CN219292209U - Double-cleaning-box automobile coating jig cleaning equipment - Google Patents
Double-cleaning-box automobile coating jig cleaning equipment Download PDFInfo
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- CN219292209U CN219292209U CN202320873558.5U CN202320873558U CN219292209U CN 219292209 U CN219292209 U CN 219292209U CN 202320873558 U CN202320873558 U CN 202320873558U CN 219292209 U CN219292209 U CN 219292209U
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Abstract
本实用新型提供一种双清洗箱汽车涂装治具清洗设备,涉及涂装治具清洗技术领域,一种双清洗箱汽车涂装治具清洗设备,所述第一清洗箱的内部开设有清洗室。本实用新型通过设置伺服电机带动主动轮转动,主动轮带动锥齿轮之间的传动外,还将转动传递给齿条,进而实现两个齿条顶端固定的圆杆和与圆杆顶部固定的置物台能上下移动,进而使涂装治具放置于置物台后能自动运送到清洗室内清洗,再通过第二清洗箱,对涂装治具的化学残留物和杂质充分清洗,改善了现有的涂装治具通过人工清洗,费时费力的同时工作效率不高,且人工清洗时大概率会发生因疏忽而导致涂装治具未清洗干净的情况,久而久之,残留物堆积,再次清理时不易清洗的技术问题。
The utility model provides a cleaning device for automobile painting fixtures with double cleaning boxes, and relates to the technical field of cleaning fixtures for painting. It is a cleaning equipment for cleaning fixtures for automobile painting with double cleaning boxes. room. The utility model drives the driving wheel to rotate by setting the servo motor, and the driving wheel drives the transmission between the bevel gears, and also transmits the rotation to the rack, thereby realizing the round rod fixed at the top of the two racks and the object fixed at the top of the round rod. The table can move up and down, so that the painting fixture can be automatically transported to the cleaning room for cleaning after being placed on the storage table, and then through the second cleaning box, the chemical residues and impurities of the painting fixture are fully cleaned, which improves the existing The painting fixtures are cleaned manually, which is time-consuming and labor-intensive, and the work efficiency is not high, and there is a high probability that the painting fixtures will not be cleaned due to negligence during manual cleaning. Over time, residues will accumulate and it will be difficult to clean when cleaning again technical problems.
Description
技术领域technical field
本实用新型涉及涂装治具清洗技术领域,尤其涉及一种双清洗箱汽车涂装治具清洗设备。The utility model relates to the technical field of cleaning fixtures for painting, in particular to a cleaning device for cleaning fixtures for automobiles with double cleaning boxes.
背景技术Background technique
现有技术中,现有的汽车涂装治具清洗一般是通过人工清洗,费时费力的同时工作效率也不高,且人工清洗时很大概率会发生由于疏忽而导致涂装治具未清洗干净的情况,或工作人员对涂装治具进行简单清洗后直接将未清洗干净的涂装治具放置干燥或再次使用,久而久之,由于残留物的堆积,再次使用时影响其使用效率,再次清洗时给清洗人员带来不便。In the prior art, the cleaning of the existing automotive painting fixtures is generally done manually, which is time-consuming and laborious, and the work efficiency is not high, and there is a high probability that the painting fixtures will not be cleaned due to negligence during manual cleaning. In some cases, or the staff simply cleans the coating fixtures and directly puts the uncleaned coating fixtures to dry or use them again. Over time, due to the accumulation of residues, the use efficiency will be affected when they are used again. When cleaning again Inconvenience to cleaning staff.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在清洗不彻底的缺点,提供一种双清洗箱汽车涂装治具清洗设备。The purpose of the utility model is to solve the shortcomings of incomplete cleaning in the prior art, and provide a cleaning device for automobile painting fixtures with double cleaning boxes.
