CN219259180U

CN219259180U - Conveyor for detecting abrasion

Info

Publication number: CN219259180U
Application number: CN202320204528.5U
Authority: CN
Inventors: 张启东; 何建霞; 夏焱
Original assignee: Zhejiang Ruidu New Material Technology Co ltd
Current assignee: Zhejiang Ruidu New Material Technology Co ltd
Priority date: 2023-02-13
Filing date: 2023-02-13
Publication date: 2023-06-27
Anticipated expiration: 2033-02-13

Abstract

The application discloses a conveyer for detecting wearing and tearing, including riser, slot hole, mounting panel, camera, pull roll, electric putter, first bearing, tensioning roller, second bearing, compression roller, sleeve pipe, screw rod, first gear, first motor, second gear, unreeling roller and second motor. This application has adopted the conveyer that is used for detecting wearing and tearing, has solved the inconvenient problem of diamond wire detection, realizes the transport of diamond wire detection in-process through the traction roller to carry out diamond wire surface abrasion degree detection through the camera, can confirm the wearing and tearing degree of diamond wire according to the picture that the camera catches, this application can guarantee the stability of diamond wire and carry through the compression roller, and can adjust the rate of tension of diamond wire through setting up the tensioning roller, when guaranteeing that the diamond wire is carried steadily, avoid causing wearing and tearing problem to the roller of conveyer, improve the practicality of conveyer.

Description

Conveyor for detecting abrasion

Technical Field

The application relates to the technical field of conveyor applications, in particular to a conveyor for detecting wear.

Background

Diamond wire is also called diamond cutting wire or diamond wire, many hard materials in industry are cut by cutting steel wires or higher quality gold steel wires, such as polycrystalline silicon slices, monocrystalline silicon and crystal bars in the photovoltaic field, the materials of the diamond wires are very important, in the use process, excessive broken wires, poor product quality and the like are related to the materials of the steel wires, the main silicon wafer cutting wire used in the photovoltaic field is an ultra-fine cutting steel wire with the diameter of about 120um, the raw materials adopt high carbon steel, the materials are different in 80C,86C and 90C, the diamond cutting wire is regarded as a name, diamond is related to diamond, and the diamond cutting wire is made by embedding tiny particles of diamond on the cutting steel wire.

The diamond wire is made by using the steel wire as a matrix and adhering diamond abrasive particles through metal bond, the cutting effect of the diamond wire depends on the adhesion degree of the diamond abrasive particles, the surface of the diamond wire is required to be detected after the diamond wire is used, the uniform conveying of the diamond wire is difficult to realize during the detection of the diamond wire, and the production efficiency is reduced. Therefore, a conveyor for detecting wear has been proposed in view of the above problems.

Disclosure of Invention

In this embodiment, a conveyor for detecting wear is provided to solve the problem of inconvenient detection of diamond wires in the prior art.

According to one aspect of the present application, there is provided a conveyor for detecting wear, comprising a riser, a pull roll, a tension roll, and a compression roll;

the novel roller type roller is characterized in that a long hole is formed in the surface of the vertical plate, the inside of the long hole is respectively connected with a first bearing and a second bearing in a sliding mode, the first bearing is rotationally connected with the end part of the tensioning roller, the second bearing is rotationally connected with the end part of the compression roller, the vertical plate is rotationally connected with the traction roller and the unreeling roller respectively, the surfaces of the traction roller, the tensioning roller and the compression roller are all contacted with a diamond wire, the inside of the long hole is fixedly connected with an electric push rod, the telescopic end of the electric push rod is fixedly connected with the first bearing, the bottom of the second bearing is fixedly connected with a sleeve, the inside of the sleeve is in threaded connection with a screw rod, a first gear is fixedly installed at the bottom of the screw rod, and the screw rod is rotationally connected with the inside of the long hole.

Further, the number of the vertical plates is two, the two vertical plates are fixedly connected with two ends of the mounting plate respectively, cameras for detecting the surface of the diamond wire are fixedly connected to the middle of the mounting plate, and the cameras are located on two sides of the diamond wire respectively.

Further, two long holes are formed in the surface of the vertical plate, one long hole is internally provided with an electric push rod, and the other long hole is internally provided with a sleeve.

Further, a plurality of traction rollers are arranged between the vertical plates, the traction rollers are respectively located on the upper side and the lower side of the vertical plates, and one traction roller is correspondingly arranged above the compression roller.

