CN219291087U - A static mixer auxiliary equipment - Google Patents

A static mixer auxiliary equipment Download PDF

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CN219291087U
CN219291087U CN202223565927.9U CN202223565927U CN219291087U CN 219291087 U CN219291087 U CN 219291087U CN 202223565927 U CN202223565927 U CN 202223565927U CN 219291087 U CN219291087 U CN 219291087U
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pipe
mixing
static mixer
pipe body
discharge pipe
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邱茂凡
曲守暹
周小红
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Liaoning Fengzhijin Agricultural Technology Co ltd
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本实用新型涉及化工设备技术领域,特别涉及一种静态混合器辅助设备。该设备由多级混合单元串联组成,所述混合单元包括混合管体,进料管插入混合管体内,进料管出口端伸入到混合管体内中部,混合管体上端连接上出料管,混合管体下端连接下出料管,上出料管、下出料管分别与汇合管两端相连接,汇合管中部通过连接管与静态混合器相连接,静态混合器与下一级混合单元的进料管相连接。本实用新型实现了物料混合充分,过程温和,混合程度高。

Figure 202223565927

The utility model relates to the technical field of chemical equipment, in particular to auxiliary equipment for a static mixer. The equipment is composed of multi-stage mixing units connected in series. The mixing unit includes a mixing tube body. The feeding tube is inserted into the mixing tube body, the outlet end of the feeding tube extends into the middle of the mixing tube body, and the upper end of the mixing tube body is connected to the discharge tube. The lower end of the mixing pipe body is connected to the lower discharge pipe, the upper discharge pipe and the lower discharge pipe are respectively connected to the two ends of the confluence pipe, the middle part of the confluence pipe is connected to the static mixer through the connecting pipe, and the static mixer is connected to the next mixing unit connected to the feed pipe. The utility model realizes sufficient material mixing, mild process and high mixing degree.

Figure 202223565927

Description

一种静态混合器辅助设备A static mixer auxiliary equipment

技术领域:Technical field:

本实用新型涉及化工设备技术领域,特别涉及一种静态混合器辅助设备。The utility model relates to the technical field of chemical equipment, in particular to auxiliary equipment for a static mixer.

背景技术:Background technique:

静态混合器是一种没有搅拌或齿轮咬合等运动部件的管道混合设备,其基本工作机理是利用固定在管内交叉单元改变物料在管内的流动状态,以达到不同物料之间良好分散和充分混合的目的,具有设备造价低、占地面积小、反应温和等优点而被广泛应用于化工业、食品业、纺织业等行业。Static mixer is a pipeline mixing equipment without moving parts such as stirring or gear occlusion. Its basic working mechanism is to use cross units fixed in the tube to change the flow state of materials in the tube to achieve good dispersion and full mixing of different materials. Purpose, with the advantages of low equipment cost, small footprint, mild reaction, etc., it is widely used in chemical industry, food industry, textile industry and other industries.

然而现有的静态管道混合器也存在结构单一、单个静态混合器混合不充分、混合物料容易二次分级等多方面的缺点而影响产业化应用。However, the existing static pipeline mixer also has many shortcomings such as single structure, insufficient mixing by a single static mixer, and easy secondary classification of the mixed material, which affects the industrial application.

实用新型内容:Utility model content:

本实用新型要解决的技术问题是提供一种静态混合器辅助设备,该设备实现了物料混合充分,过程温和,混合程度高。克服了现有单个静态混合器混合不充分、物料分级快不能发生反应的不足。The technical problem to be solved by the utility model is to provide an auxiliary equipment for a static mixer, which realizes sufficient material mixing, mild process and high mixing degree. It overcomes the shortcomings of the existing single static mixer that the mixing is insufficient, and the materials cannot react quickly due to rapid classification.

