CN219333863U - New material production device adopting vacuum technology - Google Patents
New material production device adopting vacuum technology Download PDFInfo
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- CN219333863U CN219333863U CN202320186508.XU CN202320186508U CN219333863U CN 219333863 U CN219333863 U CN 219333863U CN 202320186508 U CN202320186508 U CN 202320186508U CN 219333863 U CN219333863 U CN 219333863U
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Abstract
The utility model discloses a new material production device adopting a vacuum technology, which comprises a tank body, a tank cover, a motor, a feeding pipe, a vacuum pipe, a heating jacket, a discharging pipe and a multifunctional stirring device. According to the utility model, the multifunctional stirring device is arranged in the tank body, the heating roller is started, the heating roller utilizes the eddy current effect and the hysteresis effect of electromagnetic induction to enable the roller body to generate heat, and then the heating roller directly exchanges heat with the raw materials, so that the heating roller can heat the raw materials in the central area in the tank body, the raw materials are uniformly heated, the emulsification effect of the raw materials is ensured, the screw blades are arranged on the outer surface of the heating roller, and when the heating roller rotates, the screw blades can push the raw materials upwards, so that the raw materials can be promoted to move upwards, the raw materials are not easy to accumulate at the bottom, the mixing efficiency is improved, and the emulsification effect of the raw materials is ensured.
Description
Technical Field
The utility model relates to the field of vacuum stirring tanks, in particular to a new material production device adopting a vacuum technology.
Background
The new material is a newly developed or developing structural material with excellent performance and a functional material with special properties, the synthetic resin is a novel synthetic material, and in the production process of the synthetic resin, the raw materials are usually stirred and mixed by adopting a vacuum stirring tank, so that the pollution brought by air can be reduced in the vacuum environment in the stirring tank, the impurities in the material are reduced, and the produced product is purer.
The prior patent application number is: CN201921931128.4, which is a push stirring type vacuum stirring tank, comprises a vacuum stirring tank body, and the push stirring type vacuum stirring tank provided by the utility model has the advantages that the use effect of the vacuum stirring tank is improved well, the stirring effect and stirring efficiency of the vacuum stirring tank are improved, the production efficiency of the pharmaceutical industry is improved greatly, the time cost of pharmacy is reduced, and the development of enterprises and industries is promoted better.
The above patent describes a vacuum stirring tank of the prior art, in which a heating jacket is provided outside the stirring tank to heat the internal raw material in order to prevent the raw material from solidifying in the stirring tank during the preparation of the synthetic resin, but the heating jacket heats the internal raw material through the side wall of the stirring tank, which results in: the side wall area inside the tank body is close to the heat source, so that the temperature is high, the central area inside the tank body is far away from the heat source, the radiated heat is less, the temperature is low, the phenomenon of uneven heating of raw materials inside the tank body occurs, the emulsification of the product is incomplete, and the normal production of materials is not facilitated.
Disclosure of Invention
Accordingly, in order to solve the above-mentioned disadvantages, the present utility model provides a new material production apparatus using a vacuum technique.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides an adopt new material apparatus for producing of vacuum technology, includes the jar body, tank cap, motor, inlet pipe, vacuum tube, heating jacket, discharging pipe and multi-functional agitating unit, tank body top sealing installation has the tank cap, tank cap top mid-mounting has the motor, and motor bottom output shaft downwardly extending to tank cap bottom, the inlet pipe is installed to tank cap top left end portion, inlet pipe bottom discharge end is linked together with the internal space of jar, the vacuum tube is installed to tank cap top right-hand member portion, the vacuum tube bottom is inhaled the end and is linked together with the internal space of jar, the external side middle part surface cover of jar is equipped with the heating jacket, the external side bottom surface of jar is provided with the discharging pipe, multi-functional agitating unit sets up in the internal side of jar, multi-functional agitating unit includes heating roller, wire and stirring leaf, the heating roller is located tank body inside middle part, the heating roller bottom end rotates with tank body inside bottom surface and is connected, the heating roller top end is connected with the motor output shaft, the heating roller bottom end is connected with the wire, the wire is gone out from the interface of tank body bottom end face, the external side middle part surface symmetry is provided with the stirring leaf.
Preferably, the surface of the wire is sleeved with a heat insulation sleeve.
