CN219256223U

CN219256223U - Calender for processing automobile instrument panel softened skin material

Info

Publication number: CN219256223U
Application number: CN202223371582.3U
Authority: CN
Inventors: 章懿德
Original assignee: Changzhou Wujin Runfeng Plastic Products Co ltd
Current assignee: Changzhou Wujin Runfeng Plastic Products Co ltd
Priority date: 2022-12-15
Filing date: 2022-12-15
Publication date: 2023-06-27
Anticipated expiration: 2032-12-15

Abstract

The utility model provides a calender for processing a softened skin material of an automobile instrument panel, which comprises a machine body, an electric push cylinder, an auxiliary press roller and a movable assembly, wherein the electric push cylinder is arranged on the machine body; the machine body is internally provided with a main press roller in a rotating way, the machine body is fixedly provided with a motor, an output shaft of the motor is fixedly connected with a connecting shaft of the main press roller, the connecting shaft of the main press roller is fixedly provided with a first main gear, an electric push cylinder is arranged at the upper end of the machine body, an output shaft of the electric push cylinder is fixedly provided with a fixed plate, an auxiliary press roller is rotatably arranged between the fixed plates, the outer wall of the fixed plate is rotatably provided with a first auxiliary gear, the auxiliary press roller is fixedly connected with a second auxiliary gear, the first auxiliary gear is meshed with the second auxiliary gear, the first auxiliary gear is fixedly provided with a second main gear, and a movable assembly is respectively matched with the first main gear and the second main gear.

Description

Calender for processing automobile instrument panel softened skin material

Technical Field

The utility model relates to the technical field of automobile instrument panel softened skin processing, in particular to a calender for processing automobile instrument panel softened skin materials.

Background

With the high development of the automobile industry in China, the living standard of people is continuously improved, both an automobile host factory and an automobile consumer pay more and more attention to the aesthetic property of an automobile, particularly the requirement on the aesthetic property of an automobile interior is higher and higher, and as a main component part in the automobile interior, the aesthetic property of a softened surface of an instrument panel needs to reach a new height, so that the surface forming technology of the instrument panel is more and more valued, the traditional calender is provided with a worm gear transmission device on a press roller, and the worm gear transmission device is driven by a hand wheel, so that the height of the press roller is regulated by using the worm gear transmission device through rotating the hand wheel, and the calender is suitable for the calendaring of softened surfaces with different thicknesses.

For example, the application number is: 202120389992.7, including frame, calendering platform, first compression roller, second compression roller, third compression roller, fourth compression roller and feeding platform, the bolt fastening has two fixed casees between the frame, the both ends of second compression roller, third compression roller and fourth compression roller all extend into the fixed casees that correspond; the two ends of the first press roller are inserted and arranged between the two fixed plates, the adjusting plates are welded above the fixed plates, and the electric pushing cylinders are arranged above the adjusting plates; the second press roller is arranged right below the first press roller, and one end of the second press roller is sleeved with a first belt; and a calendaring platform is fixed between the two fixed boxes through bolts. According to the utility model, the electric push cylinder is controlled to do stretching movement to push the first press roller to do position adjustment, so that the adjustment function of the distance between the first press roller and the second press roller is achieved.

Aiming at the related art, the inventor considers that the material is rolled through the upper pressing roller and the lower pressing roller, but the pressing rollers are driven by different motors respectively, so that the power consumption of equipment is increased, simultaneously, the two pressing rollers are inconvenient to adjust to the completely consistent rotating speed, and if the rotating speeds of the pressing rollers are different, the material is rolled and wrinkled easily to influence the qualification rate of the product, therefore, the calender for processing the softened skin material of the automobile instrument panel is provided.

Disclosure of Invention

In order to achieve the above purpose, the utility model provides a calender for processing a softened skin material of an automobile instrument panel, which comprises a machine body, an electric push cylinder, an auxiliary press roller and a movable assembly; the utility model discloses a motor, including main compression roller, motor, auxiliary compression roller, movable component, fixed plate, auxiliary compression roller, motor output shaft, main compression roller's connecting axle fixed connection, main compression roller's connecting axle fixed mounting has first main gear, electronic jar of pushing is installed the organism upper end, electronic jar output shaft fixed mounting has the fixed plate, the auxiliary compression roller is rotated and is installed between the fixed plate, the fixed plate outer wall is rotated and is installed first pinion, auxiliary compression roller fixedly connected with second pinion, first pinion with second pinion meshing, first pinion fixed mounting has the second main gear, movable component respectively with first main gear with second main gear cooperation.