本实用新型所采取的技术方案是:一种静态混合器辅助设备,由多级混合单元串联组成,所述混合单元包括混合管体,进料管插入混合管体内,进料管出口端伸入到混合管体内中部,混合管体上端连接上出料管,混合管体下端连接下出料管,上出料管、下出料管分别与汇合管两端相连接,汇合管中部通过连接管与静态混合器相连接,静态混合器与下一级混合单元的进料管相连接;The technical solution adopted by the utility model is: a static mixer auxiliary equipment, which is composed of multi-stage mixing units connected in series. To the middle of the mixing pipe body, the upper end of the mixing pipe body is connected to the upper discharge pipe, the lower end of the mixing pipe body is connected to the lower discharge pipe, the upper discharge pipe and the lower discharge pipe are respectively connected to the two ends of the confluence pipe, and the middle part of the confluence pipe passes through the connecting pipe It is connected with a static mixer, and the static mixer is connected with the feed pipe of the next mixing unit;

所述混合管体外侧套装有加热夹套,加热夹套上下分别连接导热油进管和导热油出管。The outer side of the mixing pipe body is fitted with a heating jacket, and the upper and lower parts of the heating jacket are respectively connected with a heat transfer oil inlet pipe and a heat transfer oil outlet pipe.

进一步地,所述多级混合单元的第一级混合单元的进料管与三通接头的出口端相连接。Further, the feed pipe of the first-stage mixing unit of the multi-stage mixing unit is connected to the outlet end of the three-way joint.

进一步地,所述静态混合器辅助设备由4级混合单元串联组成。Further, the static mixer auxiliary equipment is composed of 4 stages of mixing units connected in series.

进一步地,所述混合管体上下端分别通过法兰连接上法兰盖和下法兰盖,进料管通过上法兰盖进入混合管体内部,上出料管通过上法兰盖与混合管体内部相连通,下出料管通过下法兰盖与混合管体内部相连通。Further, the upper and lower ends of the mixing pipe body are respectively connected to the upper flange cover and the lower flange cover through flanges, the feeding pipe enters the inside of the mixing pipe body through the upper flange cover, and the upper discharge pipe is connected to the mixing pipe body through the upper flange cover. The inside of the pipe body is connected, and the lower discharge pipe is connected with the inside of the mixing pipe body through the lower flange cover.

进一步地,所述混合管体采用圆柱形不锈钢管。Further, the mixing tube body adopts a cylindrical stainless steel tube.

进一步地,所述上出料管、下出料管分别与汇合管两端通过法兰连接,连接管与静态混合器通过法兰连接,静态混合器通过连接接管与下一级混合单元的进料管相连接,静态混合器与连接接管通过法兰连接,连接接管与下一级混合单元的进料管通过法兰连接。Further, the upper discharge pipe and the lower discharge pipe are respectively connected to the two ends of the confluence pipe through flanges, the connecting pipe is connected to the static mixer through the flange, and the static mixer is connected to the inlet of the next-stage mixing unit through the connecting pipe. The feed pipes are connected, the static mixer is connected to the connecting pipe through a flange, and the connecting pipe is connected to the feed pipe of the next mixing unit through a flange.

本实用新型的有益效果是:The beneficial effects of the utility model are:

1、造价低:本发明结构简单,造价低。1. Low cost: the present invention has simple structure and low cost.

2、功效明显:当两种物料不能剧烈混合、又需要混合充分,只能通过静态混合器进行混合时,通过1组或多组设备串联,加速分级后的二次混合反应,可以显著提高混合程度,同时保证过程温和,达到需求。2. Obvious effect: when the two materials cannot be mixed vigorously but need to be fully mixed and can only be mixed by a static mixer, one or more sets of equipment can be connected in series to accelerate the secondary mixing reaction after grading, which can significantly improve the mixing effect. degree, while ensuring that the process is gentle and meets the requirements.

3、组装简单:本发明所有连接处均为法兰连接,可以根据需要串联多级混合单元。3. Simple assembly: All joints of the present invention are flanged, and multi-stage mixing units can be connected in series as required.

4、适应性强:针对不同企业的生产需求,可以安装不同大小、不同级数的混合单元,占地面积小,连接方便,适合中小型企业使用。4. Strong adaptability: According to the production needs of different enterprises, mixed units of different sizes and series can be installed, with small footprint and convenient connection, suitable for small and medium-sized enterprises.

