CN219281974U - Intelligent energy-saving integrated air compression station - Google Patents
Intelligent energy-saving integrated air compression station Download PDFInfo
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- CN219281974U CN219281974U CN202320296096.5U CN202320296096U CN219281974U CN 219281974 U CN219281974 U CN 219281974U CN 202320296096 U CN202320296096 U CN 202320296096U CN 219281974 U CN219281974 U CN 219281974U
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Abstract
The utility model discloses an intelligent energy-saving integrated air compression station which comprises a box body, and an air compressor, a gas-liquid separator, a temperature control valve, a cooler, a cold drier, an electric control cabinet and a power cabinet which are integrally arranged in the box body, wherein a touch screen control panel is arranged on the side wall of the box body, and an air inlet and an air outlet are also arranged on the side wall of the box body; an air inlet of the air compressor is connected with the air inlet through an air inlet pipeline, the air compressor, the gas-liquid separator, the cooler and the cold dryer are sequentially connected, and an air outlet of the cold dryer is externally connected to air utilization equipment outside the box body through an air outlet pipeline; the outside of the gas-liquid separator is also provided with a temperature control valve which is also connected with the air compressor and the cooler to form a circulation loop; the power cabinet, the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer and the touch screen control panel are respectively connected with the electrical control cabinet through communication lines, and the power cabinet is externally connected to an external power supply. The air compression station of the utility model forms an integrated structure, can be quickly installed and used, and is convenient for user operation and maintenance.
Description
Technical Field
The utility model relates to the technical field of air compression, in particular to an intelligent energy-saving integrated air compression station.
Background
The building mode of the traditional air compressor station room is generally that a manufacturer designs and purchases related equipment (such as an air compressor, a gas-liquid separator, a cold dryer, a control cabinet and the like) according to the actual demands of a production line or a factory building, and then the building mode is formed after the working procedures of installation, construction, debugging and the like.
The building mode is required to be equipped with an independent station house, so that the application and the building are usually required before the construction, a great amount of time, manpower and material resources are required to be input from the design to the final building and the use, the building cost is quite high, the building period is long, and the control of the production cost is not facilitated. In addition, in the construction process, because the procedures such as installation and construction are complicated, the installation process is difficult to ensure, and the stability and the energy efficiency of the operation of the subsequent air compressor equipment are easy to be greatly influenced.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an intelligent energy-saving integrated air compression station which forms an integrated structure, can be quickly installed and used, can be applied outdoors or indoors, and is convenient for users to operate and maintain.
The technical scheme of the utility model is as follows: the intelligent energy-saving integrated air compression station comprises a box body, an air compressor, a gas-liquid separator, a temperature control valve, a cooler, a cold dryer, an electric control cabinet, a power cabinet and a touch screen control panel, wherein the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer, the electric control cabinet and the power cabinet are integrally arranged in the box body, the touch screen control panel is arranged on the side wall of the box body, and an air inlet and an air outlet are further formed in the side wall of the box body; in the box body, an air inlet of the air compressor is connected with an air inlet on the box body through an air inlet pipeline, and the air compressor, the gas-liquid separator, the cooler and the cold dryer are sequentially connected along the conveying direction of compressed gas, and an air outlet of the cold dryer is externally connected to air utilization equipment outside the box body through an air outlet pipeline; the outside of the gas-liquid separator is also provided with a temperature control valve which is also connected with the air compressor and the cooler, so that the air compressor, the gas-liquid separator, the cooler and the temperature control valve form a circulation loop; the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer and the touch screen control panel are respectively connected with the electrical control cabinet through communication lines, the power cabinet is also connected with the electrical control cabinet through the communication lines, and the power cabinet is also externally connected to an external power supply. Wherein, electrical control cabinet and power cabinet are installed respectively in the position of leaning on the wall in the box, and the electrical control system integration of whole air compression station is inside electrical control cabinet, and external power supply of power cabinet provides the electric power output and the control power of whole air compression station. The air compressor is arranged on a bottom mounting bracket in the box body, and parts such as an air inlet valve and the like are further arranged on an air inlet pipeline connected with the air inlet. The top of the gas-liquid separator is provided with a compressed air outlet, and the compressed air outlet is also provided with parts such as a minimum pressure valve and the like and is connected to the cooler through a gas pipeline.