Preferably, the movable assembly comprises a movable rod, a toothed belt and a tension spring, wherein the movable rod is movably arranged in the machine body, the movable rod is rotationally connected with a third main gear, the toothed belt is respectively meshed with the first main gear, the second main gear and the third main gear, and two ends of the tension spring are respectively fixedly connected with the movable rod and the machine body.

Preferably, the first main gear and the second main gear have the same diameter, and the first auxiliary gear and the second auxiliary gear have the same diameter.

The rotation speed of the main compression roller and the auxiliary compression roller is guaranteed to be consistent through the design.

Preferably, the movable rod is symmetrically provided with a sliding block, a sliding groove is arranged in the machine body, and the sliding block is movably connected with the sliding groove.

Preferably, the movable rod is symmetrically provided with a plurality of balls, and the balls are in contact with the inner wall of the chute.

Preferably, a feeding platform is fixedly arranged in the machine body, and the upper surface of the feeding platform and the upper surface of the main pressing roller are positioned on the same horizontal plane.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, the main press roller is driven to rotate anticlockwise through the motor, and the first auxiliary gear is driven to rotate through the cooperation of the first main gear and the second main gear, so that the second auxiliary gear is driven to rotate anticlockwise, the auxiliary press roller is driven to rotate clockwise, the rolling processing of the instrument panel skin material is facilitated, the power consumption of equipment is low, and meanwhile, the transmission of the second main gear is not influenced after the position of the movable auxiliary press roller is adjusted by the electric push cylinder through the cooperation of the movable assembly and the first main gear and the second main gear.

Drawings

FIG. 1 is a schematic diagram of a machine body structure of the present utility model;

FIG. 2 is a partial schematic view of a mounting plate structure according to the present utility model;

FIG. 3 is a schematic top view in cross section of the movable assembly structure of the present utility model;

fig. 4 is a schematic view of the movable rod structure of the present utility model.

In the figure: 1. a body; 11. a main press roller; 111. a first main gear; 12. a chute; 13. a motor; 14. a feeding platform; 2. an electric pushing cylinder; 21. a fixing plate; 211. a first pinion gear; 212. a second main gear; 3. an auxiliary press roller; 31. a second pinion; 4. a movable assembly; 41. a movable rod; 411. a third main gear; 412. a slide block; 413. a ball; 42. toothed belts; 43. and a tension spring.

Detailed Description

In order that the utility model may be more fully understood, a more particular description of the utility model will be rendered by reference to the appended drawings, in which several embodiments of the utility model are illustrated, but which may be embodied in different forms and are not limited to the embodiments described herein, which are, on the contrary, provided to provide a more thorough and complete disclosure of the utility model.

It will be understood that when an element is referred to as being "mounted" on another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to the other element, it may be directly connected to the other element or intervening elements may also be present, the terms "vertical", "horizontal", "left", "right" and the like are used herein for the purpose of illustration only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, and the terms used herein in this description of the utility model are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, with the term "and/or" as used herein including any and all combinations of one or more of the associated listed items.

Embodiment one:

referring to fig. 1-4, the utility model provides a calender for processing softened skin materials of an automobile instrument panel, which comprises a machine body 1, an electric push cylinder 2, a secondary press roller 3 and a movable component 4; the utility model discloses a motor, including organism 1, main compression roller 11, motor 13 output shaft with the connecting axle fixed connection of main compression roller 11, the connecting axle fixed mounting of main compression roller 11 has first master gear 111, electronic jar 2 that pushes away is installed organism 1 upper end, electronic jar 2 output shaft fixed mounting has fixed plate 21, auxiliary compression roller 3 rotates to be installed between the fixed plate 21, the first pinion 211 of fixed plate 21 outer wall rotation installation, auxiliary compression roller 3 fixedly connected with second pinion 31, first pinion 211 with second pinion 31 meshing, first pinion 211 fixed mounting has second master gear 212, movable assembly 4 respectively with first master gear 111 with second master gear 212 cooperation.