Further, the bottom of the vertical plate is fixedly provided with a first motor, the output end of the first motor is fixedly connected with a second gear, and the second gear is meshed with the first gear.

Further, the side wall of the vertical plate is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with the traction roller.

Through this above-mentioned embodiment of application, adopted the conveyer that is used for detecting wearing and tearing, solved the inconvenient problem of diamond wire detection, realize the transport of diamond wire detection in-process through the traction roller, and carry out diamond wire surface abrasion degree detection through the camera, can confirm the wearing and tearing degree of diamond wire according to the picture that the camera catches, can guarantee the stable transport of diamond wire through the compression roller, and can adjust the rate of tension of diamond wire through setting up the tensioning roller, when guaranteeing that the diamond wire is stable to be carried, avoid causing wearing and tearing problem to the roller of conveyer, improve the practicality of conveyer.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic perspective view of an embodiment of the present application;

FIG. 2 is a schematic front view of an embodiment of the present application;

fig. 3 is a schematic side view of an embodiment of the present application.

In the figure: 1. the device comprises a vertical plate, 2, a long hole, 3, a mounting plate, 4, a camera, 5, a traction roller, 6, an electric push rod, 7, a first bearing, 8, a tensioning roller, 9, a second bearing, 10, a press roller, 11, a sleeve, 12, a screw, 13, a first gear, 14, a first motor, 15, a second gear, 16, an unreeling roller, 17 and a second motor.

Detailed Description

In order to make the present application solution better understood by those skilled in the art, the following description will be made in detail and with reference to the accompanying drawings in the embodiments of the present application, it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, shall fall within the scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate in order to describe the embodiments of the present application described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In the present application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate an azimuth or a positional relationship based on that shown in the drawings. These terms are used primarily to better describe the present application and its embodiments and are not intended to limit the indicated device, element or component to a particular orientation or to be constructed and operated in a particular orientation.

Also, some of the terms described above may be used to indicate other meanings in addition to orientation or positional relationships, for example, the term "upper" may also be used to indicate some sort of attachment or connection in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "configured," "provided," "connected," "coupled," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; may be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements, or components. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.

It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other. The present application will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.

Referring to fig. 1 to 3, a conveyor for detecting wear includes a vertical plate 1, a traction roller 5, a tension roller 8, and a compression roller 10;

the surface of the vertical plate 1 is provided with a long hole 2, the inside of the long hole 2 is respectively in sliding connection with a first bearing 7 and a second bearing 9, the first bearing 7 is in rotating connection with the end part of the tensioning roller 8, the second bearing 9 is in rotating connection with the end part of the pressing roller 10, the vertical plate 1 is respectively in rotating connection with the traction roller 5 and the unreeling roller 16, the surfaces of the traction roller 5, the tensioning roller 8 and the pressing roller 10 are in contact with diamond wires, the inside of the long hole 2 is fixedly connected with the electric push rod 6, the telescopic end of the electric push rod 6 is fixedly connected with the first bearing 7, the bottom of the second bearing 9 is fixedly connected with the sleeve 11, the inside of the sleeve 11 is in threaded connection with the screw 12, a first gear 13 is fixedly arranged at the bottom of the screw 12, and the screw 12 is in rotating connection with the inside of the long hole 2.

The number of the vertical plates 1 is two, the two vertical plates 1 are fixedly connected with two ends of the mounting plate 3 respectively, the middle part of the mounting plate 3 is fixedly connected with cameras 4 for detecting the surface of the diamond wire, and the cameras 4 are respectively positioned on two sides of the diamond wire and used for detecting the abrasion degree of the surface of the diamond wire; the vertical plate 1 is provided with two long holes 2 on the surface, wherein one long hole 2 is internally provided with an electric push rod 6, and the other long hole 2 is internally provided with a sleeve 11 for vertical movement of the sleeve 11; a plurality of traction rollers 5 are arranged between the vertical plates 1, the traction rollers 5 are respectively positioned on the upper side and the lower side of the vertical plates 1, and one traction roller 5 is correspondingly arranged above the compression roller 10 and is used for adjusting the compression force of diamond wires; the bottom of the vertical plate 1 is fixedly provided with a first motor 14, the output end of the first motor 14 is fixedly connected with a second gear 15, and the second gear 15 is meshed with the first gear 13 and is used for driving the screw 12 to rotate; the side wall of the vertical plate 1 is fixedly connected with a second motor 17, and the output end of the second motor 17 is fixedly connected with the traction roller 5 and used for rotating the traction roller 5.

