CN219276403U

CN219276403U - Multistage air-cooling structure for plastic corrugated pipe processing

Info

Publication number: CN219276403U
Application number: CN202222993173.0U
Authority: CN
Inventors: 罗月珍; 王槐丽
Original assignee: Fuzhou Guanhang Building Materials Co ltd
Current assignee: Fuzhou Guanhang Building Materials Co ltd
Priority date: 2022-11-10
Filing date: 2022-11-10
Publication date: 2023-06-30
Anticipated expiration: 2032-11-10

Abstract

The utility model discloses a multistage air cooling structure for processing plastic corrugated pipes, which comprises an air cooling frame and an air distribution groove, wherein the top and the bottom of the air cooling frame are respectively and movably connected with the air distribution groove, fans are arranged outside the air distribution groove, air pipes are arranged at two ends of the air distribution groove, the air pipes are distributed at equal intervals, eight groups of fans are respectively arranged at the air distribution groove, air outlets of the fans are communicated with air outlets of the air pipes through the air distribution groove, and a conveying track is transversely arranged at the middle position inside the air cooling frame. This multistage forced air cooling structure is used in plastics bellows processing is through being provided with wind distribution groove, tuber pipe, fan, position sensing receiver, position sensing transmitter, opens and closes the fan of corresponding position according to the position that the bellows is located, realizes high-efficient accurate multistage forced air cooling, greatly saves the forced air cooling cost, has solved all fans and has opened the problem that leads to high power consumption constantly, has solved the problem that multistage forced air cooling energy consumption is high.

Description

Multistage air-cooling structure for plastic corrugated pipe processing

Technical Field

The utility model relates to the technical field of corrugated pipe manufacturing, in particular to a multistage air-cooling structure for plastic corrugated pipe processing.

Background

The corrugated pipe is a pipe with light weight, easy assembly and long service life, and is commonly used in scenes with low requirements on a connecting structure, such as drainage, exhaust and the like in the current production and life. After the plastic corrugated pipe is processed, the plastic corrugated pipe needs to be rapidly cooled and shaped.

According to application number CN202020796944.5 discloses a cooling device for bellows processing, including frame, water tank and air-cooled tank, be provided with slide bar and support column in the frame, the cover is equipped with the slider on the slide bar, and the support column bottom is provided with removes the wheel, be fixed with the mount pad on the slider, the mount pad cover sets up in the pivot, and the cover is equipped with outer ring section of thick bamboo in the pivot, the water tank top is provided with the water receiving tank, installs filter screen and baffle between water tank and the water receiving tank, sets up general refrigerator and sprinkler in the water tank, the sprinkler links to each other with the shower nozzle through the telescopic link, and the telescopic link runs through baffle and filter screen entering water receiving tank, the forced air cooling tank below is provided with the supporting seat, installs the fan in the air-cooled tank, has seted up flutedly on the air-cooled tank. This cooling device is used in bellows processing, the structure sets up rationally, sets up the shower nozzle that is located the frame below, and the cooling water sprays on the bellows from bottom to top, needs to overcome gravity, reduces the impact force that the body receives, avoids the body to take place deformation.

The air cooling structure in the technical scheme has some problems which cannot be solved:

1. the fans are adopted for parallel cooling, the cooling is always started, the refrigerating cost is higher, and for shorter corrugated pipes, the fans are not directly blown to the pipe wall before and after the running process, so that the air blowing of the fans is caused, and the energy consumption is high;

2. the adjustability of the fan is not high, and the fan can cause higher heat exchange loss due to air flow loss aiming at corrugated pipes with different specifications;

3. the bellows rotates and cools off, but does not have automatic transmission structure, needs artifical unloading, if the pipe fitting is longer then needs the manual work to promote the pipe fitting forward, consumes certain manpower.

Disclosure of Invention

The utility model aims to provide a multistage air cooling structure for plastic corrugated pipe processing, which aims to solve the problems of high refrigeration cost caused by the fact that a plurality of groups of fans are started in parallel all the time in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a plastics bellows processing is with multistage forced air cooling structure, includes forced air cooling frame and air distribution groove, the top and the bottom of forced air cooling frame are swing joint respectively have the air distribution groove, the fan is all installed to air distribution groove outside, the both ends of air distribution groove all are provided with the tuber pipe, equidistant distribution of tuber pipe, the fan is provided with eight groups at air distribution groove punishment, the play dryer of fan is linked together through the air outlet of air distribution groove and tuber pipe, the inside intermediate position of forced air cooling frame transversely has set up the conveying track, driving motor is installed on the right side of conveying track.