Preferably, the heating roller and the axial line of the heating jacket are on the same vertical line.
Preferably, the top end of the heating roller is provided with a heat insulation section, wherein the heating roller is connected with an output shaft of the motor through the heat insulation section.
Preferably, a row of lifting plates are arranged on the inner side wall of the stirring blade, and the lifting plates are obliquely arranged.
Preferably, the lower half section of the outer surface of the heating roller is sleeved with a propeller blade, and the propeller blade is made of copper material.
The utility model has the beneficial effects that:
according to the utility model, the multifunctional stirring device is arranged in the tank body, and the heating roller is started, so that the heating roller utilizes the eddy current effect and the hysteresis effect of electromagnetic induction to heat the roller body, and then the heating roller directly exchanges heat with the raw material, so that the heating roller can heat the raw material in the central area in the tank body, the raw material is heated uniformly, and the emulsification effect of the raw material is ensured.
According to the utility model, the screw propeller blades are arranged on the outer surface of the heating roller, so that when the heating roller rotates, the screw propeller blades can push the raw materials upwards, and the raw materials can be promoted to move upwards, so that the raw materials are not easy to accumulate at the bottom, the mixing efficiency is improved, and the emulsification effect of the raw materials is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic illustration of the can lid of FIG. 1 with the can lid removed;
FIG. 3 is a schematic structural view of the multifunctional stirring device in the present utility model.
Wherein: the novel energy-saving tank comprises a tank body-1, a tank cover-2, a motor-3, a feeding pipe-4, a vacuum pipe-5, a heating jacket-6, a discharging pipe-7, a multifunctional stirring device-8, a heating roller-81, a heat insulation section-811, a wire-82, a stirring blade-83, a lifting plate-831 and a propeller blade-84.
Detailed Description
In order to further explain the technical scheme of the utility model, the following is explained in detail through specific examples.
Referring to fig. 1, the utility model provides a new material production device adopting a vacuum technology, which comprises a tank body 1, a tank cover 2, a motor 3, a feeding pipe 4, a vacuum pipe 5, a heating jacket 6, a discharging pipe 7 and a multifunctional stirring device 8, wherein the tank cover 2 is arranged on the top of the tank body 1 in a sealing manner, the motor 3 is arranged in the middle of the top surface of the tank cover 2, an output shaft at the bottom of the motor 3 extends downwards to the bottom of the tank cover 2, the feeding pipe 4 is arranged at the left end part of the top surface of the tank cover 2, raw materials enter the tank body 1 from the feeding pipe 4, the discharging end at the bottom of the feeding pipe 4 is communicated with the inner space of the tank body 1, the vacuum pipe 5 is arranged at the right end part of the top surface of the tank cover 2, the suction end at the bottom of the vacuum pipe 5 is communicated with the inner space of the tank body 1, the heating jacket 6 is sleeved on the middle surface of the outer side of the tank body 1, the discharging pipe 7 is arranged on the bottom surface of the outer side of the tank body 1, the raw materials are discharged from the tank body 1 from the discharging pipe 7 into the inner space of the tank body, and the multifunctional stirring device 8 is arranged in the tank body 1.
Referring to fig. 2-3, the multifunctional stirring device 8 of the present utility model includes a heating roller 81, a wire 82 and a stirring blade 83, wherein the heating roller 81 is located in the middle of the inner side of the tank 1, the heating roller 81 plays a role in heating the middle area of the inner side of the tank 1, the bottom end of the heating roller 81 is rotatably connected with the bottom surface of the inner side of the tank 1 by adopting a bearing, the top end of the heating roller 81 is connected with the output shaft of the motor 3, so that the motor 3 can drive the heating roller 81 to rotate, the bottom end of the heating roller 81 is connected with the wire 82, the wire 82 is connected from the interface of the bottom end surface of the tank 1, and the frame-shaped stirring blade 83 is symmetrically arranged on the outer side surface of the heating roller 81.
Further, the surface of the wire 82 is sleeved with a heat insulation sleeve, which is a glass fiber tube with good high temperature resistance, and the glass fiber tube can protect the wire 82 due to the higher temperature around the tank 1.
