CN219273734U - Detection mechanism for detecting material level of separator and separation system thereof - Google Patents
Detection mechanism for detecting material level of separator and separation system thereof Download PDFInfo
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- CN219273734U CN219273734U CN202320078582.XU CN202320078582U CN219273734U CN 219273734 U CN219273734 U CN 219273734U CN 202320078582 U CN202320078582 U CN 202320078582U CN 219273734 U CN219273734 U CN 219273734U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
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- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
The utility model relates to a detection mechanism for detecting the material level of a separator and a separation system thereof. The detection mechanism for detecting the material level of the separator comprises a mounting block and an obstacle detection sensor connected with the mounting block; the detection rod is driven to rotate by gravity so that the axis of the detection rod is parallel to the gravity direction; when the axis of the detection rod is parallel to the gravity direction, the detection rod shields the detection port of the obstacle detection sensor. The detection mechanism can be used for detecting the material condition in the sorting tray by judging the motion condition of the detection rod through the obstacle detection sensor at the moment, so that the situation that the material in the sorting tray is stacked in time and the material in the sorting tray is prevented from being excessively sorted due to the fact that the detection rod can be contacted with the material after the detection rod is stacked to a certain height.
Description
Technical Field
The utility model relates to the technical field of sorting machines, in particular to a detection mechanism for detecting the material level of a sorting machine and a sorting system thereof.
Background
The bolts and the pins belong to common metal fittings in engineering, and are in a disordered mixed state after logistics or recovery from an implementation site in the packaging and conveying processes, so that the mixed metal fittings are required to be conveyed into a sorting tray of a sorting machine for sorting through a conveying mechanism. Because the letter sorting speed of letter sorting dish generally can be slower than the speed of metal accessory input, and when metal accessory continuous input and letter sorting dish can not in time sort out, can lead to metal accessory to pile up in the letter sorting dish, will influence the conveying function of the conveying channel of letter sorting dish after piling up to certain height for the letter sorting dish can't sort.
Disclosure of Invention
The utility model provides a detection mechanism for detecting the material level of a sorting machine and a sorting system thereof, which are used for solving the problem that materials are accumulated in a sorting disc of the sorting machine in the prior art, and can detect the condition of the materials in the sorting disc.
In order to solve the technical problems, the utility model adopts the following technical scheme: a detection mechanism for detecting the material level of a separator comprises a mounting block and an obstacle detection sensor connected with the mounting block; the detection rod is driven to rotate by gravity so that the axis of the detection rod is parallel to the gravity direction; when the axis of the detection rod is parallel to the gravity direction, the detection rod shields the detection port of the obstacle detection sensor.
In the above technical scheme, fix the installation piece on the sorter to make the end of measuring bar stretch into in the letter sorting dish and have certain distance from the bottom of letter sorting dish, the material in the letter sorting dish is piled up highly and surpasses this distance, the material just can contact the measuring bar, and because the vibration of letter sorting dish in the material along with the letter sorting dish can wholly rotate towards a direction, then just lead to measuring bar intercommunication rotating member to be wrapped up in by the material and clamp and take place the rotation together, the measuring bar after taking place to rotate no longer shelters from the detection mouth of barrier detection sensor, just can obtain the material at this moment and pile up the signal that is too high in the letter sorting dish, can stop the transport of material at this moment.
Preferably, the mounting block is connected with a mounting rod, and the rotating member is sleeved on the mounting rod and is rotationally connected with the mounting rod. The installation pole is fixed connection with the installation piece, and the rotating piece is annular, and the cover takes place to rotate on the installation pole with the installation pole as the pivot.
Preferably, the mounting rod is further fixedly connected with a first limiting block and a second limiting block on two sides of the rotating piece respectively. The first limiting block and the second limiting block are fixed on the mounting rod through the fastening piece, and the rotating piece is clamped between the first limiting block and the second limiting block so as to be limited on the mounting rod and can only rotate on the mounting rod without being separated from the mounting rod.
