can be adjusted by taking the upper main shaft roller as the center; and the position among the die wheel, the upper spindle roller and the lower spindle roller is used as a section bar bending station, or the position among the die wheel and the upper spindle roller is used as a section bar bending station.
7. Bending apparatus for bending a profile according to claim 6, wherein: two swing forming mechanisms are arranged on two sides of the upper main shaft roller mechanism respectively; the position between the upper main shaft roller, the lower main shaft roller and the die wheels of the two swing forming mechanisms is used as a section bar bending station, or the position between the upper main shaft roller and the die wheels of the two swing forming mechanisms is used as a section bar bending station.
8. Bending apparatus for bending a profile according to claim 6, wherein: the adjustable position of the die wheel of the swing forming mechanism by taking the main shaft roller as the center means that: the die wheel can swing along the Y-axis direction, move along the Y-axis direction and move along the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment.
9. Bending apparatus for bending a profile according to claim 6, wherein: the bending apparatus further includes a side roller mechanism; the side roller mechanism is arranged at the side part of the upper main shaft roller mechanism and is detachably connected with the frame, the side roller mechanism is provided with a side roller, and the position of the side roller can be adjusted by taking the upper main shaft roller as the center; the swing forming mechanism is arranged opposite to the side roller mechanism; the positions between the upper main shaft roller, the lower main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations, or the positions between the upper main shaft roller, the die wheel of the swing forming mechanism and the side roller of the side roller mechanism are used as profile bending stations.
10. Bending apparatus for bending a profile according to claim 9, characterized in that: the adjustable position of the side roller with the main shaft roller as the center means that: the side rollers can move along the X-axis direction, the Y-axis direction and the Z-axis direction by taking the upper main shaft roller as a center so as to realize position adjustment; or the side roller can move along the X-axis direction and the Z-axis direction by taking the main shaft roller as the center so as to realize position adjustment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320407128.4U CN219335504U (en) | 2023-03-07 | 2023-03-07 | Swing forming mechanism for bending profile and bending equipment thereof |
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Application Number | Priority Date | Filing Date | Title |
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CN202320407128.4U CN219335504U (en) | 2023-03-07 | 2023-03-07 | Swing forming mechanism for bending profile and bending equipment thereof |
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CN219335504U true CN219335504U (en) | 2023-07-14 |
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CN202320407128.4U Active CN219335504U (en) | 2023-03-07 | 2023-03-07 | Swing forming mechanism for bending profile and bending equipment thereof |
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