CN219292943U - Small sample recovery device for electric spark cutting - Google Patents
Small sample recovery device for electric spark cutting Download PDFInfo
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- CN219292943U CN219292943U CN202320314360.3U CN202320314360U CN219292943U CN 219292943 U CN219292943 U CN 219292943U CN 202320314360 U CN202320314360 U CN 202320314360U CN 219292943 U CN219292943 U CN 219292943U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model provides a small sample recovery device for electric spark cutting. The small sample recovery device for electric spark cutting comprises a wire electric discharge machine body, wherein a cutting mechanism and a processing platform are arranged on the wire electric discharge machine body, and the processing platform is positioned below the cutting mechanism; a sample workpiece disposed on top of the processing platform; the water collecting tank is fixedly sleeved on the wire electric discharge machine body; the box, box fixed mounting is in one side of wire cut electrical discharge machining body, the inside of box is provided with first cavity and second cavity, the connecting hole has been seted up on the inner wall of one side of first cavity, the discharge opening has been seted up on the inner wall of one side of second cavity. The small sample recovery device for electric spark cutting has the advantages of saving the use cost of cooling liquid, facilitating recovery of powder slag and having better use effect.
Description
Technical Field
The utility model relates to the technical field of sample processing, in particular to a small sample recovery device for electric spark cutting.
Background
The wire electric discharge machine is mainly used for manufacturing various dies, electrodes and precision parts, and processing complex cavities and curved surfaces of various conductors such as hard alloy, quenched steel, graphite, aluminum alloy, structural steel, stainless steel, titanium alloy, diamond and the like.
At present, when a wire electric discharge machine is adopted to process a small sample, a cooling liquid spraying mode is generally adopted to cool a cutting mechanism, but the generated powder slag is mixed with the used cooling liquid, so that the used cooling liquid cannot be reused, otherwise, liquid conveying equipment is damaged, and meanwhile, the powder slag is difficult to separate from the cooling liquid, so that the material recovery at the back is inconvenient.
Therefore, there is a need to provide a small sample collection device for spark cutting that solves the above-mentioned problems.
Disclosure of Invention
The technical problem solved by the utility model is to provide the small sample recovery device for electric spark cutting, which can save the use cost of cooling liquid, is convenient for recovering powder slag and has good use effect.
In order to solve the above technical problems, the small sample recovery device for electric spark cutting provided by the utility model comprises: the wire electric discharge machine comprises a wire electric discharge machine body, wherein a cutting mechanism and a machining platform are arranged on the wire electric discharge machine body, and the machining platform is positioned below the cutting mechanism; a sample workpiece disposed on top of the processing platform; the water collecting tank is fixedly sleeved on the wire electric discharge machine body; the box body is fixedly arranged on one side of the wire electric discharge machine body, a first cavity and a second cavity are arranged in the box body, a connecting hole is formed in the inner wall of one side of the first cavity, and a discharging hole is formed in the inner wall of one side of the second cavity; the connecting pipe is fixedly arranged on one side of the water collecting tank, and the bottom end of the connecting pipe extends into the second cavity; the water spraying mechanism is arranged on the box body; the powder slag treatment mechanism is arranged on the box body.
Preferably, the water spraying mechanism comprises a water pump, a water drain pipe, a hose, a gooseneck and a spray head, wherein the water pump is fixedly installed on the inner wall of the bottom of the second cavity, the water drain pipe is fixedly installed on the water drain end of the water pump, one end of the water drain pipe extends to the outside of the box, the hose is fixedly installed at one end of the water drain pipe, the gooseneck is fixedly installed at one end of the hose, one side of the gooseneck is fixedly connected with the cutting mechanism, and the spray head is fixedly installed at one end of the gooseneck.
Preferably, the powder slag processing mechanism comprises a filter screen, a motor, a rotating shaft and a helical blade, wherein the filter screen is fixedly arranged on the inner wall of the second cavity, the motor is fixedly arranged on the inner wall of one side of the first cavity, the rotating shaft is rotatably arranged on the connecting hole, one end of the rotating shaft is fixedly connected with the output shaft of the motor, the other end of the rotating shaft penetrates through the discharging hole and extends to the outside of the box, the helical blade is fixedly sleeved on the rotating shaft, and the helical blade is attached to the filter screen.