Preferably, the mounting rod penetrates through the mounting block, and the length of one side provided with the rotating piece is smaller than that of the other side. The detection mechanism can be fixed on the sorting machine through the mounting rod, so that the detection rod can deviate from the center of the sorting disc, and the detection rod can rotate along with the materials more easily without the center of the sorting disc because the materials in the sorting sheet spiral rise along the inner wall of the sorting disc, so that the stacking situation of the materials in the sorting disc is detected more accurately.
Preferably, the axis of the detection rod does not pass through the center of the rotating member. The detection rod is equivalent to the eccentric setting of rotating the piece, and the detection rod receives gravity to drive the rotation piece to rotate on the installation pole more easily and lets the axis of detection rod keep being parallel with the gravity direction.
Preferably, a through hole penetrating through the rotating member is formed in the radial direction of the rotating member, a mounting hole penetrating through the through hole is further formed in the rotating member, the detection rod is mounted in the through hole, and a fastener for locking the detection rod in the through hole is mounted in the mounting hole. The distance between the tail end of the detection rod and the bottom of the sorting disc can be changed by adjusting the installation position of the detection rod on the through hole, so that the detection of different stacking heights of materials is realized.
Preferably, the obstacle detection sensor is an infrared sensor.
Preferably, the mounting block is fixedly connected with a sensor bracket, a detection hole is formed in the sensor bracket, and the obstacle detection sensor is mounted on the detection hole. The obstacle detection sensor is fixed on the sensor bracket, so that the installation is firmer.
The utility model provides a sorting system, includes conveying mechanism and sorter, the sorter include the shell with install in the letter sorting dish in the shell, the top of shell is provided with the feeder hopper, conveying mechanism carries the material extremely drop behind the top of feeder hopper to thereby in the feeder hopper get into in the letter sorting dish, be equipped with foretell detection mechanism in the shell, installation piece fixed connection in on the shell, the end of measuring lever stretches into in the letter sorting dish. The conveying mechanism can be a conveying belt, the metal fittings are conveyed through the conveying belt as materials, the tail ends of the conveying belt drop to the feeding hopper from the conveying belt, the materials enter the sorting tray from the feeding hopper, after the materials in the sorting tray are piled up to a certain height, the detection rods are wrapped by the materials and rotate together, and after the detection rods are not detected by the obstacle detection sensor, the conveying of the conveying belt is stopped after the controller receives signals of the obstacle detection sensor.
Preferably, the mounting block is fixedly mounted on one side of the feeding hopper, and a baffle plate for covering the detection mechanism is arranged at the bottom of the feeding hopper. The detection mechanism can not influence the material and get into the letter sorting dish in from the feeder hopper, and the baffle can realize shielding protection effect to detection mechanism simultaneously, avoids the material to smash well detection mechanism and leads to its damage.
Compared with the prior art, the utility model has the beneficial effects that: the detection mechanism can be used for detecting the material condition in the sorting tray by judging the motion condition of the detection rod through the obstacle detection sensor at the moment, so that the situation that the material in the sorting tray is stacked in time and the material in the sorting tray is prevented from being excessively sorted due to the fact that the detection rod can be contacted with the material after the detection rod is stacked to a certain height.
Drawings
FIG. 1 is a schematic diagram of a detection mechanism for level detection of a classifier of the present utility model;
FIG. 2 is a perspective view of a detection mechanism for level detection of a classifier of the present utility model;
FIG. 3 is a schematic view of the structure of the rotating member of the present utility model;
FIG. 4 is a schematic diagram of a sorting system of the present utility model;
fig. 5 is a schematic view of the structure of the shielding plate of the present utility model.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. The positional relationship depicted in the drawings is for illustrative purposes only and is not to be construed as limiting the present patent.
