CN219266553U

CN219266553U - Automobile fastening buckle detects frock

Info

Publication number: CN219266553U
Application number: CN202223408700.3U
Authority: CN
Inventors: 彭兴家; 刘奇鑫; 许芸玲
Original assignee: Sichuan Chengfei Integrated Jiwen Auto Parts Co ltd
Current assignee: Sichuan Chengfei Integrated Jiwen Auto Parts Co ltd
Priority date: 2022-12-20
Filing date: 2022-12-20
Publication date: 2023-06-27
Anticipated expiration: 2032-12-20

Abstract

The utility model discloses an automobile fastening buckle detection tool, which belongs to the field of automobile part processing, and comprises a tool frame, wherein an electric control cabinet (5) is arranged at the lower part of the tool frame, a profile support assembly (13) is arranged above the electric control cabinet (5), a movable clamp (7) and a cylinder (8) are arranged on the profile support assembly (13), a buckle installation position (6) is arranged on one side of the profile support assembly (13), a mechanical contact induction module (4) and a photoelectric sensor module (12) are respectively arranged, an indicator lamp (1) and a self-checking indicator board (2) are also arranged at the upper part of the tool frame, and an operation button (3) is arranged on the electric control cabinet (5); the utility model can improve the success rate of buckle installation through the color of the indicator lamp, can clamp workpieces with different thicknesses, has high clamping precision, is convenient for manual installation, prevents reverse installation, and obviously improves the detection efficiency.

Description

Automobile fastening buckle detects frock

Technical Field

The utility model relates to the field of automobile part machining, in particular to an automobile fastening buckle detection tool.

Background

In the field of automobile parts processing, plastic buckles are used as connecting and fixing parts for automobile installation and fixing, and are widely used in the connection and installation of automobile bodies, inner and outer decorations, chassis, engines and electronic appliances.

For these plastic buckles, it is generally necessary to check whether the fastening buckle is not installed or not, and whether the installation is correct, because once the fastening buckle is not installed, the firmness of the plastic assembly is directly affected, and the stability, noise and the like of the whole automobile are indirectly affected; thus, the self-contained automotive industry requires an integral fastening buckle for the plastic assembly.

The existing detection is generally carried out by adopting a manual visual inspection mode, and a worker always inspects the fastening buckle number of each plastic assembly in a visual inspection mode when facing thousands of automobile plastic assemblies every day, so that the detection is monotonous and boring without technical performance and is easy to visually fatigue; in addition, the detection worker has the responsibility and responsibility difference, the conditions of missing detection, false detection and the like are unavoidable, and the detection efficiency is lower.

Disclosure of Invention

The utility model aims to provide an automobile fastening buckle detection tool for solving the problems.

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides an automobile fastening buckle detects frock, includes the frock frame, frock frame lower part is provided with the electrical control cabinet top is provided with profile supporting component install on the profile supporting component and remove anchor clamps, cylinder and push rod, it removes through the cylinder drive to remove anchor clamps, one side of profile supporting component is provided with buckle mounted position the below both sides of push rod still are provided with mechanical contact induction module and photoelectric sensor module respectively frock frame upper portion still is provided with pilot lamp and self-checking sign electrical control cabinet is last to set up operating button, pilot lamp, self-checking sign, operating button, mechanical contact induction module and photoelectric sensor module all are connected with the electrical control cabinet electricity.

As a preferable technical scheme: the push rod is selected from one of a hydraulic rod, a pneumatic rod, an electric push rod and a screw lifting mechanism.

As a further preferred technical scheme: the tool frame is provided with an air cylinder and a pneumatic connector communicated with the air cylinder.

As a further preferred technical scheme: the number of the pneumatic connectors is two.

As a preferable technical scheme: the bottom of the tool frame is also provided with a pulley. The pulley can rotate and slide, so that the buckle is convenient to install manually and operation is convenient.

As a preferable technical scheme: the mechanical contact sensing module and the photoelectric sensor module both adopt optical fiber sensors.

Preferably, the detection device of the utility model marks after detection, and when the product is detected to be green, a circle is pressed out by the punch flattening area to represent the finished state of the product.

According to the utility model, the sensor signals are displayed through the indicator lights, green light is emitted when all buckles are installed without errors, and otherwise, red light is emitted; specifically, the two laser beams of the laser detection modes of the mechanical contact sensing module and the photoelectric sensor module are all shielded, and the indicator light is lightened to be green after the sensor detects the position, namely, the installation is correct.

Compared with the prior art, the utility model has the advantages that:

(1) The success rate of buckle installation can be improved through the color of the indicator lamp;

(2) The utility model can clamp workpieces with different thicknesses, has the characteristics of high clamping precision, convenient manual installation and capability of preventing reverse installation and has an error proofing function;

(3) The detection device can clamp workpieces with different shapes and thicknesses without changing the base and the clamping strip, so that the reverse buckling is avoided, and the detection efficiency is obviously improved.

Drawings

FIG. 1 is a front view of embodiment 1 of the present utility model;

FIG. 2 is a view of the upper portion of the tooling frame of FIG. 1;

fig. 3 is a flowchart of buckle detection according to an embodiment.

In the figure: 1. an indicator light; 2. self-checking indication board; 3. operating a button; 4. a mechanical contact sensing module; 5. an electrical control cabinet; 6. the buckle installation position; 7. moving the clamp; 8. a cylinder; 9. a pulley; 10. a push rod; 11. a pneumatic connector; 12. a photo-sensor module; 13. a profile support assembly.

Detailed Description

The utility model will be further described with reference to the accompanying drawings.

