CN219311996U - Membrane surface deformation repairing device - Google Patents
Membrane surface deformation repairing device Download PDFInfo
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- CN219311996U CN219311996U CN202223514154.1U CN202223514154U CN219311996U CN 219311996 U CN219311996 U CN 219311996U CN 202223514154 U CN202223514154 U CN 202223514154U CN 219311996 U CN219311996 U CN 219311996U
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- membrane
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Abstract
A membrane surface deformation repair device relates to the technical field of membrane surface repair, and has the structure that: including preheating oven, dancer roll and adsorption roll, preheating oven one side is provided with the membrane entry, the preheating oven opposite side is provided with the membrane export, be provided with roller and lower roller in the preheating oven, membrane exit is provided with the dancer roll, the dancer roll both ends are fixed through the pillar, the one end of dancer roll is provided with the upper and lower governing valve, the other end of dancer roll is provided with the front and back governing valve, the governing valve rear side is provided with the adsorption roll, the adsorption roll both ends are fixed through the support, the motor is connected to adsorption roll one side, the adsorption roll opposite side passes through the pipe connection adsorber. The utility model has the beneficial effects that: the membrane surface is corrected through the preheating oven heating and wrinkle removal, and finally the repaired membrane is kept flat while the wrinkles are removed through the adsorption roller, so that the wrinkle removal and repair effect is better.
Description
Technical Field
The utility model relates to the technical field of diaphragm surface repair, in particular to a diaphragm surface deformation repair device.
Background
The problem that the membrane surface is deformed and wrinkled easily occurs in the production process of the battery membrane, and the battery membrane can be directly degraded or scrapped under the normal condition, so that the production yield of the membrane is seriously affected, the production cost of the battery membrane is high, and the degradation or scrapping can further increase the production cost. At present, the membrane deforms, and the folds are generally repaired in a heating mode, such as a heating roller, a heating oven and other devices, but the simple heating repair effect is not ideal, and the repaired membrane surface still has folds or uneven phenomena.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides a membrane surface deformation repairing device to solve the problems.
The utility model provides a membrane surface deformation repair device, which has the structure that: including preheating oven, dancer roll and adsorption roll, preheating oven one side is provided with the membrane entry, the preheating oven opposite side is provided with the membrane export, be provided with roller and lower roller in the preheating oven, membrane exit is provided with the dancer roll, the dancer roll both ends are fixed through the pillar, the one end of dancer roll is provided with the upper and lower governing valve, the other end of dancer roll is provided with the front and back governing valve, the governing valve rear side is provided with the adsorption roll, the adsorption roll both ends are fixed through the support, the motor is connected to adsorption roll one side, the adsorption roll opposite side passes through the pipe connection adsorber.
Further, a transition roller A is arranged at the membrane inlet, a transition roller B and a transition roller C are arranged between the regulating roller and the adsorption roller, and a transition roller D is arranged at the rear side of the adsorption roller.
Further, the upper rollers are provided with 3, and the lower rollers are provided with 4.
Further, a base is arranged at the bottom of the preheating oven, and a plurality of supports are arranged on the base; the regulating roller, the transition roller A and the transition roller B are all fixed on the base through the support posts.
Further, the transition roller C and the transition roller D are fixed on a bracket of the adsorption roller.
Further, the shaft of the suction roller connected with one end of the motor is a solid shaft, and the shaft of the suction roller connected with one end of the motor is a hollow shaft.
Further, a pressure gauge is connected to the pipeline.
Further, the adsorption roller is provided with a net-shaped adsorption roller surface.
Further, the preheating oven is internally and vertically provided with a heater, a fan and a filter screen, an air inlet of the fan is connected with the heater, an air inlet pipe is arranged on the heater, an air outlet of the fan is arranged inside the preheating oven, a pipe orifice of the air inlet pipe and an air outlet of the fan are filter screens, the filter screens are respectively arranged above the upper roller and below the lower roller, and the fan and the heater are separated from the upper roller and the lower roller through the filter screens.
Further, a window is arranged on the preheating oven between the upper roller and the lower roller, the window is a transparent window, and the window can be opened.
Further, the upper roller and the lower roller can adjust the roller speed by the roller speed ratio.
Further, the membrane inlet corresponds to the position of the membrane outlet.
Further, the upper and lower regulating valves are fixed on the support column of the regulating roller through a fixing seat A, and the front and rear regulating valves are fixed on the other support column of the regulating roller through a fixing seat B; the up-down regulating valve can regulate the height position of one side of the regulating roller, and the front-back regulating valve can regulate the front-back position of the other side of the regulating roller.
Further, the hollow shaft and the solid shaft of the adsorption roller are fixed on the bracket through bearings; the motor is connected with the adsorption roller through the speed reducer, and the motor and the speed reducer are fixed on a bracket of the adsorption roller through the supporting plate.