为了实现上述目的,本实用新型采用了如下技术方案:一种双清洗箱汽车涂装治具清洗设备,包括第一清洗箱和第二清洗箱,所述第一清洗箱的内部开设有清洗室,所述第一清洗箱的底部外壁安装有伺服电机,所述伺服电机的输出端固定连接有传动杆,所述传动杆靠近伺服电机一侧的表面插设有主动轮一,所述传动杆远离主动轮一的一端插设有锥齿轮一,所述主动轮一的齿牙啮合连接有齿条,所述齿条的顶部固定连接有圆杆,所述圆杆的顶端固定有置物台,所述锥齿轮一的齿牙啮合连接有锥齿轮二,所述锥齿轮二套设在杆的表面,杆的表面远离锥齿轮二的一端套设有锥齿轮三,所述锥齿轮三的齿牙啮合连接有锥齿轮四,所述锥齿轮四套设在转杆的表面,转杆的表面远离锥齿轮四的一端插设有主动轮二。In order to achieve the above purpose, the utility model adopts the following technical scheme: a double cleaning box automobile coating fixture cleaning equipment, including a first cleaning box and a second cleaning box, and a cleaning room is opened inside the first cleaning box , the bottom outer wall of the first cleaning box is equipped with a servo motor, the output end of the servo motor is fixedly connected with a transmission rod, and the surface of the transmission rod close to the servo motor side is inserted with a drive wheel 1, and the transmission rod A bevel gear 1 is inserted at the end away from the driving wheel 1, the teeth of the driving wheel 1 are meshed with a rack, the top of the rack is fixedly connected with a round rod, and the top of the round rod is fixed with a storage table, The teeth of the bevel gear 1 are engaged with the
作为一种优选的实施方式,所述齿条远离主动轮一的一端开设有槽,且槽的表面转动连接有圆轮。As a preferred embodiment, a groove is opened at the end of the rack far away from the driving wheel one, and a round wheel is rotatably connected to the surface of the groove.
采用上述进一步方案的技术效果是:通过在齿条远离主动轮一的一端开设有槽,且槽的表面转动连接有圆轮,便于对齿条的限位,防止其传动时脱落便无法达到传动的目的。The technical effect of adopting the above-mentioned further scheme is: by opening a groove at the end of the rack far away from the driving wheel one, and the surface of the groove is connected with a round wheel, which is convenient for the limit of the rack and prevents it from falling off during transmission. the goal of.
作为一种优选的实施方式,所述清洗室的底部贯穿连接有排污管,且排污管延伸至第一清洗箱的外壁,排污管的表面设置有阀门。As a preferred embodiment, the bottom of the cleaning chamber is connected with a sewage discharge pipe through, and the sewage discharge pipe extends to the outer wall of the first cleaning tank, and the surface of the sewage discharge pipe is provided with a valve.
采用上述进一步方案的技术效果是:通过在清洗室的底部贯穿连接有排污管,且排污管延伸至第一清洗箱的外壁,排污管的表面设置有阀门,便于控制清洗后的污水排放。The technical effect of adopting the above further solution is: through the bottom of the cleaning chamber, there is a sewage pipe connected through it, and the sewage pipe extends to the outer wall of the first cleaning tank, and the surface of the sewage pipe is provided with a valve, which is convenient for controlling the discharge of sewage after cleaning.
作为一种优选的实施方式,所述第二清洗箱的两端外侧均设置有蓄水箱,所述蓄水箱的顶部表面均安装有小型水泵,所述小型水泵均连接有抽水管。As a preferred implementation manner, both ends of the second cleaning tank are provided with water storage tanks, and small water pumps are installed on the top surfaces of the water storage tanks, and the small water pumps are connected to suction pipes.
采用上述进一步方案的技术效果是:通过在第二清洗箱的两端外侧均设置有蓄水箱,在蓄水箱的顶部表面均安装有小型水泵,在小型水泵均连接有抽水管,借助小型水泵抽动蓄水箱内部的水运送到抽水管内。The technical effect of adopting the above-mentioned further scheme is: by setting a water storage tank at both ends of the second cleaning tank, a small water pump is installed on the top surface of the water storage tank, and the small water pump is connected with a suction pipe. The water in the water storage tank is pumped by the water pump to be transported into the suction pipe.