The same or similar reference numbers in the drawings of embodiments of the utility model correspond to the same or similar components; in the description of the present utility model, it should be understood that, if there are orientations or positional relationships indicated by terms "upper", "lower", "left", "right", "long", "short", etc., based on the orientations or positional relationships shown in the drawings, this is merely for convenience in describing the present utility model and simplifying the description, and is not an indication or suggestion that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so that the terms describing the positional relationships in the drawings are merely for exemplary illustration and are not to be construed as limitations of the present patent, and that it is possible for those of ordinary skill in the art to understand the specific meaning of the terms described above according to specific circumstances.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The technical scheme of the utility model is further specifically described by the following specific embodiments with reference to the accompanying drawings:
example 1
1-2, an embodiment 1 of a detection mechanism for level detection of a classifier includes a mounting block 100, an obstacle detection sensor 200 connected to the mounting block 100; the device comprises a rotating piece 300 rotationally connected with a mounting block 100 and a detection rod 400 mounted on the rotating piece 300, wherein the detection rod 400 is driven by gravity to rotate the rotating piece 300 so that the axis of the detection rod 400 is parallel to the gravity direction; when the axis of the detection rod 400 is parallel to the gravity direction, the detection rod 400 shields the detection port of the obstacle detection sensor 200.
Specifically, the mounting block 100 is connected with a mounting rod 500, and the rotating member 300 is sleeved on the mounting rod 500 and is rotationally connected with the mounting rod 500. The installation rod 500 is fixedly connected with the installation block 100, and the rotating member 300 is annular and is sleeved on the installation rod 500 to rotate by taking the installation rod 500 as a rotating shaft. The mounting rod 500 penetrates the mounting block 100 and has a length of one side, on which the rotating member 300 is mounted, smaller than that of the other side. The detection mechanism can also be fixed on the sorting machine through the mounting rod 500, so that the detection rod 400 can deviate from the center of the sorting tray 800, and as the materials in the sorting sheets spirally rise along the inner wall of the sorting tray 800, the detection rod 400 can rotate along with the materials more easily without being in the center of the sorting tray 800, and the stacking situation of the materials in the sorting tray 800 can be detected more accurately.
The beneficial effects of this embodiment are: the detection mechanism can wrap up the detection rod 400 in the sorting tray 800 to rotate together through the detection rod 400 along with the accumulation of the materials to a certain height and the detection rod 400 can contact the materials, at this time, the motion condition of the detection rod 400 is judged through the obstacle detection sensor 200 to detect the material condition in the sorting tray 800, and the situation that the materials in the sorting tray 800 are accumulated and the situation that the materials in the sorting tray 800 are too much to sort is avoided can be timely known.
Example 2
1-2, an embodiment 2 of a detection mechanism for level detection of a classifier includes a mounting block 100, an obstacle detection sensor 200 connected to the mounting block 100; the device comprises a rotating piece 300 rotationally connected with a mounting block 100 and a detection rod 400 mounted on the rotating piece 300, wherein the detection rod 400 is driven by gravity to rotate the rotating piece 300 so that the axis of the detection rod 400 is parallel to the gravity direction; when the axis of the detection rod 400 is parallel to the gravity direction, the detection rod 400 shields the detection port of the obstacle detection sensor 200.
Specifically, the mounting block 100 is connected with a mounting rod 500, and the rotating member 300 is sleeved on the mounting rod 500 and is rotationally connected with the mounting rod 500. The installation rod 500 is fixedly connected with the installation block 100, and the rotating member 300 is annular and is sleeved on the installation rod 500 to rotate by taking the installation rod 500 as a rotating shaft. The mounting rod 500 penetrates the mounting block 100 and has a length of one side, on which the rotating member 300 is mounted, smaller than that of the other side. The detection mechanism can also be fixed on the sorting machine through the mounting rod 500, so that the detection rod 400 can deviate from the center of the sorting tray 800, and as the materials in the sorting sheets spirally rise along the inner wall of the sorting tray 800, the detection rod 400 can rotate along with the materials more easily without being in the center of the sorting tray 800, and the stacking situation of the materials in the sorting tray 800 can be detected more accurately.
