CN219325565U

CN219325565U - Flexible production adjustable combined die

Info

Publication number: CN219325565U
Application number: CN202223586992.XU
Authority: CN
Inventors: 徐航航; 张雅舒
Original assignee: Kunshan Jiexiang Industrial Equipment Co ltd
Current assignee: Kunshan Jiexiang Industrial Equipment Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-07-11
Anticipated expiration: 2032-12-30

Abstract

The utility model relates to the technical field of dies and discloses an adjustable combined die for flexible production, which comprises a base, wherein a turntable is arranged at the upper part of the base, a plurality of die bodies are arranged on the turntable, the die bodies are divided into upper die bodies and lower die bodies, the lower die bodies of the die bodies are arranged on the turntable, a portal frame is fixedly connected to the top surface of the base, a hydraulic lifting mechanism is arranged on the portal frame, an electromagnetic plate is arranged on the hydraulic lifting mechanism, the electromagnetic plate adsorbs and fixedly provided with an upper die body of a die cylinder, a rotating shaft is fixedly connected to the middle part of the top surface of the turntable, the rotating shaft is rotatably connected to the base, a slave bevel gear is fixedly connected to the lower part of the rotating shaft, a stepping motor is fixedly connected to the top of an inner cavity of the base, the stepping motor is connected with a master bevel gear through a power output shaft, the master bevel gear is meshed with the slave bevel gear, the die bodies are automatically and quickly switched by the structure, the production is very convenient and quick, the production is basically not delayed, and meanwhile, the whole structure can be far away from a stamping mechanism to replace the die bodies on the turntable, and is safer.

Description

Flexible production adjustable combined die

Technical Field

The utility model belongs to the technical field of dies, and particularly relates to an adjustable combined die for flexible production.

Background

Flexible production refers to a production mode and a method theory which take construction of 'capability [2] of a manufacturing system for responding to internal and external environment changes' as a core. The production mode generally refers to the whole activity mode of enterprises, including all manufacturing processes and operation management processes. Is suitable for the rapid conversion and collaborative production of various products, multiple processes, multiple forms and multiple units in factories.

In the existing flexible stamping production, when the production product needs to be replaced, the moulds of different products need to be manually replaced by stopping, for example, the structure in the application of publication No. CN215095911U is adopted, the mould main body can be stopped and replaced in the structure, the production delay time is long, the operation is carried out below the stamping structure, the replacement is quite unsafe, and in order to solve the problem, the adjustable combined mould for flexible production is provided.

Disclosure of Invention

The utility model aims at: in order to solve the above-mentioned problem, a flexible production adjustable combined die is provided.

The technical scheme adopted by the utility model is as follows: the utility model provides a flexible production adjustable assembling die, includes the base, the upper portion of base is provided with the carousel, be provided with a plurality of mould main parts on the carousel, the mould main part divide into upper and lower die bodies, the lower die body of mould main part is installed on the carousel, the top surface fixedly connected with portal frame of base, be provided with hydraulic lifting mechanism on the portal frame, be provided with the electromagnetic plate on the hydraulic lifting mechanism, the electromagnetic plate adsorbs and is fixed with the upper die body of mould cylinder;

the rotary table is characterized in that a rotary shaft is fixedly connected to the middle of the top surface of the rotary table, the rotary shaft is rotatably connected to the base, a slave bevel gear is fixedly connected to the lower portion of the rotary shaft, a stepping motor is fixedly connected to the top of an inner cavity of the base, the stepping motor is connected with a master bevel gear through a power output shaft, and the master bevel gear is meshed with the slave bevel gear.

In a preferred embodiment, the hydraulic lifting mechanism comprises a hydraulic rod, the hydraulic rod is fixedly connected to the portal frame, a mounting plate is fixedly connected to the end part of a piston rod of the hydraulic rod, and the electromagnetic plate is fixedly connected to the mounting plate.

In a preferred embodiment, guide rods are fixedly connected to two sides of the top surface of the mounting plate, and the guide rods are slidably connected to the portal frame.