The side wall of the box body is also provided with a cooler radiating opening and a cooling and drying machine radiating opening, the cooler is arranged at a position in the box body close to the cooler radiating opening, and the cooling and drying machine is arranged at a position in the box body close to the cooling and drying machine radiating opening.
And an exhaust fan is arranged at the exhaust outlet on the side wall of the box body. The heat generated by each device in the box body can be discharged in time through the exhaust fan, so that the influence on the normal operation of the air compression station due to the fact that the heat in the air compression station is too high is avoided.
The temperature control valve is a four-way valve with an oil filter inside, and is provided with a hot oil inlet, a hot oil outlet, a cold oil inlet and a cold oil outlet;
the gas-liquid separator is provided with an oil gas inlet, a lubricating oil outlet and a compressed air outlet;
the cooler is provided with an oil inlet, an oil outlet, an air inlet end and an air outlet end;
the air compressor is also provided with an oil gas outlet and a lubricating oil inlet;
an oil gas outlet on the air compressor is connected with an oil gas inlet on the gas-liquid separator, a lubricating oil outlet on the gas-liquid separator is connected with a hot oil inlet on the temperature control valve, a compressed air outlet is connected with an air inlet end on the cooler, an air outlet end on the cooler is connected with the cold dryer, a hot oil outlet on the temperature control valve is connected with an oil inlet on the cooler, an oil outlet on the cooler is connected with a cold oil inlet on the temperature control valve, and a cold oil outlet on the temperature control valve is connected with a lubricating oil inlet of the air compressor.
The temperature control valve adopts a general temperature control valve in the market, the function of the temperature control valve is mainly used for recycling lubricating oil of an air compressor, a temperature control element for detecting the oil temperature at the hot oil inlet in real time is also arranged in the temperature control valve, the detection of the oil temperature at the hot oil inlet is implemented through the temperature control element, when the oil temperature does not exceed a set value, the lubricating oil does not need to be cooled, the hot oil outlet is closed, the lubricating oil is directly sent to the air compressor from the cold oil outlet, but when the oil temperature reaches or exceeds the set value, the hot oil outlet is opened, the lubricating oil is sent to a cooler from the hot oil outlet to be cooled, and then sent back to the temperature control valve after being cooled by the cooler, and the lubricating oil is sent to the air compressor from the cold oil outlet. In addition, the temperature control valve is also internally provided with an oil filter, and lubricating oil is filtered through the oil filter before being output from the cold oil outlet, so that impurities can be effectively prevented from entering the air compressor, and the continuous normal operation of the air compressor is ensured.
An air cooling channel and an oil cooling channel which are mutually independent are arranged in the cooler, the two ends of the air cooling channel are respectively an air inlet end and an air outlet end, and the two ends of the oil cooling channel are respectively an oil inlet and an oil outlet; four heat dissipation fans are arranged on the cooler. And each cooling fan is communicated with a cooling opening of the cooler on the side wall of the box body, and the heat generated by the cooler is rapidly discharged through the cooling opening of the cooler.
The pipeline that cooler and cold dryer are connected still is equipped with cyclone and first air cleaner in proper order on. Wherein, the first air filter adopts a primary filter of coarse filtration type. The cyclone separator and the first air filter are all realized by adopting corresponding common equipment in the market, wherein the cyclone separator is used for separating moisture carried in compressed air, the top of the cyclone separator is provided with an air inlet and an air outlet, the bottom of the cyclone separator is provided with a water outlet, and the water outlet is connected with the water collector by using a hose; the first air filter is used for preliminarily filtering tiny particles contained in compressed air, the top of the first air filter is provided with an air inlet and an air outlet, the bottom of the first air filter is provided with a water outlet, and the water outlet is also connected with the water collector through a hose.
And a second air filter is further arranged on an air outlet pipeline connected with the air outlet of the cold dryer. Wherein, the second air filter adopts the fine filter type precision filter. The second air filter also adopts a general precision filter in the market, and the effect of the second air filter is to further filter tiny particles contained in compressed air, so that the compressed air finally discharged by the cold dryer is further purified, the quality of the compressed air finally fed into an air terminal is guaranteed, the top of the second air filter is provided with an air inlet and an air outlet, the bottom of the second air filter is provided with a water outlet, and the water outlet is also connected with a water collector through a hose.