Preferably, a placing plate is fixedly arranged on one side of the box body, and a recovery box is arranged at the top of the placing plate.
Preferably, a discharge pipe is fixedly arranged on one side of the box body, and a valve is arranged on the discharge pipe.
Preferably, an opening is formed in the inner wall of one side of the first cavity, and an access door is arranged on the opening.
Preferably, a bearing is fixedly installed on the inner wall of the connecting hole, and an inner ring of the bearing is fixedly connected with the rotating shaft.
Compared with the related art, the small sample recovery device for electric spark cutting has the following beneficial effects:
the utility model provides a small sample recovery device for electric spark cutting, which can cool a cutting mechanism on a wire-cut electric spark machine body by using cooling liquid when the wire-cut electric spark machine body is used for processing sample workpieces, can discharge powder slag generated in the processing process and the cooling liquid into a second cavity together by using a water collecting tank and a connecting pipe, can separate the mixed powder slag and the cooling liquid by using the powder slag processing mechanism, can reuse the cooling liquid after use, can discharge the separated powder slag into a recovery box from a discharge hole, can facilitate recovery work of the powder slag, and can form corresponding workpieces again after special treatment of the powder slag, and has better use effect.
Drawings
FIG. 1 is a schematic view of a small sample collection device for spark-cutting according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic view of the external structure of the present utility model;
FIG. 3 is a schematic perspective view of a filter screen;
FIG. 4 is an enlarged schematic view of the portion A shown in FIG. 1;
fig. 5 is an enlarged schematic view of the portion B shown in fig. 1.
Reference numerals in the drawings: 1. a wire electric discharge machine body; 2. a cutting mechanism; 3. a processing platform; 4. sample work piece; 5. a water collection tank; 6. a case; 7. a first cavity; 8. a second cavity; 9. a connecting pipe; 10. a water pump; 11. a drain pipe; 12. a hose; 13. a gooseneck; 14. a spray head; 15. a filter screen; 16. a motor; 17. a rotating shaft; 18. a helical blade; 19. a recovery box; 20. a discharge pipe.
Detailed Description
The utility model will be further described with reference to the drawings and embodiments.
Referring to fig. 1-5, fig. 1 is a schematic structural view of a small sample recovery device for spark-erosion cutting according to a preferred embodiment of the present utility model; FIG. 2 is a schematic view of the external structure of the present utility model; FIG. 3 is a schematic perspective view of a filter screen; FIG. 4 is an enlarged schematic view of the portion A shown in FIG. 1; fig. 5 is an enlarged schematic view of the portion B shown in fig. 1. The small sample recovery device for electric spark cutting comprises: a wire electric discharge machine body 1, wherein a cutting mechanism 2 and a machining platform 3 are arranged on the wire electric discharge machine body 1, and the machining platform 3 is positioned below the cutting mechanism 2; a sample work piece 4, the sample work piece 4 being arranged on top of the processing platform 3; the water collecting tank 5 is fixedly sleeved on the wire electric discharge machine body 1; the box body 6 is fixedly arranged on one side of the wire electric discharge machine body 1, a first cavity 7 and a second cavity 8 are arranged in the box body 6, a connecting hole is formed in the inner wall of one side of the first cavity 7, and a discharging hole is formed in the inner wall of one side of the second cavity 8; the connecting pipe 9 is fixedly arranged on one side of the water collecting tank 5, and the bottom end of the connecting pipe 9 extends into the second cavity 8; the water spraying mechanism is arranged on the box body 6; and the powder slag treatment mechanism is arranged on the box body 6.
The water spraying mechanism comprises a water pump 10, a water drain pipe 11, a hose 12, a gooseneck 13 and a spray head 14, wherein the water pump 10 is fixedly installed on the inner wall of the bottom of the second cavity 8, the water drain pipe 11 is fixedly installed on the water drain end of the water pump 10, one end of the water drain pipe 11 extends to the outside of the box body 6, the hose 12 is fixedly installed at one end of the water drain pipe 11, the gooseneck 13 is fixedly installed at one end of the hose 12, one side of the gooseneck 13 is fixedly connected with the cutting mechanism 2, the spray head 14 is fixedly installed at one end of the gooseneck 13, and cooling can be performed on the cutting mechanism 2 on the wire electric discharge machine body 1 by using cooling liquid when the wire electric discharge machine body 1 is used for processing sample workpieces 4.