In a preferred embodiment, a standard plate is fixedly connected to the bottom of the lower die body, and the lower die body is mounted on the turntable through the standard plate.

In a preferred embodiment, the standard plate is provided with a through hole, the turntable is provided with a threaded hole, the threaded hole is internally and in threaded connection with a locking bolt, and the locking bolt penetrates through the through hole.

In a preferred embodiment, the turntable is provided with a positioning groove, the standard board is clamped in the positioning groove, and the threaded hole is formed in the bottom of the positioning groove.

In a preferred embodiment, the top surface of the base is fixedly connected with two concentric annular sliding rails, a plurality of sliding blocks are connected to the two concentric annular sliding rails in a sliding manner, and the sliding blocks are fixedly connected to the bottom surface of the turntable.

In a preferred embodiment, the slide blocks on the two concentric annular slide rails are arranged in a staggered manner.

In summary, due to the adoption of the technical scheme, the beneficial effects of the utility model are as follows:

1. in the utility model, the structure can store a plurality of sets of dies for use, when different types of products are produced, only the rotary table is required to be rotated for switching the dies, and operators do not need to detach and replace the dies, so that the rapid and flexible switching is realized, and the time for switching the dies is short, and the manufacturing production is not delayed.

2. In the utility model, the structure can be detached and replaced at a position far away from the punching position when the die main body on the turntable is replaced, is safer, can be replaced in production, and avoids the delay of the production when the die main body is replaced.

Drawings

FIG. 1 is a schematic diagram of the front view of the present utility model;

FIG. 2 is a schematic side view of the present utility model;

FIG. 3 is a schematic top view of the internal structure of the present utility model;

FIG. 4 is a schematic diagram of the structure of the turntable in the present utility model;

FIG. 5 is a schematic illustration of the construction of a standard plate according to the present utility model;

FIG. 6 is a schematic view of the structure of the annular slide rail of the present utility model;

fig. 7 is a schematic diagram of the structure of the slider in the present utility model.

The marks in the figure: 1-base, 2-carousel, 3-mould main part, 4-portal frame, 5-hydraulic lifting mechanism, 6-electromagnetic slab, 8-pivot, 9-from bevel gear, 10-step motor, 11-main bevel gear, 12-hydraulic stem, 13-mounting panel, 14-guide bar, 15-standard board, 16-through-hole, 17-screw hole, 18-locking bolt, 19-positioning groove, 20-annular slide rail, 21-slider.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions in the embodiments of the present utility model will be clearly and completely described in the following in conjunction with the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

A flexible production adjustable die set according to an embodiment of the present utility model will be described in detail with reference to fig. 1 to 7.

Examples:

the embodiment of the utility model provides an adjustable combined die for flexible production, which is shown by referring to fig. 1-3, and comprises a base 1, wherein a turntable 2 is arranged at the upper part of the base 1, a plurality of die bodies 3 are arranged on the turntable 2, the die bodies 3 are divided into upper die bodies and lower die bodies, the lower die bodies of the die bodies 3 are arranged on the turntable 2, a portal frame 4 is fixedly connected to the top surface of the base 1, a hydraulic lifting mechanism 5 is arranged on the portal frame 4, the upper die bodies of the die bodies 3 can be adsorbed and fixed on the hydraulic lifting mechanism 5, and the upper die bodies of the die bodies 3 are driven to move downwards by the hydraulic lifting mechanism 5 on the portal frame 4 so as to be matched with the lower die bodies of the die bodies 3 on the turntable 2, so that the die is formed by punching.

Referring to fig. 1 and 2, an electromagnetic plate 6 is arranged on a hydraulic lifting mechanism 5, the electromagnetic plate 6 is fixedly adsorbed on an upper die body of a die main body 3, the electromagnetic plate 6 is utilized to electrify and magnetize the upper die body of the die main body 3, then the upper die body of the die main body 3 is fixedly adsorbed on the upper die body, so that the upper die body of the die main body 3 is connected with the hydraulic lifting mechanism 5, and the upper die body of the die main body 3 can be detached from the hydraulic lifting mechanism 5 only by degaussing in the later period, so that the upper die body of the die main body 3 can be quickly switched;

it should be noted that the magnetic attraction fixing of the electromagnetic plate 6 is finished in the prior art, and the principle is disclosed, which is not described herein.

