CN219292963U - Transformer magnetic ring soldering device - Google Patents
Transformer magnetic ring soldering device Download PDFInfo
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- CN219292963U CN219292963U CN202320394757.8U CN202320394757U CN219292963U CN 219292963 U CN219292963 U CN 219292963U CN 202320394757 U CN202320394757 U CN 202320394757U CN 219292963 U CN219292963 U CN 219292963U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型涉及变压器磁环加工技术领域,公开了一种变压器磁环焊锡装置,包括支撑座,所述支撑座的上表面安装有第一电动滑轨,所述第一电动滑轨的上表面滑动连接有第一滑板,所述第一滑板的上表面安装有焊锡盒,所述支撑座的右端上方安装有第二电动滑轨,所述第二电动滑轨的下表面前后两端均安装有支撑杆;本实用新型通过设置有放置组件和夹持组件,放置组件用于放置需要焊锡的变压器磁环,通过摇杆可以调节两个调节板的间距,使得放置组件适合放置不同规格的变压器磁环,夹持组件通过电机驱动螺纹杆转动的方式,使得夹持板可以对不同规格的变压器磁环进行夹持,通过焊锡盒中的焊锡料可以对变压器磁环上的针脚进行焊锡处理。
The utility model relates to the technical field of transformer magnetic ring processing, and discloses a transformer magnetic ring soldering device, which includes a support seat, a first electric slide rail is installed on the upper surface of the support seat, and the upper surface of the first electric slide rail is A first sliding board is slidably connected, a solder box is installed on the upper surface of the first sliding board, a second electric slide rail is installed above the right end of the support base, and the front and rear ends of the lower surface of the second electric slide rail are installed There is a support rod; the utility model is provided with a placement component and a clamping component. The placement component is used to place the transformer magnetic ring that needs soldering. The distance between the two adjustment plates can be adjusted through the rocker, so that the placement component is suitable for placing transformers of different specifications. The magnetic ring, the clamping component drives the threaded rod to rotate through the motor, so that the clamping plate can clamp the transformer magnetic ring of different specifications, and the pins on the transformer magnetic ring can be soldered through the solder in the solder box.
Description
技术领域technical field
本实用新型涉及变压器磁环加工技术领域,具体是一种变压器磁环焊锡装置。The utility model relates to the technical field of transformer magnetic ring processing, in particular to a transformer magnetic ring soldering device.
背景技术Background technique
变压器磁环在生产加工时,需要对其针脚进行焊锡处理,进行磁环焊锡时,需要通过人工在磁环的引脚上附着焊锡,但是人工操作自动化程度低,效率低,且质量难以保证。During the production and processing of the transformer magnetic ring, its pins need to be soldered. When soldering the magnetic ring, it is necessary to manually attach solder to the pins of the magnetic ring. However, the manual operation is low in automation, low in efficiency, and difficult to guarantee the quality.
中国专利公开了一种变压器磁环焊锡装置(授权公告号CN217071064U),该专利技术通过夹持驱动件驱动第一夹板和第二夹板相互靠近或者远离,从而实现对磁环的夹持固定,第一夹板和第二夹板之间可以同时夹持多个磁环,并通过X轴驱动机构、Y轴驱动机构、Z轴驱动机构以及翻转机构的协调运作,实现夹持机构多自由度移动,夹持机构可以实现Z形或者S形轨迹的运动,自动化程度较高,焊锡效率较快,焊锡质量较高;总的来说,其实现了自动化焊锡的功能,但是其通过夹持气缸用作夹持驱动件,气缸只有两个位置,一个是伸出的位置,一个是缩回的位置,用磁性开关是无法使气缸停到中间某个位置的,从而使得整个装置不适用于夹持多种不同规格的变压器磁环,而且其变压器磁环是直接放置在两个夹板上的,没有一个过渡结构,而其整个结构的布局又很不方便人工放置变压器磁环。因此,本领域技术人员提供了一种变压器磁环焊锡装置,以解决上述背景技术中提出的问题。A Chinese patent discloses a transformer magnetic ring soldering device (authorized notification number CN217071064U). This patented technology drives the first splint and the second splint to approach or move away from each other through the clamping drive, thereby realizing the clamping and fixing of the magnetic ring. Multiple magnetic rings can be clamped between the first splint and the second splint at the same time, and through the coordinated operation of the X-axis drive mechanism, Y-axis drive mechanism, Z-axis drive mechanism and turning mechanism, the clamping mechanism can move with multiple degrees of freedom. The holding mechanism can realize the movement of Z-shaped or S-shaped trajectory, which has a high degree of automation, fast soldering efficiency and high soldering quality; in general, it realizes the function of automatic soldering, but it uses the clamping cylinder as a clamp Hold the driver, the cylinder has only two positions, one is the extended position, the other is the retracted position, it is impossible to stop the cylinder to a certain position in the middle with a magnetic switch, so that the whole device is not suitable for clamping a variety of Transformer magnetic rings of different specifications, and the transformer magnetic rings are directly placed on the two splints without a transition structure, and the layout of the entire structure is very inconvenient to manually place the transformer magnetic rings. Therefore, those skilled in the art provide a transformer magnetic ring soldering device to solve the problems raised in the background art above.