The powder slag treatment mechanism comprises a filter screen 15, a motor 16, a rotating shaft 17 and a helical blade 18, wherein the filter screen 15 is fixedly arranged on the inner wall of the second cavity 8, the motor 16 is fixedly arranged on the inner wall of one side of the first cavity 7, the rotating shaft 17 is rotatably arranged on the connecting hole, one end of the rotating shaft 17 is fixedly connected with an output shaft of the motor 16, the other end of the rotating shaft 17 penetrates through the discharging hole and extends to the outside of the box body 6, the helical blade 18 is fixedly sleeved on the rotating shaft 17, the helical blade 18 is attached to the filter screen 15, and the powder slag and cooling liquid mixed together can be separated through the powder slag treatment mechanism, so that the cooling liquid can be reused after being used, and the separated powder slag can be discharged into the recovery box 19 from the discharging hole.
One side fixed mounting of box 6 has places the board, the top of placing the board is provided with retrieves box 19, can make things convenient for the manual work to collect the powder sediment that separates through retrieving box 19.
One side of the box body 6 is fixedly provided with a discharge pipe 20, the discharge pipe 20 is provided with a valve, and the cooling liquid in the second cavity 8 can be discharged by adopting the discharge pipe 20 by opening the valve, so that the cooling liquid can be replaced manually.
An opening is formed in the inner wall of one side of the first cavity 7, an access door is arranged on the opening, and maintenance work of the motor 16 can be conveniently performed manually by opening the access door.
The inner wall of the connecting hole is fixedly provided with a bearing, the inner ring of the bearing is fixedly connected with the rotating shaft 17, and the bearing can play a supporting role on the rotating shaft 17, so that the rotating shaft 17 can stably rotate on the connecting hole.
The working principle of the small sample recovery device for electric spark cutting provided by the utility model is as follows:
when the wire electric discharge machine is used, a proper amount of cooling liquid is injected into the second cavity 8, the liquid level of the cooling liquid is required to be lower than the position of the filter screen 15, then the sample workpiece 4 is placed on the processing platform 3, and then the wire electric discharge machine body 1 is started to process the sample workpiece 4, wherein the wire electric discharge machine body 1 is the existing mature technology and is not described excessively;
in the process of machining the sample machined part 4 by the wire electric discharge machine body 1, the water pump 10 can convey the cooling liquid in the second cavity 8 from the drain pipe 11 to the hose 12, the hose 12 conveys the cooling liquid to the gooseneck 13, finally, the spray head 14 sprays the cooling liquid onto corresponding parts of the cutting mechanism 2, so that a good cooling effect can be achieved, the used cooling liquid can carry powder slag generated in the machining process to flow into the water collecting tank 5, then flow into the second cavity 8 from the connecting pipe 9, and under the filtration of the filter screen 15, the separation treatment can be carried out on the powder slag and the cooling liquid, so that the cooling liquid can be reused, the water pump 10 is not damaged greatly, and the cost is saved;
in order to avoid that the meshes of the filter screen 15 are blocked by powder slag and the powder slag is conveniently recovered, the motor 16 can drive the rotating shaft 17 to rotate, the rotating shaft 17 can drive the helical blade 18 to rotate, the powder slag intercepted on the filter screen 15 is slowly transferred to the position of the discharge hole, and then the powder slag is discharged into the recovery box 19 through the discharge hole, so that the recovery work of the powder slag is convenient, and corresponding workpieces can be formed again after special treatment of the powder slag, so that the use effect is better.