附图说明:Description of drawings:

下面结合附图和具体实施方式对本实用新型做进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式:Detailed ways:

如图1所示,一种静态混合器辅助设备,由4级混合单元串联组成,所述混合单元包括混合管体1,进料管2插入混合管体1内,进料管2出口端伸入到混合管体1内中部,混合管体1上端连接上出料管3,混合管体1下端连接下出料管4,上出料管3、下出料管4分别与汇合管5两端相连接,汇合管5中部通过连接管6与静态混合器7相连接,静态混合器7与下一级混合单元的进料管2相连接;As shown in Figure 1, a static mixer auxiliary equipment is composed of 4 stages of mixing units connected in series. The upper end of the mixing pipe body 1 is connected to the upper discharge pipe 3, the lower end of the mixing pipe body 1 is connected to the lower discharge pipe 4, and the upper discharge pipe 3 and the lower discharge pipe 4 are connected to the confluence pipe 5 respectively. The ends are connected, the middle part of the confluence pipe 5 is connected to the static mixer 7 through the connecting pipe 6, and the static mixer 7 is connected to the feed pipe 2 of the next mixing unit;

所述混合管体1外侧套装有加热夹套8,加热夹套8上下分别连接导热油进管9和导热油出管10。The outer side of the mixing pipe body 1 is covered with a heating jacket 8, and the heating jacket 8 is connected with a heat transfer oil inlet pipe 9 and a heat transfer oil outlet pipe 10 respectively.

所述第一级混合单元的进料管2与三通接头的出口端相连接。The feed pipe 2 of the first stage mixing unit is connected with the outlet end of the tee joint.

所述混合管体1上下端分别通过法兰连接上法兰盖和下法兰盖,进料管2通过上法兰盖进入混合管体1内部,上出料管3通过上法兰盖与混合管体1内部相连通,下出料管4通过下法兰盖与混合管体1内部相连通。The upper and lower ends of the mixing pipe body 1 are respectively connected to the upper flange cover and the lower flange cover through flanges, the feed pipe 2 enters the inside of the mixing pipe body 1 through the upper flange cover, and the upper discharge pipe 3 is connected to the upper flange cover through the upper flange cover. The inside of the mixing pipe body 1 is connected, and the lower discharge pipe 4 is connected with the inside of the mixing pipe body 1 through the lower flange cover.

所述混合管体1采用圆柱形不锈钢管。The mixing tube body 1 adopts a cylindrical stainless steel tube.

所述上出料管3、下出料管4分别与汇合管5两端通过法兰连接,连接管6与静态混合器7通过法兰连接,静态混合器7通过连接接管与下一级混合单元的进料管2相连接,静态混合器7与连接接管通过法兰连接,连接接管与下一级混合单元的进料管2通过法兰连接。The upper discharge pipe 3 and the lower discharge pipe 4 are respectively connected to the two ends of the confluence pipe 5 through flanges, the connecting pipe 6 is connected to the static mixer 7 through flanges, and the static mixer 7 is mixed with the next stage through a connecting pipe. The feeding pipe 2 of the unit is connected, the static mixer 7 is connected with the connecting pipe through the flange, and the connecting pipe is connected with the feeding pipe 2 of the next mixing unit through the flange.

以酸化油与热水混合为例,酸化油经2道换热器和1道加热器后,进入本实用新型静态混合器辅助设备,与热水混合;分级的物料经静态混合器7,进入二级混合单元继续混合反应,重复4次后,能够达到我们需要的混合反应程度,完成酸化油的水解反应;随后经换热器降温,放入沉降罐静置分层,既可产出产品。Taking the mixing of acidified oil and hot water as an example, after the acidified oil passes through 2 heat exchangers and 1 heater, it enters the auxiliary equipment of the static mixer of the utility model and is mixed with hot water; the graded material enters the static mixer 7 and enters The secondary mixing unit continues the mixing reaction. After repeating 4 times, the mixing reaction degree we need can be achieved, and the hydrolysis reaction of the acidified oil is completed; then the temperature is lowered by the heat exchanger, put into the settling tank for static stratification, and the product can be produced .

可以理解的是,以上关于本实用新型的具体描述,仅用于说明本实用新型而并非受限于本实用新型实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本实用新型进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本实用新型的保护范围之内。It can be understood that the above specific description of the utility model is only used to illustrate the utility model and is not limited to the technical solutions described in the embodiments of the utility model. Those of ordinary skill in the art should understand that the utility model can still be Modifications or equivalent replacements are carried out to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present utility model.