作为一种优选的实施方式,所述抽水管均连接有细水管,所述细水管的表面均设置有多处喷水管,所述喷水管贯穿第二清洗箱的内壁。As a preferred embodiment, the water suction pipes are connected with fine water pipes, and the surfaces of the thin water pipes are provided with multiple water spray pipes, and the water spray pipes penetrate the inner wall of the second cleaning tank.
采用上述进一步方案的技术效果是:通过在抽水管均连接有细水管,在细水管的表面均设置有多处喷水管,在喷水管贯穿第二清洗箱的内壁,借助喷水管高压喷出的清洗实现对已清洗过的涂装治具再次清洗。The technical effect of adopting the above-mentioned further scheme is: by being connected with thin water pipes in the water pumping pipes, multiple water spray pipes are arranged on the surface of the thin water pipes, and the water spray pipes run through the inner wall of the second cleaning tank, and the high pressure of the water spray pipes is used to The sprayed cleaning realizes the cleaning of the cleaned coating jig again.
作为一种优选的实施方式,所述第二清洗箱的内腔室安装有滚筒毛刷。As a preferred embodiment, a roller brush is installed in the inner chamber of the second cleaning tank.
采用上述进一步方案的技术效果是:通过在第二清洗箱的内腔室安装有滚筒毛刷,借助滚筒毛刷与涂装治具充分接触,再利用喷水管的高压水,清理掉第一轮清洗时化学余料的残留物并实现对杂质进行清除的目的。The technical effect of adopting the above-mentioned further scheme is: by installing a roller brush in the inner chamber of the second cleaning tank, the roller brush is fully contacted with the coating fixture, and then the high-pressure water of the water spray pipe is used to clean up the first one. Residues of chemical residues during wheel cleaning and achieve the purpose of removing impurities.
与现有技术相比,本实用新型的优点和积极效果在于:Compared with the prior art, the utility model has the advantages and positive effects that:
本实用新型通过设置伺服电机带动主动轮转动,主动轮带动锥齿轮之间的传动外,还将转动传递给齿条,进而实现两个齿条顶端固定的圆杆以及与圆杆顶部固定的置物台能实现上下移动的目的,进而能实现将涂装治具放置于置物台后能自动运送到清洗室内进行清洗,再通过第二清洗箱,达到了对涂装治具化学残留物的清洗以及对杂质的充分清洗,改善了现有的涂装治具通过人工清洗,费时费力的同时工作效率也不高,且人工清洗时很大概率会发生由于疏忽而导致涂装治具未清洗干净的情况,久而久之,残留物堆积,再次清理时不易清洗的技术问题。The utility model drives the driving wheel to rotate by setting the servo motor, and the driving wheel drives the transmission between the bevel gears, and also transmits the rotation to the rack, and then realizes the round rod fixed at the top of the two racks and the object fixed at the top of the round rod The table can realize the purpose of moving up and down, and then it can be automatically transported to the cleaning room for cleaning after the painting fixture is placed on the storage table, and then through the second cleaning box, the cleaning of the chemical residues of the painting fixture is achieved. The full cleaning of impurities improves the existing coating fixtures. Manual cleaning is time-consuming and laborious, and the work efficiency is not high, and there is a high probability that the coating fixtures will not be cleaned due to negligence during manual cleaning. Conditions, over time, residue accumulation, technical problems that are not easy to clean when cleaning again.