The first limiting block 501 and the second limiting block 502 are further fixedly connected to two sides of the rotating member 300 on the mounting rod 500 respectively. The first stopper 501 and the second stopper 502 are fixed to the mounting lever 500 by the fastener 303, and the rotation member 300 is sandwiched between the first stopper 501 and the second stopper 502 so as to be restrained to the mounting lever 500, and can be rotated only on the mounting lever 500 without being separated from the mounting lever 500.
In this embodiment, as shown, the axis of the detection lever 400 does not pass through the center of the rotation member 300. In the present embodiment, a through hole 301 penetrating the rotor 300 is provided in the radial direction of the rotor 300, the rotor 300 is further provided with a mounting hole 302 penetrating the through hole 301, the detection lever 400 is mounted in the through hole 301, and the mounting hole 302 is provided with a fastener 303 for locking the detection lever 400 in the through hole 301. The axis of the detecting rod 400 does not pass through the center of the rotating member 300, which is equivalent to the eccentric arrangement of the rotating member 300, and the detecting rod 400 can more easily drive the rotating member 300 to rotate on the mounting rod 500 when receiving gravity, and the axis of the detecting rod 400 is kept parallel to the gravity direction. By adjusting the mounting position of the detecting rod 400 on the through hole 301, the distance between the tail end of the detecting rod 400 and the bottom of the sorting tray 800 can be changed, so that detection of different stacking heights of materials can be realized.
Further, a sensor bracket 101 is fixedly connected to the mounting block 100, a detection hole 1011 is provided in the sensor bracket 101, and the obstacle detection sensor 200 is mounted on the detection hole 1011. The obstacle detecting sensor 200 is fixed to the sensor bracket 101, and the installation is more secure. The obstacle detection sensor 200 is an infrared sensor.
The working principle or workflow of the present embodiment: the mounting block 100 is fixed on the sorting machine, the tail end of the detecting rod 400 extends into the sorting tray 800 and is at a certain distance from the bottom of the sorting tray 800, when the accumulated height of materials in the sorting tray 800 exceeds the certain distance, the materials can contact the detecting rod 400, and as the materials in the sorting tray 800 rotate along with the vibration of the sorting tray 800 in the whole direction, the detecting rod 400 is communicated with the rotating piece 300 and is wrapped by the materials to rotate together, the detecting rod 400 after rotation does not shade the detecting opening of the obstacle detecting sensor 200, at the moment, the signals that the materials are accumulated too high in the sorting tray 800 can be obtained, and at the moment, the conveying of the materials can be stopped.
Compared with embodiment 1, the beneficial effects of this embodiment are: the rotation of the detecting rod 400 and the rotating member 300 is smoother, the detecting rod 400 can better maintain a vertically downward state, and the distance from the bottom of the sorting tray 800 can be adjusted to realize the detection of different stacking heights of materials.
Example 3
Referring to fig. 4, an embodiment of a sorting system is shown, including a conveying mechanism 600 and a sorting machine, where the sorting machine includes a housing 700 and a sorting tray 800 installed in the housing 700, a feed hopper 701 is disposed at the top of the housing 700, the conveying mechanism 600 conveys materials to the upper side of the feed hopper 701, and then drops into the feed hopper 701 to enter the sorting tray 800, the housing 700 is equipped with the detecting mechanism of the above embodiment 1 or 2, the mounting block 100 is fixedly connected to the housing 700, and the end of the detecting rod 400 extends into the sorting tray 800. The conveying mechanism 600 may be a conveying belt, the metal fittings are conveyed as materials through the conveying belt, and fall to the feeding hopper 701 from the conveying belt at the tail end of the conveying belt, enter the sorting tray 800 from the feeding hopper 701, after the materials in the sorting tray 800 are piled up to a certain height, the detecting rods 400 are wrapped by the materials and rotate together, and after the detecting rods 400 are not detected by the obstacle detecting sensor 200, the controller receives signals of the obstacle detecting sensor 200 to stop conveying of the conveying belt.