The water collector is also arranged in the box body, the bottoms of the cyclone separator, the first air filter and the second air filter are respectively provided with a water outlet, and each water outlet is respectively connected to the water collector through a hose; the bottom of the cold dryer is provided with an automatic drainer which is also connected to the water collector through a hose. The water outlet of the water collector is connected to a main water outlet arranged on the side wall of the box body through a pipeline, and the water collected in the water collector is discharged from the main water outlet to the outside of the air compression station.
The air compressor is a double-motor double-stage screw type air compressor, and a third air filter is further arranged on an air inlet pipeline connected with an air inlet of the air compressor and is used for filtering air entering the air compressor, so that impurities contained in the air are reduced to enter the air compressor, and the service life of the air compressor is prolonged and guaranteed.
The box is container formula structure, and the opposite both ends are equipped with the side door respectively on the box, and the user of being convenient for gets into in the air compression station, maintains and overhauls the operation such as equipment in the air compression station.
The electric control cabinet is internally provided with a main controller, wherein the main controller comprises a central processing unit, a data storage module, a digital quantity input module, a digital quantity output module, a communication module and an analog quantity input module, and the data storage module, the digital quantity input module, the digital quantity output module, the communication module and the analog quantity input module are respectively connected with the central processing unit; the central processing unit is connected with all switches (mainly comprising a sudden stop switch which is arranged on a power cabinet, a first-stage motor temperature control switch and a second-stage motor temperature control switch which are arranged on an air compressor) in the air compressor station through a digital quantity input module, all valves (mainly comprising a temperature control valve, all valves arranged in all constituent devices in the air compressor station and other valves in a pipeline) and air compressors (mainly comprising an exhaust fan, a cooling fan on a cooler, a cooling fan on a cooling dryer and the like), all frequency converters (mainly comprising a first-stage frequency converter and a second-stage frequency converter on the air compressor) in the air compressor station through a communication module, all frequency converters (intelligent ammeter which is arranged on the whole air compressor station), a flowmeter (flowmeter which is arranged in all pipelines in the air compressor station), a touch screen control panel, all pressure sensors (comprising an air inlet pressure sensor arranged on an air inlet pipeline, a first-stage pressure sensor and a second-stage pressure sensor arranged on the air compressor, a cooling fan arranged on a gas-liquid separator, all pressure sensors arranged on the air compressor, a first-stage pressure sensor and a second-stage pressure sensor arranged on the air separator, a cooling fan, all-stage pressure sensors arranged on the air separator, all pressure sensors arranged on the air separator and the cooling fan, all pressure sensors arranged on the air separator and the air separator, and the cooling sensor arranged on the cooling separator, and the cooling sensor arranged on the air separator, the cooling sensor and the air separator, the temperature sensor and the air sensor control panel is connected with the central processing unit, the central processing unit and the central processing unit is connected with all pressure sensors and the pressure sensors Indoor temperature and humidity sensors arranged in the air compression station, etc.). In the electrical control cabinet, all modules forming the main controller can adopt corresponding components in the market, wherein the central processing unit is used for processing and analyzing data or signals from all devices in the air compression station and controlling the operation of all the devices in the air compression station; the data storage module is used for receiving and storing analysis and calculation results of each data or signal by the central processing unit; the digital quantity input module is mainly used for receiving each switch signal in the air compression station and transmitting the switch signals to the central processing unit; the digital quantity output module is used for outputting various control signals from the central processing unit; the central processing unit communicates with the touch screen control panel, the intelligent ammeter, the flowmeter, the air compressor frequency converter and other components in the air compression station through the communication module, outputs corresponding control signals to the components, and also receives feedback signals in real time; the analog input module is mainly used for receiving signals of sensors (including pressure sensors, temperature sensors and the like) in the air compression station and transmitting the signals to the central processing unit for analysis and processing.