This application when using, the electrical components that appear in this application all external intercommunication power and control switch when using, twine the diamond wire at traction roller 5 surface, drive traction roller 5 through second motor 17 and rotate, realize the transport of diamond wire, and carry out the detection of diamond wire through fixing the camera 4 on mounting panel 3, when driving second gear 15 through first motor 14 and rotate, drive first gear 13 and screw rod 12 at riser 1 inside rotation, and then promote sleeve pipe 11 and second bearing 9 and remove at slot hole 2 inside, adjust the contact pressure with traction roller 5 when making second bearing 9 drive compression roller 10 remove, can adjust according to the rate of tension when carrying, simultaneously drive the position of first bearing 7 at slot hole 2 inside removal through electric putter 6, adjust the position of tensioning roller 8, realize the supplementary regulation of rate of tension when the diamond wire is carried between unreeling roller 16 and compression roller 10, guarantee the steady transport of diamond wire.

The beneficial point of the application lies in:

1. the conveyor for detecting abrasion is adopted, the problem of inconvenience in diamond wire detection is solved, the conveying in the diamond wire detection process is realized through the traction roller, the abrasion degree of the surface of the diamond wire is detected through the camera, and the abrasion degree of the diamond wire can be determined according to the picture captured by the camera;

2. the diamond wire can be guaranteed to carry through the compression roller to this application to can adjust the rate of tension of diamond wire through setting up the tensioning roller, guarantee that the diamond wire is carried steadily, avoid causing wearing and tearing problem to the roller of conveyer, improve the practicality of conveyer.

The related circuits, electronic components and modules are all in the prior art, and can be completely implemented by those skilled in the art, and needless to say, the protection of the present application does not relate to improvements of software and methods.

The foregoing description is only of the preferred embodiments of the present application and is not intended to limit the same, but rather, various modifications and variations may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A conveyor for detecting wear, characterized by: comprises a vertical plate (1), a traction roller (5), a tension roller (8) and a compression roller (10);

the novel roller type roller is characterized in that a long hole (2) is formed in the surface of the vertical plate (1), the inside of the long hole (2) is respectively connected with a first bearing (7) and a second bearing (9) in a sliding mode, the first bearing (7) is rotationally connected with the end portion of the tensioning roller (8), the second bearing (9) is rotationally connected with the end portion of the pressing roller (10), the vertical plate (1) is respectively rotationally connected with the traction roller (5) and the unreeling roller (16), the surfaces of the traction roller (5), the tensioning roller (8) and the pressing roller (10) are in contact with diamond wires, the inside of the long hole (2) is fixedly connected with the electric push rod (6), the telescopic end of the electric push rod (6) is fixedly connected with the first bearing (7), the bottom of the second bearing (9) is fixedly connected with the sleeve (11), the inside of the sleeve (11) is in threaded connection with the screw (12), the bottom of the screw (12) is fixedly provided with the first gear (13), and the screw (12) is rotationally connected with the inside of the long hole (2).

2. A conveyor for detecting wear as in claim 1 wherein: the number of the vertical plates (1) is two, the two vertical plates (1) are fixedly connected with two ends of the mounting plate (3) respectively, the middle part of the mounting plate (3) is fixedly connected with the cameras (4) for detecting the surface of the diamond wire, and the cameras (4) are located on two sides of the diamond wire respectively.

3. A conveyor for detecting wear as in claim 1 wherein: the electric lifting device is characterized in that two long holes (2) are formed in the surface of the vertical plate (1), an electric push rod (6) is arranged in one long hole (2), and a sleeve (11) is arranged in the other long hole (2).

4. A conveyor for detecting wear as in claim 1 wherein: a plurality of traction rollers (5) are arranged between the vertical plates (1), the traction rollers (5) are respectively arranged on the upper side and the lower side of the vertical plates (Yu Liban) (1), and one traction roller (5) is correspondingly arranged above the compression roller (10).

5. A conveyor for detecting wear as in claim 1 wherein: the bottom of the vertical plate (1) is fixedly provided with a first motor (14), the output end of the first motor (14) is fixedly connected with a second gear (15), and the second gear (15) is meshed with the first gear (13).

6. A conveyor for detecting wear as in claim 1 wherein: the side wall of the vertical plate (1) is fixedly connected with a second motor (17), and the output end of the second motor (17) is fixedly connected with the traction roller (5).