Preferably, as shown in fig. 5, the mounting block 100 is fixedly mounted on one side of the feed hopper 701, and a baffle 7011 for covering the detection mechanism is provided at the bottom of the feed hopper 701. The detection mechanism can not influence the material and get into sorting dish 800 in from feeder hopper 701, and baffle 7011 can realize shielding protection effect to detection mechanism simultaneously, avoids the material to smash in detection mechanism and leads to its damage. In this embodiment, the mounting block 100 is connected to the housing 700 by a mounting bar 500 with the detection mechanism on one side of the feed hopper 701.
It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.
Claims (10)
1. A detection mechanism for detecting the material level of a separator, which is characterized by comprising a mounting block (100) and an obstacle detection sensor (200) connected with the mounting block (100); the device comprises a rotating piece (300) rotationally connected with the mounting block (100) and a detection rod (400) mounted on the rotating piece (300), wherein the detection rod (400) drives the rotating piece (300) to rotate under the action of gravity so that the axis of the detection rod (400) is parallel to the gravity direction; when the axis of the detection rod (400) is parallel to the gravity direction, the detection rod (400) shields the detection port of the obstacle detection sensor (200).
2. The detection mechanism for detecting the material level of the sorting machine according to claim 1, wherein the mounting block (100) is connected with a mounting rod (500), and the rotating member (300) is sleeved on the mounting rod (500) and is in rotating connection with the mounting rod (500).
3. The detection mechanism for detecting the material level of the sorting machine according to claim 2, wherein a first limiting block (501) and a second limiting block (502) are fixedly connected to two sides of the rotating member (300) on the mounting rod (500) respectively.
4. A detection mechanism for level detection of a separator according to claim 3, characterized in that the mounting rod (500) extends through the mounting block (100) and is provided with the rotating member (300) with a length which is smaller on one side than on the other side.
5. A detection mechanism for level detection of a separator according to claim 2, characterized in that the axis of the detection rod (400) does not pass through the centre of the rotating member (300).
6. The detection mechanism for detecting the material level of a sorting machine according to claim 5, wherein a through hole (301) penetrating through the rotating member (300) is provided in the radial direction of the rotating member (300), the rotating member (300) is further provided with a mounting hole (302) penetrating through the through hole (301), the detection rod (400) is mounted in the through hole (301), and the mounting hole (302) is provided with a fastener (303) for locking the detection rod (400) in the through hole (301).
7. The detection mechanism for level detection of a classifier according to claim 1, wherein the obstacle detection sensor (200) is an infrared sensor.
8. The detection mechanism for detecting the material level of the separator according to claim 1, wherein a sensor bracket (101) is fixedly connected to the mounting block (100), a detection hole (1011) is formed in the sensor bracket (101), and the obstacle detection sensor (200) is mounted on the detection hole (1011).
9. The utility model provides a sorting system, includes conveying mechanism (600) and sorter, the sorter include shell (700) with install in sorting dish (800) in shell (700), the top of shell (700) is provided with feeder hopper (701), conveying mechanism (600) with behind the top of feeder hopper (701) drop to thereby get into in feeder hopper (701) sorting dish (800), characterized in that, in-house in shell (700) the detection mechanism of any one of claims 1-8, install piece (100) fixed connection in on shell (700), the end of measuring rod (400) stretches into in sorting dish (800).
10. A sorting system according to claim 9, characterized in that the mounting block (100) is fixedly mounted on one side of the feed hopper (701), the bottom of the feed hopper (701) being provided with a baffle (7011) for covering the detection mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320078582.XU CN219273734U (en) | 2023-01-10 | 2023-01-10 | Detection mechanism for detecting material level of separator and separation system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320078582.XU CN219273734U (en) | 2023-01-10 | 2023-01-10 | Detection mechanism for detecting material level of separator and separation system thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219273734U true CN219273734U (en) | 2023-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320078582.XU Active CN219273734U (en) | 2023-01-10 | 2023-01-10 | Detection mechanism for detecting material level of separator and separation system thereof |
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| Country | Link |
|---|---|
| CN (1) | CN219273734U (en) |
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2023
- 2023-01-10 CN CN202320078582.XU patent/CN219273734U/en active Active
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