This energy-conserving integrated form air compression station of wisdom is container formula integrated structure, during the application, with its quick installation with insert the production line use can, need not to build independent air compression station room, and can remove the installation at any time according to actual need. When the intelligent energy-saving integrated air compression station is applied, the operation principle of each component device in the intelligent energy-saving integrated air compression station is as follows: air outside the air compression station enters from an air inlet pipeline, is filtered by a third air filter, enters an air compressor, and is compressed by the air compressor to form compressed air (i.e. an oil-gas mixture) with lubricating oil; the oil-gas mixture is sent into a gas-liquid separator for separation to form compressed air and lubricating oil, the compressed air is cooled by a cooler, then is separated and filtered by a cyclone separator and a first air filter, is sent into a cold dryer for further cooling and drying treatment, is further filtered by a second air filter, and finally is sent to an air utilization terminal outside an air compression station by an air outlet pipeline; the lubricating oil is subjected to oil temperature detection through a temperature control valve, when the oil temperature does not reach a set value, the lubricating oil is directly sent back to the air compressor for recycling after being filtered by an oil filter, and when the oil temperature is too high, the lubricating oil is firstly sent to a cooler for cooling and then flows back to the temperature control valve, and is sent back to the air compressor for recycling after being filtered by the oil filter. Each device is controlled by an integrated electrical control system in an electrical control cabinet, a power source is provided by an external power supply connected with the power cabinet, and a user can perform operations such as parameter adjustment, setting and the like on the air compression station through a touch screen control panel on the side wall of the box body.
Compared with the prior art, the utility model has the following beneficial effects:
this energy-conserving integrated form air compressor station of wisdom is for the integrated form of being convenient for express delivery installation and removal, its internal integration has constituteed each equipment of air compressor system, forms filtration system, pipe-line system, drainage system, electric control system, ventilation system etc. of integration, can apply outdoor or indoor, and can realize quick installation and use, save the construction of traditional air compressor station room and declare, the construction process, can effectively reduce equipment cost, also make things convenient for user's operation and maintenance.
This energy-conserving integrated form air compression station of wisdom forms stable integral type structure, can realize batch production and manufacturing, owing to need not to install the loaded down with trivial details complicacy of processes such as building, also avoided the problem that installation technology is difficult to obtain guarantee in the traditional air compression station room, can effectively improve the stability of each equipment operation in the air compression station, also can solve its energy efficiency problem to a great extent.
Drawings
Fig. 1 is a schematic diagram of the distribution structure of each device in the intelligent energy-saving integrated air compression station.
Fig. 2 is a schematic diagram of the operation of each device in the intelligent energy-saving integrated air compression station.
Fig. 3 is a schematic diagram of a main controller in an electrical control cabinet.
In the above figures, the components shown by the reference numerals are as follows: 1 is a box body, 1-1 is a side door, 2 is an air compressor, 2-1 is an oil gas outlet, 2-2 is a lubricating oil inlet, 2-3 is an air inlet, 3 is a gas-liquid separator, 3-1 is an oil gas inlet, 3-2 is a lubricating oil outlet, 3-3 is a compressed air outlet, 4 is a temperature control valve, 4-1 is a hot oil inlet, 4-2 is a hot oil outlet, 4-3 is a cold oil inlet, 4-4 is a cold oil outlet, 4-5 is an oil filter, 5 is a cooler, 5-1 is an oil inlet, 5-2 is an oil outlet, 5-3 is an air inlet end, 5-4 is an air outlet end, 5-5 is an air cooling channel, 5-6 is an oil cooling channel, 5-7 is a cooling fan, 6 is a cold dryer, 7 is an electrical control cabinet, 8 is a power cabinet, 9 is a touch screen control panel, 10 is an air inlet, 11 is an air outlet, 12 is a cooler heat dissipation port, 13 is a cold dryer heat dissipation port, 14 is a cyclone separator, 15 is a first air filter, 16 is a second air filter, and 17 is a third air filter.
Detailed Description
The present utility model will be described in further detail with reference to examples, but embodiments of the present utility model are not limited thereto.