实用新型内容Utility model content
本实用新型的目的在于提供一种可以对不同规格的变压器磁环进行夹持,通过焊锡盒中的焊锡料可以对变压器磁环上的针脚进行焊锡处理的变压器磁环焊锡装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a transformer magnetic ring soldering device that can clamp transformer magnetic rings of different specifications, and can solder the pins on the transformer magnetic ring through the solder material in the solder box, so as to solve the above background Questions raised in technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种变压器磁环焊锡装置,包括支撑座,所述支撑座的上表面安装有第一电动滑轨,所述第一电动滑轨的上表面滑动连接有第一滑板,所述第一滑板的上表面安装有焊锡盒,所述支撑座的右端上方安装有第二电动滑轨,所述第二电动滑轨的下表面前后两端均安装有支撑杆,且第二电动滑轨的左侧表面滑动连接有第二滑板,所述第二滑板的左侧表面安装有支撑板,所述支撑板的上表面安装有气缸,所述第一滑板的上表面位于焊锡盒的左侧设置有放置组件,所述气缸的下端设置有夹持组件。A transformer magnetic ring soldering device, comprising a support seat, a first electric slide rail is installed on the upper surface of the support seat, and a first slide plate is slidably connected to the upper surface of the first electric slide rail. A solder box is installed on the upper surface, and a second electric slide rail is installed above the right end of the support seat. Support rods are installed on the front and rear ends of the lower surface of the second electric slide rail, and the left side of the second electric slide rail The surface is slidably connected with a second slide, the left side of the second slide is equipped with a support plate, the upper surface of the support is equipped with a cylinder, and the upper surface of the first slide is located on the left side of the solder box. Assemblies, the lower end of the cylinder is provided with a clamping assembly.
作为本实用新型再进一步的方案:所述放置组件包括放置座,所述放置座的左侧表面活动贯穿连接有摇杆,所述摇杆的外部对称螺纹连接有两个调节块,所述调节块的上端安装有调节板。As a further solution of the present invention: the placement assembly includes a placement seat, the left side surface of the placement seat is movably connected with a rocker, and the outer symmetrical thread of the rocker is connected with two adjustment blocks. An adjustment plate is installed on the upper end of the block.
作为本实用新型再进一步的方案:所述夹持组件包括夹持座,所述夹持座的上表面安装有安装板,所述安装板的上表面安装有电机,所述电机的下端安装有传动杆,所述传动杆的下端安装有第一齿轮,所述夹持座的内部转动连接有螺纹杆,所述螺纹杆的外部中间位置处安装有第二齿轮,且螺纹杆的外部位于第二齿轮的左右两侧均螺纹连接有夹持块,所述夹持块的下端安装有夹持板。As a further solution of the utility model: the clamping assembly includes a clamping seat, a mounting plate is installed on the upper surface of the clamping seat, a motor is installed on the upper surface of the mounting plate, and a motor is installed on the lower end of the motor. A transmission rod, the lower end of the transmission rod is equipped with a first gear, the inside of the clamping seat is connected with a threaded rod, the outer middle of the threaded rod is equipped with a second gear, and the outside of the threaded rod is located at the first Both left and right sides of the second gear are screwed with clamping blocks, and a clamping plate is installed at the lower end of the clamping blocks.