Further, the heating roller 81 and the axial line of the heating jacket 6 are positioned on the same vertical line, the heating roller 81 is centered on the inner side of the heating jacket 6, and the heating roller 81 mainly heats the raw material in the central area inside the tank 1 so as to uniformly heat the raw material.
Further, a heat insulation section 811 is provided at the top end of the heating roller 81, wherein the heating roller 81 is connected to the output shaft of the motor 3 through the heat insulation section 811, and the output shaft of the motor 3 needs to be indirectly connected to the heating roller 81 through the heat insulation section 811 to protect the output shaft of the motor 3 due to the high surface temperature of the heating roller 81 during operation.
Further, a row of lifting plates 831 are welded on the inner side walls of the stirring blades 83, wherein the lifting plates 831 are obliquely arranged, and when the stirring blades 83 rotate, the lifting plates 831 can press raw materials in a beveling manner, so that the raw materials move upwards and are not easy to accumulate at the bottom.
Further, the screw blade 84 is sleeved on the lower half section of the outer surface of the heating roller 81, and the screw blade 84 is made of copper material, when the heating roller 81 rotates, the screw blade 84 can push the raw materials upwards, so that the raw materials do not easily accumulate at the bottom, in addition, the screw blade 84 is made of copper material, the heat conductivity is good, and the screw blade 84 can conduct heat on the surface of the heating roller 81 to the raw materials, so that the heating effect is improved.
Further, the heating roller 81 in this case is an electromagnetic heating roller in the prior art, which uses the eddy current effect and hysteresis effect of electromagnetic induction to heat the roller body, so that the surface temperature of the roller body is uniform, and indirect or direct heat exchange with the processed material can be performed.
Further, the heat insulation section 811 in the present case adopts a ceramic tube, and the ceramic material has excellent high temperature resistance and low heat conductivity, so that the heat of the heating roller 81 is not easily transferred to the motor 3, thereby protecting the motor 3.
The working principle is as follows:
firstly, before use, firstly, ensure that the tank body 1 is placed steadily, the shaking phenomenon should not appear in the working process, then ensure that the tank cover 2 and the tank body 1 are sealed well, in the working process, the inside of the tank body 1 needs to be kept in a vacuum state, then the interface on the heating jacket 6 is connected with external heating equipment, so that the heating jacket 6 can heat the raw materials inside the tank body 1, then the vacuum tube 5 is connected with an external vacuum pump for pumping the gas inside the tank body 1 to realize vacuum, the wire 82 is connected with external control equipment to realize the regulation and control of the heating temperature of the heating roller 81, and finally the feeding pipe 4 and the discharging pipe 7 are connected with the feeding pipe and the discharging pipe corresponding to the outside to load and unload the raw materials inside the tank body 1.
Secondly, the synthetic resin is mixed in a vacuum environment, so that the pollution brought by air can be reduced, the impurities in materials are reduced, the purity of products is improved, and the steps for producing the synthetic resin by using the tank body 1 are as follows: firstly, the vacuum tube 5 is used for pumping gas in the tank body 1 to realize vacuum, then raw materials can enter the tank body 1 through the feeding tube 4, after the raw materials are supplemented, the motor 3 is started to drive the heating roller 81 to rotate, so that the stirring blades 83 stir the raw materials to promote the raw materials to be mixed, wherein the lifting plates 831 are arranged on the inner side walls of the stirring blades 83, when the stirring blades 83 rotate, the lifting plates 831 can extrude the raw materials in a bevelled mode to promote the raw materials to move upwards, in addition, when the heating roller 81 rotates, the screw blades 84 can push the raw materials upwards, and the raw materials can be promoted to move upwards, so that the raw materials are not easy to accumulate at the bottom, the mixing efficiency is improved, and the emulsification effect of the raw materials is ensured.
Thirdly, in the stirring process, the raw materials in the tank body 1 need to be heated to avoid solidification, the heating jacket 6 can heat the inside of the tank body 1, but because the heating jacket 6 heats the raw materials in the tank body 1 through the tank body 1, the central area in the tank body 1 is far away from a heat source, uneven heating can occur, the heating roller 81 needs to be started at the moment, the heating roller 81 utilizes the eddy current effect and the hysteresis effect of electromagnetic induction to enable the roller body to generate heat, then the heating roller 81 directly exchanges heat with the raw materials, the raw materials in the central area in the tank body 1 can be heated by the heating roller 81, the raw materials are heated uniformly, the emulsification effect of the raw materials is guaranteed, and in addition, the screw blade 84 adopts a copper material, the heat conductivity is good, and the screw blade 84 can conduct heat on the surface of the heating roller 81 to the raw materials, so that the heating effect is improved.