Examples
The embodiment of the intelligent energy-saving integrated air compression station is shown in fig. 1, and comprises a box body 1, an air compressor 2, a gas-liquid separator 3, a temperature control valve 4, a cooler 5, a cold dryer 6, an electrical control cabinet 7, a power cabinet 8 and a touch screen control panel 9, wherein the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer, the electrical control cabinet and the power cabinet are integrally arranged in the box body, the touch screen control panel is arranged on the side wall of the box body, and an air inlet 10 and an air outlet 11 are also arranged on the side wall of the box body; in the box body, an air inlet of the air compressor is connected with an air inlet on the box body through an air inlet pipeline, and the air compressor, the gas-liquid separator, the cooler and the cold dryer are sequentially connected along the conveying direction of compressed gas, and an air outlet of the cold dryer is externally connected to air utilization equipment outside the box body through an air outlet pipeline; the outside of the gas-liquid separator is also provided with a temperature control valve which is also connected with the air compressor and the cooler, so that the air compressor, the gas-liquid separator, the cooler and the temperature control valve form a circulation loop; the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer and the touch screen control panel are respectively connected with the electrical control cabinet through communication lines, the power cabinet is also connected with the electrical control cabinet through the communication lines, and the power cabinet is also externally connected to an external power supply. Wherein, electrical control cabinet and power cabinet are installed respectively in the position of leaning on the wall in the box, and the electrical control system integration of whole air compression station is inside electrical control cabinet, and external power supply of power cabinet provides the electric power output and the control power of whole air compression station. The air compressor is arranged on a bottom mounting bracket in the box body, and parts such as an air inlet valve and the like are further arranged on an air inlet pipeline connected with the air inlet. The top of the gas-liquid separator is provided with a compressed air outlet, and the compressed air outlet is also provided with parts such as a minimum pressure valve and the like and is connected to the cooler through a gas pipeline. The side wall of the box body is also provided with a cooler radiating opening 12 and a cooling and drying machine radiating opening 13, the cooler is arranged in the box body and is close to the cooler radiating opening, and the cooling and drying machine is arranged in the box body and is close to the cooling and drying machine radiating opening.
An exhaust fan is arranged at the exhaust port on the side wall of the box body. The heat generated by each device in the box body can be discharged in time through the exhaust fan, so that the influence on the normal operation of the air compression station due to the fact that the heat in the air compression station is too high is avoided.
As shown in fig. 2, the temperature control valve is a four-way valve with an oil filter 4-5 inside, and is provided with a hot oil inlet 4-1, a hot oil outlet 4-2, a cold oil inlet 4-3 and a cold oil outlet 4-4; the gas-liquid separator is provided with an oil gas inlet 3-1, a lubricating oil outlet 3-2 and a compressed air outlet 3-3; the cooler is provided with an oil inlet 5-1, an oil outlet 5-2, an air inlet end 5-3 and an air outlet end 5-4; the air compressor is also provided with an oil gas outlet 2-1 and a lubricating oil inlet 2-2; an oil gas outlet on the air compressor is connected with an oil gas inlet on the gas-liquid separator, a lubricating oil outlet on the gas-liquid separator is connected with a hot oil inlet on the temperature control valve, a compressed air outlet is connected with an air inlet end on the cooler, an air outlet end on the cooler is connected with the cold dryer, a hot oil outlet on the temperature control valve is connected with an oil inlet on the cooler, an oil outlet on the cooler is connected with a cold oil inlet on the temperature control valve, and a cold oil outlet on the temperature control valve is connected with a lubricating oil inlet of the air compressor. In this embodiment, the temperature control valve is a general temperature control valve, which is mainly used for recycling lubricating oil of an air compressor, and is generally provided with a temperature control element for detecting the oil temperature at the hot oil inlet in real time, the temperature control element is used for detecting the oil temperature at the hot oil inlet, when the oil temperature does not exceed a set value, the lubricating oil does not need to be cooled, the hot oil outlet is closed, the lubricating oil is directly sent to the air compressor from the cold oil outlet, but when the oil temperature reaches or exceeds the set value, the hot oil outlet is opened, the lubricating oil is sent to a cooler from the hot oil outlet for cooling, and then sent back to the temperature control valve after being cooled by the cooler, and then sent to the air compressor from the cold oil outlet. In addition, the temperature control valve is also internally provided with an oil filter, and lubricating oil is filtered through the oil filter before being output from the cold oil outlet, so that impurities can be effectively prevented from entering the air compressor, and the continuous normal operation of the air compressor is ensured. An air cooling channel 5-5 and an oil cooling channel 5-6 which are mutually independent are arranged in the cooler, two ends of the air cooling channel are respectively an air inlet end and an air outlet end, and two ends of the oil cooling channel are respectively an oil inlet and an oil outlet; four heat dissipation fans 5-7 are arranged on the cooler. And each cooling fan is communicated with a cooling opening of the cooler on the side wall of the box body, and the heat generated by the cooler is rapidly discharged through the cooling opening of the cooler.