Preferably, the output end of the driving motor is fixedly connected with a driving shaft, the output end of the driving shaft is fixedly connected with a rotating shaft, screw rods are arranged at the front end and the rear end of the rotating shaft, a driving wheel and a driving belt are arranged between the screw rods and the rotating shaft, the screw rods are respectively and movably connected to the inner wall of the conveying track, and a threaded moving seat is movably sleeved outside the screw rods.

Preferably, the top fixedly connected with mobile station of screw thread movable seat, plastic bellows has been placed on the top of mobile station, the mobile station is curved arc, mobile station shape suits with plastic bellows, the position sensing transmitter is all installed to the inside of mobile station.

Preferably, the air distribution groove is provided with position sensing receivers at one end close to the plastic corrugated pipe, and the position sensing receivers are arranged in five groups at equal intervals.

Preferably, the movable frames are vertically arranged on two sides of the rear end of the air cooling frame, sliding grooves are respectively formed in the movable frames, movable seats are respectively sleeved on the outer portions of the sliding grooves in a sliding mode, and the air distribution grooves are fixedly connected with the movable seats.

Preferably, four corners of the outer wall of the air cooling frame are fixedly connected with fixing plates, and the top ends of the fixing plates are fixedly connected with telescopic cylinders.

Preferably, the output end of the telescopic cylinder is provided with a piston rod, and the end part of the piston rod is fixedly connected to the outer wall of the air distribution groove.

Compared with the prior art, the utility model has the beneficial effects that: the multistage air cooling structure for processing the plastic corrugated pipe not only realizes high-efficiency and accurate multistage air cooling, saves air cooling cost and reduces energy loss, realizes adjustment of wind power and fan spacing, improves air cooling effect, reduces heat exchange loss, but also realizes reduction of labor cost, has higher economic benefit and good popularization prospect;

(1) By arranging the air distribution groove, the air pipes, the fans, the position sensing receivers and the position sensing transmitters, the fans at the corresponding positions are started and closed according to the positions of the corrugated pipes, so that efficient and accurate multi-stage air cooling is realized, the air cooling cost is greatly saved, and the problem of high energy consumption caused by the fact that all fans are started at all times is solved;

(2) By arranging the telescopic cylinder, the piston rod and the fixed plate, the efficient air cooling can be realized by adjusting the wind power of the fan for corrugated pipes with different sizes, and the upper and lower position spacing between the air distribution groove and the corrugated pipes can be adjusted, so that the air cooling effect is improved, and the heat exchange loss caused by air flow dissipation is reduced;

(3) Through being provided with screw rod, pivot, drive shaft, driving motor, drive wheel and drive belt, screw thread movable seat, reasonable structural design, the cooling cost is low, need not artifical transport or promote the pipe fitting to remove, reduces the human cost, has higher economic benefits, can promote good prospect.

Drawings

FIG. 1 is a schematic cross-sectional elevation view of the present utility model;

FIG. 2 is a schematic diagram of the front view of the air distribution groove of the present utility model;

FIG. 3 is a schematic top view of a conveyor track of the present utility model;

fig. 4 is an enlarged schematic diagram of the structure of fig. 1 a in front view according to the present utility model.