Referring to fig. 2 and 3, a rotating shaft 8 is fixedly connected to the middle part of the top surface of a turntable 2, the rotating shaft 8 is rotatably connected to a base 1, a slave bevel gear 9 is fixedly connected to the lower part of the rotating shaft 8, a stepping motor 10 is fixedly connected to the top of an inner cavity of the base 1, the stepping motor 10 is connected with a master bevel gear 11 through a power output shaft, the master bevel gear 11 is meshed with the slave bevel gear 9, the turntable 8 is driven to rotate by starting the stepping motor 10 so as to drive a die main body 3 to rotate, and when flexible adjustment production is needed, the die main body 3 can be automatically switched and adjusted, so that quick flexible self-adaptive production is realized;

the structure can store a plurality of sets of dies for use, when different types of products are produced, only the rotary table 2 is required to be rotated to switch the dies, and operators do not need to detach and replace, so that quick and flexible switching is realized, the time for switching the dies is short, the manufacturing production is not delayed, meanwhile, when the die main body 3 on the rotary table 2 is replaced, the structure can be detached and replaced at a position far away from a stamping position, the structure is safer, and the replacement can be performed in production, and the die main body 3 is prevented from being replaced and the production is delayed.

Referring to fig. 1 and 2, the hydraulic lifting mechanism 5 includes a hydraulic rod 12, the hydraulic rod 12 is fixedly connected to the portal frame 4, a mounting plate 13 is fixedly connected to the end of a piston rod of the hydraulic rod 12, the electromagnetic plate 6 is fixedly connected to the mounting plate 13, the structure drives the piston rod to move up and down by using the expansion and contraction of the hydraulic rod 12, and then drives the mounting plate 13 to move up and down, and further drives a lower die body of the upper die main body 3 of the electromagnetic plate 6 to move down for die assembly.

Referring to fig. 1, guide rods 14 are fixedly connected to both sides of the top surface of the mounting plate 13, the guide rods 14 are slidably connected to the gantry 4, and the guide rods 14 are used for guiding the up-and-down movement of the mounting plate 13.

Referring to fig. 1, a standard plate 15 is fixedly connected to the bottom of a lower die body of a die body 3, the lower die body is mounted on a turntable 2 through the standard plate 15, the die body 3 of the structure is connected with the turntable 2 through the standard plate 15, and further, different dies are conveniently connected with the turntable 2.

Referring to fig. 1, 4 and 5, the standard plate 15 is provided with a through hole 16, the turntable 2 is provided with a threaded hole 17, a locking bolt 18 is connected in the threaded hole 17 in a threaded manner, the locking bolt 18 penetrates through the through hole 16 and is connected with the threaded hole 17, so that the standard plate 15 is fixed on the turntable 2, and the mold main body 3 on the turntable 2 can be detached and replaced only by detaching the locking bolt 18 during later replacement.

Referring to fig. 4 and 5, the turntable 2 is provided with a positioning groove 19, the standard plate 15 is clamped in the positioning groove 19, the threaded hole 17 is formed in the bottom of the positioning groove 19, and the positioning groove 19 is used for positioning the standard plate 15, so that the through hole 16 of the standard plate 15 is convenient to correspond to the threaded hole 17 of the turntable 2, and the die main body 3 is convenient and rapid to install.

Referring to fig. 6 and 7, the top surface of the base 1 is fixedly connected with two concentric ring-shaped slide rails 20, a plurality of slide blocks 21 are slidably connected on the two concentric ring-shaped slide rails 20, the slide blocks 21 are fixedly connected to the bottom surface of the turntable 2, the turntable 2 is supported by the ring-shaped slide rails 20 and the slide blocks 21, the bearing capacity is ensured, and meanwhile, the rotation of the turntable 2 is guided.