Claims (6)

1.一种静态混合器辅助设备,其特征在于:由多级混合单元串联组成,所述混合单元包括混合管体(1),进料管(2)插入混合管体(1)内,进料管(2)出口端伸入到混合管体(1)内中部,混合管体(1)上端连接上出料管(3),混合管体(1)下端连接下出料管(4),上出料管(3)、下出料管(4)分别与汇合管(5)两端相连接,汇合管(5)中部通过连接管(6)与静态混合器(7)相连接,静态混合器(7)与下一级混合单元的进料管(2)相连接;1. A static mixer auxiliary device, characterized in that: it is composed of multi-stage mixing units connected in series, and the mixing unit comprises a mixing pipe body (1), and a feed pipe (2) is inserted into the mixing pipe body (1), and The outlet end of the material pipe (2) extends into the middle of the mixing pipe body (1), the upper end of the mixing pipe body (1) is connected to the upper discharge pipe (3), and the lower end of the mixing pipe body (1) is connected to the lower discharge pipe (4) , the upper discharge pipe (3) and the lower discharge pipe (4) are respectively connected to the two ends of the confluence pipe (5), and the middle part of the confluence pipe (5) is connected to the static mixer (7) through the connecting pipe (6), The static mixer (7) is connected with the feed pipe (2) of the next stage mixing unit; 所述混合管体(1)外侧套装有加热夹套(8),加热夹套(8)上下分别连接导热油进管(9)和导热油出管(10)。The outer side of the mixing pipe body (1) is provided with a heating jacket (8), and the heating jacket (8) is respectively connected with a heat transfer oil inlet pipe (9) and a heat transfer oil outlet pipe (10) up and down. 2.按照权利要求1所述的静态混合器辅助设备,其特征在于:所述多级混合单元的第一级混合单元的进料管(2)与三通接头的出口端相连接。2. The static mixer auxiliary equipment according to claim 1, characterized in that: the feed pipe (2) of the first-stage mixing unit of the multi-stage mixing unit is connected to the outlet end of the tee joint. 3.按照权利要求1所述的静态混合器辅助设备,其特征在于:所述静态混合器辅助设备由4级混合单元串联组成。3. The static mixer auxiliary device according to claim 1, characterized in that said static mixer auxiliary device is composed of 4 stages of mixing units connected in series. 4.按照权利要求1所述的静态混合器辅助设备,其特征在于:所述混合管体(1)上下端分别通过法兰连接上法兰盖和下法兰盖,进料管(2)通过上法兰盖进入混合管体(1)内部,上出料管(3)通过上法兰盖与混合管体(1)内部相连通,下出料管(4)通过下法兰盖与混合管体(1)内部相连通。4. The static mixer auxiliary equipment according to claim 1, characterized in that: the upper and lower ends of the mixing pipe body (1) are respectively connected to the upper flange cover and the lower flange cover through flanges, and the feed pipe (2) It enters the inside of the mixing pipe body (1) through the upper flange cover, the upper discharge pipe (3) communicates with the inside of the mixing pipe body (1) through the upper flange cover, and the lower discharge pipe (4) communicates with the inside of the mixing pipe body (1) through the lower flange cover. The mixing pipe body (1) is internally connected. 5.按照权利要求1所述的静态混合器辅助设备,其特征在于:所述混合管体(1)采用圆柱形不锈钢管。5. The auxiliary equipment of the static mixer according to claim 1, characterized in that: the mixing pipe body (1) adopts a cylindrical stainless steel pipe. 6.按照权利要求1所述的静态混合器辅助设备,其特征在于:所述上出料管(3)、下出料管(4)分别与汇合管(5)两端通过法兰连接,连接管(6)与静态混合器(7)通过法兰连接,静态混合器(7)通过连接接管与下一级混合单元的进料管(2)相连接,静态混合器(7)与连接接管通过法兰连接,连接接管与下一级混合单元的进料管(2)通过法兰连接。6. The static mixer auxiliary equipment according to claim 1, characterized in that: the upper discharge pipe (3) and the lower discharge pipe (4) are respectively connected to the two ends of the confluence pipe (5) through flanges, The connecting pipe (6) is connected to the static mixer (7) through a flange, and the static mixer (7) is connected to the feed pipe (2) of the next mixing unit through a connecting pipe, and the static mixer (7) is connected to the The connecting pipe is connected through a flange, and the connecting connecting pipe is connected with the feed pipe (2) of the next-stage mixing unit through a flange.
CN202223565927.9U 2022-12-30 2022-12-30 A static mixer auxiliary equipment Active CN219291087U (en)

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Denomination of utility model: A static mixer auxiliary device

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