Compared with the related art, the small sample recovery device for electric spark cutting has the following beneficial effects:
the utility model provides a small sample recovery device for electric spark cutting, which can cool a cutting mechanism 2 on a wire electric spark cutting machine body 1 by using cooling liquid when the wire electric spark cutting machine body 1 is adopted to process a sample workpiece 4 through a water spraying mechanism, can discharge powder slag generated in the processing process and the cooling liquid into a second cavity 8 together through a water collecting tank 5 and a connecting pipe 9, can separate the mixed powder slag and the cooling liquid through a powder slag processing mechanism, can reuse the cooling liquid after use, can discharge the separated powder slag into a recovery box 19 from a discharge hole, can facilitate recovery work of the powder slag, and can form corresponding workpieces again after special treatment, and has good use effect.
The device structure and the drawings of the present utility model mainly describe the principle of the present utility model, and in terms of the technology of the design principle, the arrangement of the power mechanism, the power supply system, the control system, etc. of the device is not completely described, but the specific details of the power mechanism, the power supply system, and the control system thereof can be clearly known on the premise that those skilled in the art understand the principle of the present utility model.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (7)
1. A compact sample recovery apparatus for spark cutting, comprising:
the wire electric discharge machine comprises a wire electric discharge machine body, wherein a cutting mechanism and a machining platform are arranged on the wire electric discharge machine body, and the machining platform is positioned below the cutting mechanism;
a sample workpiece disposed on top of the processing platform;
the water collecting tank is fixedly sleeved on the wire electric discharge machine body;
the box body is fixedly arranged on one side of the wire electric discharge machine body, a first cavity and a second cavity are arranged in the box body, a connecting hole is formed in the inner wall of one side of the first cavity, and a discharging hole is formed in the inner wall of one side of the second cavity;
the connecting pipe is fixedly arranged on one side of the water collecting tank, and the bottom end of the connecting pipe extends into the second cavity;
the water spraying mechanism is arranged on the box body;
the powder slag treatment mechanism is arranged on the box body.
2. The spark-cut small sample recovery apparatus according to claim 1, wherein the water spraying mechanism comprises a water pump, a water drain pipe, a hose, a gooseneck and a nozzle, the water pump is fixedly mounted on the bottom inner wall of the second cavity, the water drain pipe is fixedly mounted on the water drain end of the water pump, one end of the water drain pipe extends to the outside of the tank, the hose is fixedly mounted at one end of the water drain pipe, the gooseneck is fixedly mounted at one end of the hose, one side of the gooseneck is fixedly connected with the cutting mechanism, and the nozzle is fixedly mounted at one end of the gooseneck.
3. The small sample recovery device for electric spark cutting according to claim 1, wherein the powder slag processing mechanism comprises a filter screen, a motor, a rotating shaft and a helical blade, the filter screen is fixedly installed on the inner wall of the second cavity, the motor is fixedly installed on the inner wall of one side of the first cavity, the rotating shaft is rotatably installed on the connecting hole, one end of the rotating shaft is fixedly connected with an output shaft of the motor, the other end of the rotating shaft penetrates through the discharging hole and extends to the outside of the box, the helical blade is fixedly sleeved on the rotating shaft, and the helical blade is attached to the filter screen.
4. The spark-cut small sample recovery apparatus according to claim 1, wherein a placing plate is fixedly installed at one side of the case, and a recovery box is provided at the top of the placing plate.
5. The spark-cut small sample collection device according to claim 1, wherein a drain pipe is fixedly installed at one side of the case, and a valve is provided on the drain pipe.
6. The spark-cut small sample collection device according to claim 1, wherein an opening is provided in an inner wall of one side of the first chamber, and an access door is provided in the opening.
7. The small sample recovery device for electric spark cutting according to claim 3, wherein a bearing is fixedly installed on the inner wall of the connecting hole, and an inner ring of the bearing is fixedly connected with the rotating shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320314360.3U CN219292943U (en) | 2023-02-24 | 2023-02-24 | Small sample recovery device for electric spark cutting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320314360.3U CN219292943U (en) | 2023-02-24 | 2023-02-24 | Small sample recovery device for electric spark cutting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219292943U true CN219292943U (en) | 2023-07-04 |
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ID=86987792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320314360.3U Active CN219292943U (en) | 2023-02-24 | 2023-02-24 | Small sample recovery device for electric spark cutting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219292943U (en) |
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2023
- 2023-02-24 CN CN202320314360.3U patent/CN219292943U/en active Active
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