Example 1:

referring to fig. 1 and 2, an automobile fastening buckle detection tool comprises a tool frame, wherein an electrical control cabinet 5 is arranged at the lower part of the tool frame, a profile support assembly 13 is arranged above the electrical control cabinet 5, a movable clamp 7, an air cylinder 8 and a push rod 10 are installed on the profile support assembly 13, the movable clamp 7 is driven to move through the air cylinder 8, a buckle installation position 6 is arranged on one side of the profile support assembly 13, a mechanical contact induction module 4 and a photoelectric sensor module 12 are respectively arranged on two sides below the push rod 10, an indicator lamp 1 and a self-checking indicator board 2 are further arranged at the upper part of the tool frame, an operation button 3 is arranged on the electrical control cabinet 5, and the indicator lamp 1, the self-checking indicator board 2, the operation button 3, the mechanical contact induction module 4 and the photoelectric sensor module 12 are all electrically connected with the electrical control cabinet 5;

in this embodiment, the push rod 10 is a pneumatic rod, and the tool frame is provided with an air cylinder 8 and two pneumatic connectors 11 communicated with the air cylinder 8, wherein the number of the pneumatic connectors 11 is two; the bottom of the tool frame is also provided with a pulley 9;

in this embodiment, the profile support component 13 has a reference surface for positioning a workpiece, the shape of the movable clamp 7 is not limited, the workpiece positioning and pressing reference surfaces can be inclined surfaces, planes or vertical surfaces, corresponding designs are performed according to workpiece positioning points, the movable clamp 7 is driven to be close to the profile support component 13 by lifting of the air cylinder 8 to clamp the workpiece, the movable clamp 7 can be driven to be lifted and lowered directly by the air cylinder 8 to clamp the workpiece, and the movable clamp 7 can be pulled by the air cylinder 8 to rotate to clamp the workpiece, so that the technical problems that the existing clamping and buckling process is mostly performed manually, the automation degree is low, the installation speed is low, and the machining efficiency is reduced are solved;

in this embodiment, the mechanical contact sensing module 4 and the photoelectric sensor module 12 are PRS3Y10 reflective modules of the boyijing, and the laser emitted by the reflective modules can pass through a hole preset for positioning on a plate-shaped workpiece, so that the workpiece clamping position can be quickly and accurately fixed, and the technical problems that the workpiece position is deviated due to manual clamping, the clamping position is inaccurate, the accuracy of the workpiece mounting position cannot be guaranteed, and the qualification rate of the integrated workpiece product is low can be solved;

referring to fig. 3, the process of detecting the buckle portion in this embodiment is as follows: firstly, placing a buckle at a buckle installation position 6, if a first optical fiber sensor of a mechanical contact sensing module 4 detects the buckle, driving a push rod 10 to push the buckle, and if the first optical fiber sensor of the mechanical contact sensing module 4 does not detect the buckle, triggering a rising edge of a second optical fiber sensor of a photoelectric sensor module 12 to detect an object, enabling the push rod 10 to extend out of the sensor to detect the position, then enabling the second optical fiber sensor of the photoelectric sensor module 12 to not detect the buckle, retracting the push rod 10, enabling the push rod 10 to retract to detect the position, and returning to an initial position to wait for a next execution program; if the sensor detects abnormality, the alarm buzzer sounds and the yellow indicator lights, and when the reset button is pressed down, the alarm is stopped, the yellow indicator lights go out, the initial position is returned, and the next program execution is waited. Therefore, the working efficiency of workpiece processing can be improved.

In addition, the movable clamp 7, the air cylinder 8, the push rod 10 and the pneumatic connector 11 of the embodiment can also be designed to be foolproof according to different thicknesses of products loaded in the buckle, and the pneumatic connector 11 inputs air to the air cylinder 8 through the fixed air hose to control the movement of the air cylinder 8, so that the effect of clamping the die is achieved, and the quality and the yield of the installation buckle are improved.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.

Claims

1. Automobile fastening buckle detects frock, its characterized in that: including the frock frame, frock frame lower part is provided with electrical control cabinet (5) top is provided with profile supporting component (13) install on profile supporting component (13) and remove anchor clamps (7), cylinder (8) and push rod (10), remove anchor clamps (7) and remove through cylinder (8) drive, one side of profile supporting component (13) is provided with buckle mounted position (6) the below both sides of push rod (10) still are provided with mechanical contact induction module (4) and photoelectric sensor module (12) respectively frock frame upper portion still is provided with pilot lamp (1) and self-checking sign (2) set up operating button (3) on electrical control cabinet (5), pilot lamp (1), self-checking sign (2), operating button (3), mechanical contact induction module (4) and photoelectric sensor module (12) all are connected with electrical control cabinet (5) electricity.

2. The automobile fastening buckle detection tool according to claim 1, wherein: the push rod (10) is selected from one of a hydraulic rod, a pneumatic rod, an electric push rod and a screw lifting mechanism.

3. The automobile fastening buckle detection tool according to claim 2, wherein: the tool frame is provided with an air cylinder (8) and a pneumatic connector (11) communicated with the air cylinder.

4. The automobile fastening buckle detection tool according to claim 3, wherein: the number of the pneumatic connectors (11) is two.

5. The automobile fastening buckle detection tool according to claim 1, wherein: the fixture comprises a fixture frame, and a pulley (9) is arranged at the bottom of the fixture frame.

6. The automobile fastening buckle detection tool according to claim 1, wherein: the mechanical contact sensing module (4) and the photoelectric sensor module (12) are both optical fiber sensors.