Fourth, after the raw materials are mixed, the raw materials are discharged into the tank 1 through the discharge pipe 7, thereby completing the preparation of the synthetic resin.
The utility model provides a new material production device adopting a vacuum technology, wherein a multifunctional stirring device 8 is arranged in a tank body 1, a heating roller 81 is started, the heating roller 81 utilizes the eddy current effect and hysteresis effect of electromagnetic induction to heat the roller body, then the heating roller 81 directly exchanges heat with raw materials, the heating roller 81 can heat the raw materials in the central area in the tank body 1, the raw materials are heated uniformly, the emulsification effect of the raw materials is ensured, a screw blade 84 is arranged on the outer surface of the heating roller 81, when the heating roller 81 rotates, the screw blade 84 can push the raw materials upwards, the raw materials can be promoted to move upwards, the raw materials are not easy to accumulate at the bottom, the mixing efficiency is improved, and the emulsification effect of the raw materials is ensured.
The foregoing is merely a preferred example of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (6)
1. The utility model provides an adopt new material apparatus for producing of vacuum technique, includes a jar body (1), cover (2), motor (3), inlet pipe (4), vacuum tube (5), heating jacket (6) and discharging pipe (7), cover (2) are installed to jar body (1) top seal, cover (2) top surface mid-mounting has motor (3), and motor (3) bottom output shaft downwardly extending to cover (2) bottom, inlet pipe (4) are installed to cover (2) top surface left end portion, inlet pipe (4) bottom discharge end is linked together with jar body (1) inner space, vacuum tube (5) are installed to cover (2) top surface right-hand member portion, vacuum tube (5) bottom suction end is linked together with jar body (1) inner space, jar body (1) outside middle part surface cover is equipped with heating jacket (6), jar body (1) outside bottom surface is provided with discharging pipe (7).
The method is characterized in that: still include multi-functional agitating unit (8), multi-functional agitating unit (8) set up in jar body (1) inside, multi-functional agitating unit (8) are including heating roller (81), wire (82) and stirring leaf (83), heating roller (81) are located jar body (1) inboard middle part, heating roller (81) bottom end rotates with jar body (1) inboard bottom surface to be connected, heating roller (81) top is connected with motor (3) output shaft, heating roller (81) bottom is connected with wire (82), wire (82) are from the interface inscription of jar body (1) bottom surface, heating roller (81) outside surface symmetry is provided with stirring leaf (83).
2. The new material production device adopting vacuum technology as claimed in claim 1, wherein: the surface of the lead (82) is sleeved with a heat insulation sleeve.
3. The new material production device adopting vacuum technology as claimed in claim 1, wherein: the heating roller (81) and the axial line of the heating jacket (6) are positioned on the same vertical direction line.
4. The new material production device adopting vacuum technology as claimed in claim 1, wherein: the top end of the heating roller (81) is provided with a heat insulation section (811), wherein the heating roller (81) is connected with an output shaft of the motor (3) through the heat insulation section (811).
5. The new material production device adopting vacuum technology as claimed in claim 1, wherein: the inner side wall of the stirring blade (83) is provided with a row of lifting plates (831), wherein the lifting plates (831) are obliquely arranged.
6. The new material production device adopting vacuum technology as claimed in claim 1, wherein: the lower half section of the outer surface of the heating roller (81) is sleeved with a propeller blade (84), and the propeller blade (84) is made of copper material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320186508.XU CN219333863U (en) | 2023-02-11 | 2023-02-11 | New material production device adopting vacuum technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320186508.XU CN219333863U (en) | 2023-02-11 | 2023-02-11 | New material production device adopting vacuum technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219333863U true CN219333863U (en) | 2023-07-14 |
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ID=87097956
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320186508.XU Active CN219333863U (en) | 2023-02-11 | 2023-02-11 | New material production device adopting vacuum technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219333863U (en) |
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2023
- 2023-02-11 CN CN202320186508.XU patent/CN219333863U/en active Active
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