附图说明Description of drawings
图1为本实用新型提供的一种双清洗箱汽车涂装治具清洗设备的立体结构示意图;Fig. 1 is the schematic diagram of the three-dimensional structure of a kind of double cleaning box automobile coating jig cleaning equipment provided by the utility model;
图2为本实用新型提供的一种双清洗箱汽车涂装治具清洗设备的立体结构剖视图;Fig. 2 is a three-dimensional structure cross-sectional view of a kind of double cleaning box automobile coating jig cleaning equipment provided by the utility model;
图3为本实用新型提供的一种双清洗箱汽车涂装治具清洗设备传动结构的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the transmission structure of a kind of double cleaning box automobile coating jig cleaning equipment provided by the utility model;
图4为本实用新型提供的一种双清洗箱汽车涂装治具清洗设备第二清洗箱的立体结构剖视图。Fig. 4 is a cross-sectional view of the three-dimensional structure of the second cleaning box of a double cleaning box automobile coating jig cleaning device provided by the utility model.
图例说明:illustration:
1、第一清洗箱;2、清洗室;3、伺服电机;4、传动杆;5、主动轮一;6、齿条;7、置物台;8、锥齿轮一;9、锥齿轮二;10、锥齿轮三;11、锥齿轮四;12、第二清洗箱;13、蓄水箱;14、小型水泵;15、抽水管;16、细水管;17、喷水管;18、滚筒毛刷;19、主动轮二;20、圆杆。1. The first cleaning box; 2. Cleaning room; 3. Servo motor; 4. Transmission rod; 5. Driving wheel 1; 6. Rack; 7. Storage table; 8. Bevel gear 1; 10, bevel gear three; 11, bevel gear four; 12, second cleaning tank; 13, water storage tank; 14, small water pump; 15, suction pipe; 16, fine water pipe; 17, spray pipe; 18, roller Brush; 19, driving wheel two; 20, round bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
实施例1Example 1
如图1-4所示,本实用新型提供一种技术方案:一种双清洗箱汽车涂装治具清洗设备,包括第一清洗箱1和第二清洗箱12,第一清洗箱1的内部开设有清洗室2,第一清洗箱1的底部外壁安装有伺服电机3,伺服电机3的输出端固定连接有传动杆4,传动杆4靠近伺服电机3一侧的表面插设有主动轮一5,传动杆4远离主动轮一5的一端插设有锥齿轮一8,主动轮一5的齿牙啮合连接有齿条6,齿条6的顶部固定连接有圆杆20,圆杆20的顶端固定有置物台7,锥齿轮一8的齿牙啮合连接有锥齿轮二9,锥齿轮二9套设在杆的表面,杆的表面远离锥齿轮二9的一端套设有锥齿轮三10,锥齿轮三10的齿牙啮合连接有锥齿轮四11,锥齿轮四11套设在转杆的表面,转杆的表面远离锥齿轮四11的一端插设有主动轮二19,齿条6远离主动轮一5的一端开设有槽,且槽的表面转动连接有圆轮,清洗室2的底部贯穿连接有排污管,且排污管延伸至第一清洗箱1的外壁,排污管的表面设置有阀门。As shown in Figures 1-4, the utility model provides a technical solution: a double cleaning tank automotive coating fixture cleaning equipment, including a first cleaning tank 1 and a