作为本实用新型再进一步的方案:所述支撑杆的下端安装在支撑座的上表面上。As a further solution of the utility model: the lower end of the support rod is installed on the upper surface of the support seat.
作为本实用新型再进一步的方案:所述放置座安装在第一滑板的上表面上,所述摇杆的右端转动连接有放置座的内部右侧表面上,所述调节板贯穿且滑动连接于放置座的上表面。As a further solution of the utility model: the placement seat is installed on the upper surface of the first slide plate, the right end of the rocker is rotatably connected to the inner right side surface of the placement seat, and the adjustment plate penetrates and is slidably connected to the Place the top surface of the seat.
作为本实用新型再进一步的方案:所述气缸的下端安装在安装板的上表面上,所述第一齿轮啮合连接于第二齿轮,所述夹持板贯穿且滑动连接于夹持座的下表面。As a further solution of the utility model: the lower end of the cylinder is installed on the upper surface of the mounting plate, the first gear is meshed and connected to the second gear, and the clamping plate penetrates and is slidably connected to the lower part of the clamping seat surface.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型通过设置有放置组件和夹持组件,放置组件可以方便工作人员放置需要焊锡的变压器磁环,通过摇杆可以调节两个调节板的间距,使得放置组件适合放置不同规格的变压器磁环,夹持组件通过电机驱动螺纹杆转动的方式,使得夹持板可以对不同规格的变压器磁环进行夹持,通过焊锡盒中的焊锡料可以对变压器磁环上的针脚进行焊锡处理。The utility model is provided with a placement component and a clamping component, the placement component can facilitate the staff to place the transformer magnetic ring that needs soldering, and the distance between the two adjustment plates can be adjusted through the rocker, so that the placement component is suitable for placing transformer magnetic rings of different specifications , the clamping assembly drives the threaded rod to rotate through the motor, so that the clamping plate can clamp the transformer magnetic ring of different specifications, and the pins on the transformer magnetic ring can be soldered through the solder in the solder box.
附图说明Description of drawings
图1为一种变压器磁环焊锡装置的结构示意图;Fig. 1 is a structural representation of a transformer magnetic ring soldering device;
图2为一种变压器磁环焊锡装置中放置组件的结构示意图;Fig. 2 is a structural schematic diagram of placing components in a transformer magnetic ring soldering device;
图3为一种变压器磁环焊锡装置中放置座的剖视图;Fig. 3 is a cross-sectional view of a placement seat in a transformer magnetic ring soldering device;
图4为一种变压器磁环焊锡装置中夹持组件的结构示意图;Fig. 4 is a structural schematic diagram of a clamping component in a transformer magnetic ring soldering device;
图5为一种变压器磁环焊锡装置中夹持组件的局部剖视图。Fig. 5 is a partial cross-sectional view of a clamping assembly in a transformer magnetic ring soldering device.
图中:1、支撑座;2、第一电动滑轨;3、第一滑板;4、焊锡盒;5、第二电动滑轨;6、支撑杆;7、第二滑板;8、支撑板;9、气缸;10、放置组件;11、夹持组件;12、放置座;13、摇杆;14、调节块;15、调节板;16、夹持座;17、安装板;18、电机;19、传动杆;20、第一齿轮;21、螺纹杆;22、第二齿轮;23、夹持块;24、夹持板;25、变压器磁环。In the figure: 1. Support seat; 2. First electric slide rail; 3. First slide plate; 4. Solder box; 5. Second electric slide rail; 6. Support rod; 7. Second slide plate; 8. Support plate ;9, air cylinder; 10, placing component; 11, clamping component; 12, placing seat; 13, rocker; 14, adjusting block; 15, adjusting plate; 16, clamping seat; ; 19, transmission rod; 20, first gear; 21, threaded rod; 22, second gear; 23, clamping block; 24, clamping plate; 25, transformer magnetic ring.