Referring to fig. 7, the sliding blocks 21 on the two concentric ring-shaped sliding rails 20 are arranged in a staggered manner, and the staggered arrangement ensures that the sliding blocks 21 are uniformly arranged in position, so that the pressure on the turntable 2 is uniformly distributed on the sliding blocks 21.

The implementation principle of the flexible production adjustable combined die provided by the embodiment of the application is as follows: when the production die body 3 is required to be replaced, the stepping motor 10 is started to drive the turntable 8 to rotate so as to drive the die body 3 to rotate, the corresponding die body 3 is conveyed into the portal frame 4, then the hydraulic lifting mechanism 5 drives the mounting plate 13 to move downwards through the hydraulic rod 12 so as to drive the electromagnetic plate 6 to move downwards, when the electromagnetic plate 6 is in contact with the upper die body of the die body 3, the hydraulic rod 12 is stopped from moving downwards, then the electromagnetic plate 6 is electrified and magnetized, the electromagnetic plate 6 after the magnetization can attract the upper die body of the die body 3, then the hydraulic rod 12 is started to move upwards, so that the upper die body of the die body 3 and the lower die body of the die body 3 are separated, and then the die body 3 is driven to be clamped and stamped by the hydraulic rod 12.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.

Claims

1. The utility model provides a flexible production adjustable assembling die, includes base (1), its characterized in that: the upper portion of base (1) is provided with carousel (2), be provided with a plurality of mould main part (3) on carousel (2), mould main part (3) divide into upper and lower die body, the lower die body of mould main part (3) is installed on carousel (2), the top surface fixedly connected with portal frame (4) of base (1), be provided with hydraulic lifting mechanism (5) on portal frame (4), be provided with electromagnetic plate (6) on hydraulic lifting mechanism (5), electromagnetic plate (6) adsorb and be fixed with the last die body of mould main part (3);

the rotary table is characterized in that a rotary shaft (8) is fixedly connected to the middle of the top surface of the rotary table (2), the rotary shaft (8) is rotatably connected to the base (1), a slave bevel gear (9) is fixedly connected to the lower portion of the rotary shaft (8), a stepping motor (10) is fixedly connected to the top of an inner cavity of the base (1), the stepping motor (10) is connected with a master bevel gear (11) through a power output shaft, and the master bevel gear (11) is meshed with the slave bevel gear (9).

2. A flexible production adjustable die set as claimed in claim 1, wherein: the hydraulic lifting mechanism (5) comprises a hydraulic rod (12), the hydraulic rod (12) is fixedly connected to the portal frame (4), a mounting plate (13) is fixedly connected to the end part of a piston rod of the hydraulic rod (12), and the electromagnetic plate (6) is fixedly connected to the mounting plate (13).

3. A flexible production adjustable die set as claimed in claim 2, wherein: guide rods (14) are fixedly connected to two sides of the top surface of the mounting plate (13), and the guide rods (14) are slidably connected to the portal frame (4).

4. A flexible production adjustable die set as claimed in claim 1, wherein: the bottom of the lower die body of the die main body (3) is fixedly connected with a standard plate (15), and the lower die body is installed on the rotary table (2) through the standard plate (15).

5. A flexible production adjustable die set according to claim 4, wherein: the standard plate (15) is provided with a through hole (16), the turntable (2) is provided with a threaded hole (17), the threaded hole (17) is internally connected with a locking bolt (18) in a threaded manner, and the locking bolt (18) penetrates through the through hole (16).

6. A flexible production adjustable die set according to claim 5, wherein: the rotary table (2) is provided with a positioning groove (19) in a clamping mode, the standard plate (15) is clamped in the positioning groove (19), and the threaded hole (17) is formed in the bottom of the positioning groove (19).

7. A flexible production adjustable die set as claimed in claim 1, wherein: the top surface fixedly connected with two concentric annular slide rails (20) of base (1), two concentric annular slide rails (20) are last sliding connection have a plurality of sliders (21), slider (21) fixed connection is in the bottom surface of carousel (2).

8. A flexible production adjustable die set according to claim 7, wherein: the sliding blocks (21) on the two concentric annular sliding rails (20) are arranged in a staggered mode.