The pipeline for connecting the cooler and the cold dryer is also provided with a cyclone separator 14 and a first air filter 15 in sequence. Wherein, the first air filter adopts a primary filter of coarse filtration type. The cyclone separator and the first air filter are all realized by adopting corresponding common equipment in the market, wherein the cyclone separator is used for separating moisture carried in compressed air, the top of the cyclone separator is provided with an air inlet and an air outlet, the bottom of the cyclone separator is provided with a water outlet, and the water outlet is connected with the water collector by using a hose; the first air filter is used for preliminarily filtering tiny particles contained in compressed air, the top of the first air filter is provided with an air inlet and an air outlet, the bottom of the first air filter is provided with a water outlet, and the water outlet is also connected with the water collector through a hose. A second air filter 16 is also arranged on the air outlet pipeline connected with the air outlet of the cold dryer. Wherein, the second air filter adopts the fine filter type precision filter. The second air filter also adopts a general precision filter in the market, and the effect of the second air filter is to further filter tiny particles contained in compressed air, so that the compressed air finally discharged by the cold dryer is further purified, the quality of the compressed air finally fed into an air terminal is guaranteed, the top of the second air filter is provided with an air inlet and an air outlet, the bottom of the second air filter is provided with a water outlet, and the water outlet is also connected with a water collector through a hose. The inside of the box body is also provided with a water collector (not shown in the figure), the bottoms of the cyclone separator, the first air filter and the second air filter are respectively provided with water outlets, and the water outlets are respectively connected to the water collector through hoses; the bottom of the cold dryer is provided with an automatic drainer which is also connected to the water collector through a hose. The water outlet of the water collector is connected to a main water outlet arranged on the side wall of the box body through a pipeline, and the water collected in the water collector is discharged from the main water outlet to the outside of the air compression station.
The air compressor adopts a double-motor double-stage screw air compressor, and a third air filter 17 is further arranged on an air inlet pipeline connected with the air inlets 2-3 of the air compressor and is used for filtering air entering the air compressor, so that impurities contained in the air are reduced to enter the air compressor, and the service life of the air compressor is prolonged and guaranteed.
As shown in fig. 1, the box body is in a container type structure, and two opposite ends of the box body are respectively provided with a side door 1-1, so that a user can conveniently enter the air compression station to perform operations such as maintenance and overhaul on equipment in the air compression station.
As shown in fig. 3, a main controller is arranged in the electrical control cabinet, the main controller comprises a central processing unit, a data storage module, a digital quantity input module, a digital quantity output module, a communication module and an analog quantity input module, and the data storage module, the digital quantity input module, the digital quantity output module, the communication module and the analog quantity input module are respectively connected with the central processing unit; the central processing unit is connected with all switches (mainly comprising a sudden stop switch which is arranged on a power cabinet, a first-stage motor temperature control switch and a second-stage motor temperature control switch which are arranged on an air compressor) in the air compressor station through a digital quantity input module, all valves (mainly comprising a temperature control valve, all valves arranged in all constituent devices in the air compressor station and other valves in a pipeline) and air compressors (mainly comprising an exhaust fan, a cooling fan on a cooler, a cooling fan on a cooling dryer and the like), all frequency converters (mainly comprising a first-stage frequency converter and a second-stage frequency converter on the air compressor) in the air compressor station through a communication module, all frequency converters (intelligent ammeter which is arranged on the whole air compressor station), a flowmeter (flowmeter which is arranged in all pipelines in the air compressor station), a touch screen control panel, all pressure sensors (comprising an air inlet pressure sensor arranged on an air inlet pipeline, a first-stage pressure sensor and a second-stage pressure sensor arranged on the air compressor, a cooling fan arranged on a gas-liquid separator, all pressure sensors arranged on the air compressor, a first-stage pressure sensor and a second-stage pressure sensor arranged on the air separator, a cooling fan, all-stage pressure sensors arranged on the air separator, all pressure sensors arranged on the air separator and the cooling fan, all pressure sensors arranged on the air separator and the air separator, and the cooling sensor arranged on the cooling separator, and the cooling sensor arranged on the air separator, the cooling sensor and the air separator, the temperature sensor and the air sensor control panel is connected with the central processing unit, the central processing unit and the central processing