本实施例中,打开伺服电机3,伺服电机3的输出端带动传动杆4转动,进而使得固定在传动杆4表面的主动轮一5和锥齿轮一8同向转动,主动轮一5便会带动与之啮合的齿条6向下移动,因此固定在齿条6顶端的圆杆20会带动置物台7向下移动,此外,由于锥齿轮一8的传动,与其啮合的锥齿轮二9转动,此时,由于锥齿轮三10与锥齿轮二9固定在同一个杆的表面,所以锥齿轮三10做着与锥齿轮二9同方向的旋转,进而会带动与锥齿轮三10啮合的锥齿轮四11,由于锥齿轮四11和主动轮二19固定在同一个杆的表面,所以在上述零件之间运动传递的作用下,主动轮二19会做着与主动轮一5同向的旋转,此时在主动轮一5和主动轮二19的共同作用下,置物台7会更加平稳地向下移动,将放置于置物台7表面的涂装治具带入清洗室2内部进行第一轮清洗,待清洗完毕后,通过打开设置在第一清洗箱1一侧的阀门,此时废水便会从排污管道流出,实现清洗室2污水的排放。In this embodiment, the
实施例2Example 2
如图1-4所示,本实用新型提供一种技术方案:第二清洗箱12的两端外侧均设置有蓄水箱13,蓄水箱13的顶部表面均安装有小型水泵14,小型水泵14均连接有抽水管15,抽水管15均连接有细水管16,细水管16的表面均设置有多处喷水管17,喷水管17贯穿第二清洗箱12的内壁,第二清洗箱12的内腔室安装有滚筒毛刷18。As shown in Figure 1-4, the utility model provides a kind of technical scheme: the two ends of the
本实施例中,当涂装治具在第一清洗箱1内部的清洗室2清洗完毕后,工作人员将清洗完毕的涂装治具放入第二清洗箱12中,同时打开小型水泵14和滚筒毛刷18的控制开关,小型水泵14有两个,分布在第二清洗箱的两侧,小型水泵14抽动蓄水箱13内部的清水,然后通过抽水管15输送进细水管16的内部,然后借助喷水管17对放置于第二清洗箱12内部的涂装治具进行喷洗,同时,滚筒毛刷18旋转,其表面的细刷会与涂装治具接触,清除掉第一轮清洗未清除的杂质外,还对化学余料残留物进行清洗。In the present embodiment, when the coating jig is cleaned in the
工作原理:working principle:
如图1-4所示,对涂装治具进行清洗时,借助工具将涂装治具放置于置物台7的表面,然后打开伺服电机3,伺服电机3的输出端带动传动杆4转动,进而使得固定在传动杆4表面的主动轮一5和锥齿轮一8同向转动,主动轮一5便会带动与之啮合的齿条6向下移动,因此固定在齿条6顶端的圆杆20会带动置物台7向下移动,此外,由于锥齿轮一8的传动,与其啮合的锥齿轮二9转动,此时,由于锥齿轮三10与锥齿轮二9固定在同一个杆的表面,所以锥齿轮三10做着与锥齿轮二9同方向的旋转,进而会带动与锥齿轮三10啮合的锥齿轮四11,由于锥齿轮四11和主动轮二19固定在同一个杆的表面,所以在上述零件之间运动传递的作用下,主动轮二19会做着与主动轮一5同向的旋转,此时在主动轮一5和主动轮二19的共同作用下,置物台7会更加平稳地向下移动,将放置于置物台7表面的涂装治具带入清洗室2内部进行第一轮清洗,待清洗完毕后,通过打开设置在第一清洗箱1一侧的阀门,此时废水便会从排污管道流出,实现清洗室2污水的排放;当涂装治具在第一清洗箱1内部的清洗室2清洗完毕后,工作人员将清洗完毕的涂装治具放入第二清洗箱12中,同时打开小型水泵14和滚筒毛刷18的控制开关,小型水泵14有两个,分布在第二清洗箱的两侧,小型水泵14抽动蓄水箱13内部的清水,然后通过抽水管15输送进细水管16的内部,然后借助喷水管17对放置于第二清洗箱12内部的涂装治具进行喷洗,同时,滚筒毛刷18旋转,其表面的细刷会与涂装治具接触,清除掉第一轮清洗未清除的杂质外,还对化学余料残留物进行清洗。As shown in Figure 1-4, when cleaning the painting fixture, place the painting fixture on the surface of the storage table 7 with the help of tools, and then turn on the
以上所述,仅是本实用新型的较佳实施例而已,并非是对本实用新型作其他形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其他领域,但是凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所做的任何简单修改、等同变化与改型,仍属于本实用新型技术方案的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model in other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or remodel it into an equivalent change. The equivalent embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present utility model still belong to the technology of the present utility model protection scope of the program.
Claims (6)
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