The application method of the utility model comprises the following steps: the diaphragm bypasses the transition roller A and enters from the film inlet, winds on the lower roller and the upper roller respectively, then goes out from the film outlet, bypasses the regulating roller from the diaphragm outlet, bypasses the transition roller B and the transition roller C, bypasses the adsorption roller, finally bypasses the transition roller D and enters the next procedure, the diaphragm enters the preheating oven and is heated, most folds are primarily removed through the upper roller and the lower roller, the diaphragm coming out of the preheating oven is a hot film surface which is easier to correct, the film surface of the diaphragm is kept flat through the regulating roller, further wrinkles are removed, the diaphragm passes through the adsorption roller again, the adsorption force on the surface of the adsorption roller keeps the repaired diaphragm flat, and the diaphragm surface is repaired.
The utility model has the beneficial effects that: through preheating oven heating wrinkle removal, rethread regulating roll corrects the membrane face, makes the diaphragm after repairing remain level when removing the wrinkle through the adsorption roll at last, and its wrinkle removal repair effect is better, more is favorable to going on of next process, and the level of membrane face is guaranteed to the maximum extent for the production efficiency of diaphragm improves greatly, has reduced the manufacturing cost of diaphragm to a certain extent.
Drawings
FIG. 1 is a partial cross-sectional structural view of the present utility model;
FIG. 2 is a front view of the dancer roll;
fig. 3 is a structural view of the suction roll;
FIG. 4 is a complete block diagram of the present utility model;
in the figure: 1. the preheating oven, 11, membrane inlet, 12, membrane outlet, 13, lower roll, 14, upper roll, 15, heater, 16, fan, 17, filter screen, 18, base, 19, support, 110, window, 2, regulating roll, 21, upper and lower regulating valve, 22, front and rear regulating valve, 23, fixing seat a,24, fixing seat B,25, pillar, 3, adsorption roll, 31, bracket, 32, pipeline, 33, adsorber, 34, bearing, 35, hollow shaft, 36, adsorption roll surface, 37, solid shaft, 38, speed reducer, 39, motor, 310, support plate, 311, pressure gauge, 4, transition roll a,5, transition roll B,6, transition roll C,7, transition roll D.
Detailed Description
Example 1
As shown in fig. 1 to 4, the present utility model provides a membrane surface deformation repair device, which has the structure as follows: the device comprises a preheating oven 1, a regulating roller 2 and an adsorption roller 3, wherein a film inlet 11 is formed in one side of the preheating oven 1, a film outlet 12 is formed in the other side of the preheating oven 1, an upper roller 14 and a lower roller 13 are arranged in the preheating oven 1, the regulating roller 2 is arranged at the position of the film outlet 12, two ends of the regulating roller 2 are fixed through a support column 25, an upper regulating valve 21 and a lower regulating valve 21 are arranged at one end of the regulating roller 2, a front regulating valve 22 and a rear regulating valve 22 are arranged at the other end of the regulating roller 2, an adsorption roller 3 is arranged at the rear side of the regulating valve, two ends of the adsorption roller 3 are fixed through a support 31, a motor 39 is connected to one side of the adsorption roller 3, and an adsorber 33 is connected to the other side of the adsorption roller 3 through a pipeline 32;
a transition roller A4 is arranged at the film inlet, a transition roller B and a transition roller C are arranged between the regulating roller 2 and the adsorption roller 3, and a transition roller D7 is arranged at the rear side of the adsorption roller 3; the number of the upper rollers 14 is 3, and the number of the lower rollers 13 is 4;
the bottom of the preheating oven 1 is provided with a base 18, and the base 18 is provided with a plurality of supports 19; the regulating roller 2, the transition roller A4 and the transition roller B5 are all fixed on the base 18 through the support posts 25;
the preheating oven 1 is internally and vertically provided with a heater 15, a fan 16 and a filter screen 17, an air inlet of the fan 16 is connected with the heater 15, an air inlet pipe is arranged on the heater 15, an air outlet of the fan 16 is opposite to the inside of the preheating oven 1, a pipe orifice of the air inlet pipe and an air outlet of the fan 16 are provided with the filter screen 17, the filter screen 17 is respectively arranged above the upper roller 14 and below the lower roller 13, and the fan 16 and the heater 15 are separated from the upper roller 14 and the lower roller 13 through the filter screen 17;
a window 110 is arranged on the preheating oven 1 between the upper roller 14 and the lower roller 13, the window 110 is a transparent window 110, and the window 110 can be opened; the upper roller 14 and the lower roller 13 can adjust the roller speed by the roller speed ratio; the membrane inlet 11 corresponds to the position of the membrane outlet 12.