unit is connected with all pressure sensors and the pressure sensors Indoor temperature and humidity sensors arranged in the air compression station, etc.). In the electrical control cabinet, all modules forming the main controller can adopt corresponding components in the market, wherein the central processing unit is used for processing and analyzing data or signals from all devices in the air compression station and controlling the operation of all the devices in the air compression station; the data storage module is used for receiving and storing analysis and calculation results of each data or signal by the central processing unit; the digital quantity input module is mainly used for receiving each switch signal in the air compression station and transmitting the switch signals to the central processing unit; the digital quantity output module is used for outputting various control signals from the central processing unit; the central processing unit communicates with the touch screen control panel, the intelligent ammeter, the flowmeter, the air compressor frequency converter and other components in the air compression station through the communication module, outputs corresponding control signals to the components, and also receives feedback signals in real time; the analog input module is mainly used for receiving signals of sensors (including pressure sensors, temperature sensors and the like) in the air compression station and transmitting the signals to the central processing unit for analysis and processing.
This energy-conserving integrated form air compression station of wisdom is container formula integrated structure, during the application, with its quick installation with insert the production line use can, need not to build independent air compression station room, and can remove the installation at any time according to actual need. When the intelligent energy-saving integrated air compression station is applied, the operation principle of each component device in the intelligent energy-saving integrated air compression station is as follows: air outside the air compression station enters from an air inlet pipeline, is filtered by a third air filter, enters an air compressor, and is compressed by the air compressor to form compressed air (i.e. an oil-gas mixture) with lubricating oil; the oil-gas mixture is sent into a gas-liquid separator for separation to form compressed air and lubricating oil, the compressed air is cooled by a cooler, then is separated and filtered by a cyclone separator and a first air filter, is sent into a cold dryer for further cooling and drying treatment, is further filtered by a second air filter, and finally is sent to an air utilization terminal outside an air compression station by an air outlet pipeline; the lubricating oil is subjected to oil temperature detection through a temperature control valve, when the oil temperature does not reach a set value, the lubricating oil is directly sent back to the air compressor for recycling after being filtered by an oil filter, and when the oil temperature is too high, the lubricating oil is firstly sent to a cooler for cooling and then flows back to the temperature control valve, and is sent back to the air compressor for recycling after being filtered by the oil filter. Each device is controlled by an integrated electrical control system in an electrical control cabinet, a power source is provided by an external power supply connected with the power cabinet, and a user can perform operations such as parameter adjustment, setting and the like on the air compression station through a touch screen control panel on the side wall of the box body.
As described above, the present utility model can be better realized, and the above-described embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model; all equivalent changes and modifications are intended to be covered by the scope of the appended claims.
Claims (10)
1. The intelligent energy-saving integrated air compression station is characterized by comprising a box body, an air compressor, a gas-liquid separator, a temperature control valve, a cooler, a cold dryer, an electric control cabinet, a power cabinet and a touch screen control panel, wherein the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer, the electric control cabinet and the power cabinet are integrally arranged in the box body, the touch screen control panel is arranged on the side wall of the box body, and an air inlet and an air outlet are further formed in the side wall of the box body; in the box body, an air inlet of the air compressor is connected with an air inlet on the box body through an air inlet pipeline, and the air compressor, the gas-liquid separator, the cooler and the cold dryer are sequentially connected along the conveying direction of compressed gas, and an air outlet of the cold dryer is externally connected to air utilization equipment outside the box body through an air outlet pipeline; the outside of the gas-liquid separator is also provided with a temperature control valve which is also connected with the air compressor and the cooler, so that the air compressor, the gas-liquid separator, the cooler and the temperature control valve form a circulation loop; the air compressor, the gas-liquid separator, the temperature control valve, the cooler, the cold dryer and the touch screen control panel are respectively connected with the electrical control cabinet through communication lines, the power cabinet is also connected with the electrical control cabinet through the communication lines, and the power cabinet is also externally connected to an external power supply.