具体实施方式Detailed ways
请参阅图1~5,本实用新型实施例中,一种变压器磁环焊锡装置,包括支撑座1,支撑座1的上表面安装有第一电动滑轨2,第一电动滑轨2的上表面滑动连接有第一滑板3,第一滑板3的上表面安装有焊锡盒4,支撑座1的右端上方安装有第二电动滑轨5,第二电动滑轨5的下表面前后两端均安装有支撑杆6,支撑杆6的下端安装在支撑座1的上表面上,第二电动滑轨5的左侧表面滑动连接有第二滑板7,第二滑板7的左侧表面安装有支撑板8,支撑板8的上表面安装有气缸9;第一电动滑轨2可以带动第一滑板3左右移动,第二电动滑轨5可以带动第二滑板7前后移动,焊锡盒4中有焊锡液和用于加热的加热装置。Please refer to Figures 1 to 5. In the embodiment of the utility model, a transformer magnetic ring soldering device includes a
在图1~3中:第一滑板3的上表面位于焊锡盒4的左侧设置有放置组件10,放置组件10包括放置座12,放置座12安装在第一滑板3的上表面上,放置座12的左侧表面活动贯穿连接有摇杆13,调节板15贯穿且滑动连接于放置座12的上表面,摇杆13的右端转动连接有放置座12的内部右侧表面上,摇杆13的外部对称螺纹连接有两个调节块14,调节块14的上端安装有调节板15;两个调节板15的上方共同放置有变压器磁环25,两个调节块14之间的螺纹相反,即转动摇杆13时,两个调节块14同时向中间移动,或者分别向两侧移动,两个调节板15的间距改变,使得放置组件10可以放置不同规格的变压器磁环25。In Figures 1-3: the upper surface of the
在图1、图4和图5中:气缸9的下端设置有夹持组件11,夹持组件11包括夹持座16,夹持座16的上表面安装有安装板17,安装板17的上表面安装有电机18,电机18的下端安装有传动杆19,气缸9的下端安装在安装板17的上表面上,传动杆19的下端安装有第一齿轮20,夹持座16的内部转动连接有螺纹杆21,螺纹杆21的外部中间位置处安装有第二齿轮22,第一齿轮20啮合连接于第二齿轮22,螺纹杆21的外部位于第二齿轮22的左右两侧均螺纹连接有夹持块23,夹持块23的下端安装有夹持板24,夹持板24贯穿且滑动连接于夹持座16的下表面;气缸9可以带动夹持组件11进行升降,两个夹持块23之间的螺纹相反,即螺纹杆21转动时,两个夹持块23同时向中间移动或者分别向两侧移动,通过电机18带动螺纹杆21转动来调节两个夹持板24间距的方式,可以对不同规格的变压器磁环25进行固夹持。In Fig. 1, Fig. 4 and Fig. 5: the lower end of the
本实用新型的工作原理是:对变压器磁环25进行焊锡时,工作人员先将变压器磁环25一个一个均匀整齐地放置在两个调节板15的上方,使得变压器磁环25的针脚位于左侧调节板15的左侧和右侧调节板15的右侧,转动摇杆13可以调节两个调节板15的间距,适合放置不同规格的变压器磁环25;接着第一电动滑轨2带动放置组件10来到气缸9的正下方,第二电动滑轨5带动第二滑板7前后移动进行微调,然后气缸9伸出带动夹持组件11下降并使得两个夹持板24位于变压器磁环25的两侧,电机18通过第一齿轮20和第二齿轮22带动螺纹杆21转动,与螺纹杆21啮合连接的两个夹持块23就会带动两个夹持板24靠近并最终将变压器磁环25夹持住;接着气缸9缩回带动变压器磁环25上升,第一电动滑轨2带动焊锡盒4位于气缸9的正下方,气缸9再伸出带动变压器磁环25的针脚浸入焊锡盒4中的焊锡料中进行焊锡处理。The working principle of the utility model is: when soldering the transformer
以上所述的,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto. Any equivalent replacement or change of the technical solution of the utility model and the concept of the utility model shall be covered by the protection scope of the utility model.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320394757.8U CN219292963U (en) | 2023-03-06 | 2023-03-06 | Transformer magnetic ring soldering device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202320394757.8U CN219292963U (en) | 2023-03-06 | 2023-03-06 | Transformer magnetic ring soldering device |
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| CN219292963U true CN219292963U (en) | 2023-07-04 |
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