In the figure: 1. a blower; 2. an air duct; 3. an air distribution groove; 4. an air cooling frame; 5. a position sensing receiver; 6. a mobile station; 7. a thread moving seat; 8. a transfer rail; 9. a movable frame; 10. a movable seat; 11. a telescopic cylinder; 12. a fixing plate; 13. a piston rod; 14. a driving motor; 15. a drive shaft; 16. a chute; 17. a screw; 18. a rotating shaft; 19. a driving wheel and a driving belt; 20. a position sensing transmitter.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1: referring to fig. 1-4, a multi-stage air cooling structure for plastic corrugated pipe processing comprises an air cooling frame 4 and an air distribution groove 3, wherein the top and the bottom of the air cooling frame 4 are respectively and movably connected with the air distribution groove 3, a fan 1 is arranged outside the air distribution groove 3, air pipes 2 are arranged at two ends of the air distribution groove 3 and are distributed at equal intervals, eight groups of air outlets of the fan 1 are respectively arranged at the air distribution groove 3, the air outlets of the fan 1 are communicated with the air outlets of the air pipes 2 through the air distribution groove 3, a conveying track 8 is transversely erected at the middle position inside the air cooling frame 4, a driving motor 14 is arranged on the right side of the conveying track 8, a movable table 6 is fixedly connected to the top end of a threaded movable seat 7, plastic corrugated pipes are arranged at the top end of the movable table 6, the movable table 6 is in a bent arc shape, the movable table 6 is matched with the plastic corrugated pipes, position sensing transmitters 20 are arranged inside the movable table 6, the air distribution groove 3 is provided with position sensing receivers 5 at one end close to the plastic corrugated pipes, and five groups of the position sensing receivers 5 are distributed at equal intervals;

specifically, as shown in fig. 1, 2, 3 and 4, the plastic bellows is on the moving table 6, along with the driving of the driving motor 14, the rotating shaft 18 transmits torque to the two sets of screws 17 to drive the screw moving seat 7 to do horizontal linear motion, the moving table 6 is continuously pushed forward, the bellows just enters the air cooling area, the position sensing transmitter 20 transmits position signals to the first set of position sensing receivers 5, the fans 1 on the upper and lower left sides of the moving table 6 are started, the subsequent fans 1 are continuously started, the left fans 1 are closed to avoid idle start, the position sensing transmitter 20 continuously transmits signals to the position sensing receivers 5, and the fans 1 at corresponding positions are started and closed according to the positions of the bellows, so that efficient and accurate multi-stage air cooling is realized, the air cooling cost is greatly saved, and the problem of high energy consumption caused by the fact that all fans 1 are started at all times is solved.

Example 2: the movable frames 9 are vertically erected on two sides of the rear end of the air cooling frame 4, sliding grooves 16 are respectively formed in the movable frames 9, movable seats 10 are respectively sleeved outside the sliding grooves 16 in a sliding mode, the air distribution grooves 3 are fixedly connected with the movable seats 10, fixed plates 12 are fixedly connected to four corners of the outer wall of the air cooling frame 4, telescopic cylinders 11 are fixedly connected to the top ends of the fixed plates 12, piston rods 13 are arranged at the output ends of the telescopic cylinders 11, and the end parts of the piston rods 13 are fixedly connected to the outer wall of the air distribution grooves 3;

specifically, as shown in fig. 1, 2, 3 and 4, the air distribution groove 3 is provided with four groups of telescopic cylinders 11 outside the air cooling frame 4, for corrugated pipes with different sizes, not only can high-efficiency air cooling be realized by adjusting the wind power of the fan 1, but also the vertical position distance between the air distribution groove 3 and the corrugated pipes can be adjusted by the telescopic operation of the piston rod 13, so that the air cooling effect is improved, the heat exchange loss caused by air flow loss is reduced, and during adjustment, the air distribution groove 3 moves up and down along with the movable seat 10 in the sliding groove 16 of the movable frame 9, and the stability is high.

Example 3: the output end of the driving motor 14 is fixedly connected with a driving shaft 15, the output end of the driving shaft 15 is fixedly connected with a rotating shaft 18, screw rods 17 are arranged at the front end and the rear end of the rotating shaft 18, a driving wheel and a driving belt 19 are arranged between the screw rods 17 and the rotating shaft 18, the screw rods 17 are respectively and movably connected to the inner wall of the conveying track 8, and a threaded moving seat 7 is movably sleeved outside the screw rods 17;

specifically, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the device adopts the mode of adjusting the vertical distance and starting and closing by induction of the multi-stage fan 1 to save air cooling energy consumption, can improve cooling efficiency and reduce cooling cost for corrugated pipes with different sizes, and simultaneously adopts a group of motors, driving wheels and driving belts 19 to drive the movable table 6 to move back and forth for cooling, so that manual carrying or pushing of pipe fittings to move is not needed, the labor cost is reduced, the economic benefit is higher, and the popularization prospect is good.