2. The intelligent energy-saving integrated air compression station according to claim 1, wherein the side wall of the box body is further provided with a cooler radiating opening and a cooling dryer radiating opening, the cooler is arranged in the box body at a position close to the cooler radiating opening, and the cooling dryer is arranged in the box body at a position close to the cooling dryer radiating opening.
3. The intelligent energy-saving integrated air compression station of claim 1, wherein an air exhaust fan is arranged at the air exhaust opening on the side wall of the box body.
4. The intelligent energy-saving integrated air compression station according to claim 1, wherein the temperature control valve is a four-way valve with an oil filter inside, and is provided with a hot oil inlet, a hot oil outlet, a cold oil inlet and a cold oil outlet;
the gas-liquid separator is provided with an oil gas inlet, a lubricating oil outlet and a compressed air outlet;
the cooler is provided with an oil inlet, an oil outlet, an air inlet end and an air outlet end;
the air compressor is also provided with an oil gas outlet and a lubricating oil inlet;
an oil gas outlet on the air compressor is connected with an oil gas inlet on the gas-liquid separator, a lubricating oil outlet on the gas-liquid separator is connected with a hot oil inlet on the temperature control valve, a compressed air outlet is connected with an air inlet end on the cooler, an air outlet end on the cooler is connected with the cold dryer, a hot oil outlet on the temperature control valve is connected with an oil inlet on the cooler, an oil outlet on the cooler is connected with a cold oil inlet on the temperature control valve, and a cold oil outlet on the temperature control valve is connected with a lubricating oil inlet of the air compressor.
5. The intelligent energy-saving integrated air compression station according to claim 4, wherein the cooler is provided with an air cooling channel and an oil cooling channel which are mutually independent, two ends of the air cooling channel are respectively an air inlet end and an air outlet end, and two ends of the oil cooling channel are respectively an oil inlet and an oil outlet; four heat dissipation fans are arranged on the cooler.
6. The intelligent energy-saving integrated air compression station according to claim 4, wherein a cyclone separator and a first air filter are further arranged on a pipeline connected with the cooler and the cold dryer in sequence; and a second air filter is further arranged on an air outlet pipeline connected with the air outlet of the cold dryer.
7. The intelligent energy-saving integrated air compression station according to claim 6, wherein the tank body is also provided with a water collector, the bottoms of the cyclone separator, the first air filter and the second air filter are respectively provided with water outlets, and each water outlet is respectively connected to the water collector through a hose; the bottom of the cold dryer is provided with an automatic drainer which is also connected to the water collector through a hose.
8. The intelligent energy-saving integrated air compression station according to claim 1, wherein the air compressor is a double-motor double-stage screw type air compressor, and a third air filter is further arranged on an air inlet pipeline connected with an air inlet of the air compressor.
9. The intelligent energy-saving integrated air compression station according to claim 1, wherein the box body is of a container type structure, and two opposite ends of the box body are respectively provided with side doors.
10. The intelligent energy-saving integrated air compression station according to claim 1, wherein a main controller is arranged in the electrical control cabinet, the main controller comprises a central processing unit, a data storage module, a digital quantity input module, a digital quantity output module, a communication module and an analog quantity input module, and the data storage module, the digital quantity input module, the digital quantity output module, the communication module and the analog quantity input module are respectively connected with the central processing unit; the central processing unit is connected with all switches in the air compression station through the digital quantity input module, the central processing unit is connected with all valves and fans in the air compression station through the digital quantity output module, the central processing unit is connected with all frequency converters, electric meters, flow meters and touch screen control panels in the air compression station through the communication module, and the central processing unit is connected with all pressure sensors and temperature sensors in the air compression station through the analog quantity input module.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117307441A (en) * | 2023-11-16 | 2023-12-29 | 广东鑫钻节能科技股份有限公司 | Mobile digital energy air compression station and control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117307441A (en) * | 2023-11-16 | 2023-12-29 | 广东鑫钻节能科技股份有限公司 | Mobile digital energy air compression station and control system |
| CN117307441B (en) * | 2023-11-16 | 2024-03-12 | 广东鑫钻节能科技股份有限公司 | Mobile digital energy air compression station and control system |
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