The upper and lower regulating valves 21 are fixed on a strut 25 of the regulating roller 2 through a fixed seat A23, and the front and rear regulating valves 22 are fixed on the other strut 25 of the regulating roller 2 through a fixed seat B24; the up-down regulating valve 21 can regulate the height position of one side of the regulating roller 2, and the front-back regulating valve 22 can regulate the front-back position of the other side of the regulating roller 2;
the shaft of the suction roller 3 connected with one end of the motor 39 is a solid shaft 37, and the shaft of the suction roller 3 connected with one end of the pipe is a hollow shaft 35; the pipeline 32 is connected with a pressure gauge 311; the adsorption roller 3 is provided with a net-shaped adsorption roller surface 36;
the hollow shaft 35 and the solid shaft 37 of the suction roll 3 are fixed on the bracket 31 through bearings 34; the motor 39 is connected with the adsorption roller 3 through a speed reducer 38, and the motor 39 and the speed reducer 38 are fixed on the bracket 31 of the adsorption roller 3 through a supporting plate 310;
the transition roller C and the transition roller D7 are fixed on the bracket 31 of the adsorption roller 3;
specifically, the diaphragm bypasses the transition roller A4 and enters from the film inlet 11, winds on the lower roller 13 and the upper roller 14 respectively, then goes out from the film outlet 12, bypasses the regulating roller 2 and the transition roller B5 and the transition roller C6 from the diaphragm outlet 12, bypasses the adsorption roller 3, finally bypasses the transition roller D7 to enter the next procedure, the diaphragm enters the preheating oven 1 and is heated, most wrinkles are primarily removed through the upper roller 14 and the lower roller 13, the diaphragm which comes out from the preheating oven 1 is still hot and is easier to correct the film surface, the film surface of the diaphragm is adjusted through the regulating roller 2 to be flat, so that wrinkles are further removed, the diaphragm passes through the adsorption roller 3 again, the adsorption force on the adsorption roller surface 36 keeps the repaired diaphragm flat, and the repair of the diaphragm film surface is completed.
Claims (10)
1. The utility model provides a membrane face warp prosthetic devices which characterized in that: including preheating oven, dancer roll and adsorption roll, preheating oven one side is provided with the membrane entry, the preheating oven opposite side is provided with the membrane export, be provided with roller and lower roller in the preheating oven, membrane exit is provided with the dancer roll, the dancer roll both ends are fixed through the pillar, the one end of dancer roll is provided with the upper and lower governing valve, the other end of dancer roll is provided with the front and back governing valve, the governing valve rear side is provided with the adsorption roll, the adsorption roll both ends are fixed through the support, the motor is connected to adsorption roll one side, the adsorption roll opposite side passes through the pipe connection adsorber.
2. A membrane surface deformation repair device according to claim 1, characterized in that: the membrane inlet is provided with a transition roller A, a transition roller B and a transition roller C are arranged between the regulating roller and the adsorption roller, and a transition roller D is arranged at the rear side of the adsorption roller.
3. A membrane surface deformation repair device according to claim 1, characterized in that: the upper rollers are provided with 3, and the lower rollers are provided with 4.
4. A membrane surface deformation repair device according to claim 2, characterized in that: the bottom of the preheating oven is provided with a base, and a plurality of supports are arranged on the base; the regulating roller, the transition roller A and the transition roller B are all fixed on the base through the support posts; the transition roller C and the transition roller D are fixed on a bracket of the adsorption roller.
5. A membrane surface deformation repair device according to claim 1, characterized in that: the shaft of the adsorption roller connected with one end of the motor is a solid shaft, and the shaft of the adsorption roller connected with one end of the motor is a hollow shaft; and the pipeline is connected with a pressure gauge.
6. A membrane surface deformation repair device according to claim 1, characterized in that: the adsorption roller is provided with a net-shaped adsorption roller surface.
7. A membrane surface deformation repair device according to claim 1, characterized in that: the preheating oven is characterized in that a heater, a fan and a filter screen are arranged in the preheating oven from top to bottom, an air inlet of the fan is connected with the heater, an air inlet pipe is arranged on the heater, an air outlet of the fan is arranged inside the preheating oven, a pipe orifice of the air inlet pipe and an air outlet of the fan are filter screens, the filter screens are respectively arranged above an upper roller and below a lower roller, and the fan and the heater are separated from the upper roller and the lower roller through the filter screens.
8. A membrane surface deformation repair device according to claim 1, characterized in that: a window is arranged on the preheating oven between the upper roller and the lower roller, and the window is a transparent window.
9. A membrane surface deformation repair device according to claim 1, characterized in that: the upper and lower regulating valves are fixed on the support column of the regulating roller through a fixing seat A, and the front and rear regulating valves are fixed on the other support column of the regulating roller through a fixing seat B.
10. A membrane surface deformation repair device according to claim 1, characterized in that: the hollow shaft and the solid shaft of the adsorption roller are fixed on the bracket through bearings; the motor is connected with the adsorption roller through the speed reducer, and the motor and the speed reducer are fixed on a bracket of the adsorption roller through the supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223514154.1U CN219311996U (en) | 2022-12-28 | 2022-12-28 | Membrane surface deformation repairing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223514154.1U CN219311996U (en) | 2022-12-28 | 2022-12-28 | Membrane surface deformation repairing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219311996U true CN219311996U (en) | 2023-07-07 |
Family
ID=87028207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223514154.1U Active CN219311996U (en) | 2022-12-28 | 2022-12-28 | Membrane surface deformation repairing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219311996U (en) |
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2022
- 2022-12-28 CN CN202223514154.1U patent/CN219311996U/en active Active
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