Working principle: when the air-cooling device is used, firstly, a corrugated pipe is placed on a movable table 6, the vertical distance between the air distribution grooves 3 is adjusted according to the pipe diameter specification of the corrugated pipe, the telescopic air cylinder 11 is started, the telescopic air cylinder 11 drives the air distribution grooves 3 to move up and down through the telescopic action of the piston rod 13 to adjust the position height of the air pipe 2, the air-cooling effect is improved, heat exchange loss caused by air flow loss is avoided, during adjustment, the air distribution grooves 3 move up and down along with a movable seat 10 in a sliding groove 16 of a movable frame 9, the plastic corrugated pipe is arranged on the movable table 6, along with the driving of a driving motor 14, a rotating shaft 18 transmits torque to two groups of screws 17 to drive a threaded movable seat 7 to do horizontal linear motion, the movable table 6 is pushed forward continuously, the corrugated pipe just enters an air-cooling area, a position sensor transmitter 20 transmits position signals to a first group of position sensor receivers 5, a blower 1 on the left side of the movable table 6 is started, along with the continuous transmission of the corrugated pipe, the subsequent blower 1 is started continuously, the left blower 1 is closed to avoid the air-out, the air-cooling is avoided, the position sensor 20 continuously transmits the position signals to the position sensor 5 to be opened correspondingly to the position of the blower 1, and the air-cooling device is closed, and the air-cooling device is accurately closed, and the position of the position sensor is high in precision is high, and the position is high in precision.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a plastics bellows processing is with multistage forced air cooling structure, includes forced air cooling frame (4) and air distribution groove (3), its characterized in that: the top and the bottom of forced air cooling frame (4) swing joint have wind distribution groove (3) respectively, fan (1) are all installed to wind distribution groove (3) outside, the both ends of wind distribution groove (3) all are provided with tuber pipe (2), equidistant distribution of tuber pipe (2), fan (1) do not are provided with eight groups at wind distribution groove (3) respectively, the play dryer of fan (1) is linked together through wind distribution groove (3) and the air outlet of tuber pipe (2), inside intermediate position of forced air cooling frame (4) transversely has set up conveying track (8), driving motor (14) are installed on the right side of conveying track (8).

2. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 1, wherein: the driving motor is characterized in that the output end of the driving motor (14) is fixedly connected with a driving shaft (15), the output end of the driving shaft (15) is fixedly connected with a rotating shaft (18), screw rods (17) are arranged at the front end and the rear end of the rotating shaft (18), a driving wheel and a driving belt (19) are arranged between the screw rods (17) and the rotating shaft (18), the screw rods (17) are respectively and movably connected to the inner wall of the conveying track (8), and a threaded moving seat (7) is movably sleeved outside the screw rods (17).

3. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 2, wherein: the top fixedly connected with mobile station (6) of screw thread removal seat (7), plastic bellows has been placed on the top of mobile station (6), mobile station (6) are curved arc, mobile station (6) shape suits with plastic bellows, position sensing transmitter (20) are all installed to the inside of mobile station (6).

4. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 1, wherein: the wind distribution groove (3) is provided with position sensing receivers (5) at one end close to the plastic corrugated pipe, and the position sensing receivers (5) are provided with five groups in total and distributed at equal intervals.

5. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 1, wherein: the air cooling device is characterized in that movable frames (9) are vertically arranged on two sides of the rear end of the air cooling frame (4), sliding grooves (16) are respectively formed in the movable frames (9), movable seats (10) are respectively sleeved on the outer portions of the sliding grooves (16) in a sliding mode, and the air distribution grooves (3) are fixedly connected with the movable seats (10).

6. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 1, wherein: the four corners of the outer wall of the air cooling frame (4) are fixedly connected with fixing plates (12), and the top ends of the fixing plates (12) are fixedly connected with telescopic cylinders (11).

7. The multi-stage air-cooled structure for processing plastic corrugated pipes according to claim 6, wherein: the output end of the telescopic cylinder (11) is provided with a piston rod (13), and the end parts of the piston rod (13) are fixedly connected to the outer wall of the air distribution groove (3).