Referring to fig. 1-4, the movable assembly 4 includes a movable rod 41, a toothed belt 42 and a tension spring 43, the movable rod 41 is movably mounted in the machine body 1, the movable rod 41 is rotatably connected with a third main gear 411, the toothed belt 42 is respectively meshed with the first main gear 111, the second main gear 212 and the third main gear 411, two ends of the tension spring 43 are respectively fixedly connected with the movable rod 41 and the machine body 1, and the movable rod 41 is pulled by the tension spring 43, so that the toothed belt 42 is kept close to the first main gear 111, the second main gear 212 and the third main gear 411, and transmission of the third main gear 411 is not affected after the position of the auxiliary compression roller 3 is adjusted.

With reference to fig. 1-3, the diameters of the first main gear 111 and the second main gear 212 are identical, and the diameters of the first auxiliary gear 211 and the second auxiliary gear 31 are identical, so that the rotation of the main pressing roller 11 and the auxiliary pressing roller 3 are ensured to be identical through the design.

Referring to fig. 3-4, the movable rod 41 is symmetrically provided with a sliding block 412, the machine body 1 is provided with a sliding groove 12, the sliding block 412 is movably connected with the sliding groove 12, and the movable rod 41 is limited by the sliding block 412 to prevent the movable rod 41 from falling off from the machine body 1.

Referring to fig. 4, the movable rod 41 is symmetrically provided with a plurality of balls 413, the balls 413 contact with the inner wall of the chute 12, and the balls 413 enable the movable rod 41 to move more smoothly.

Referring to fig. 1, a feeding platform 14 is fixedly installed in the machine body 1, and the upper surface of the feeding platform 14 and the upper surface of the main pressing roller 11 are in the same horizontal plane, so that the material to be rolled is conveniently brought between the main pressing roller 11 and the auxiliary pressing roller 3.

The specific operation mode of the first embodiment of the utility model is as follows:

starting a motor 13, wherein an output shaft of the motor 13 drives a main press roller 11 to rotate anticlockwise, and simultaneously drives a first main gear 111 to rotate anticlockwise, the first main gear 111 rotates to push a toothed belt 42 to rotate, so that a second main gear 212 and a third main gear 411 rotate anticlockwise, a second main gear 212 rotates to drive a first auxiliary gear 211 to rotate anticlockwise, the first auxiliary gear 211 rotates to push a second auxiliary gear 31 to rotate clockwise, so that an auxiliary press roller 3 rotates anticlockwise, the rotation speed of the main press roller 11 is ensured to be consistent with that of the auxiliary press roller 3, a material to be calendered is conveyed between the main press roller 11 and the auxiliary press roller 3 from a feeding platform 14, and the material is calendered; when the thickness of material rolling needs to be adjusted, an electric push rod is started, an output shaft of the electric push cylinder 2 drives the fixed plate 21 to move up and down, the fixed plate 21 moves to drive the auxiliary press roller 3 to move up and down, the thickness of material rolling is adjusted, when the fixed plate 21 moves upwards, the first auxiliary gear 211 drives the second main gear 212 to move upwards, meanwhile, the second main gear 212 pulls the toothed belt 42 to move, the toothed belt 42 pulls the third main gear 411 and the movable rod 41 to move towards the feeding platform 14, the movable rod 41 drives the tension spring 43 to stretch, when the fixed plate 21 moves downwards, the first auxiliary gear 211 drives the second main gear 212 to move downwards, meanwhile, the tension spring 43 contracts to pull the movable rod 41 and the third main gear 411 to move away from the platform, so that the toothed belt 42 clings to the first main gear 111 and the second main gear 212 at all times, and the adjustment of the moving position of the auxiliary press roller 3 is achieved without affecting the transmission of the second main gear 212.

While the utility model has been described above with reference to the accompanying drawings, it will be apparent that the utility model is not limited to the embodiments described above, but is intended to be within the scope of the utility model, as long as such insubstantial modifications are made by the method concepts and technical solutions of the utility model, or the concepts and technical solutions of the utility model are applied directly to other occasions without any modifications.

Claims

1. Calender of automobile instrument softening epidermis material processing, its characterized in that: comprises a machine body (1), an electric push cylinder (2), an auxiliary pressure roller (3) and a movable component (4);

main compression roller (11) are installed in organism (1) internal rotation, organism (1) outer wall fixed mounting has motor (13), motor (13) output shaft with the connecting axle fixed connection of main compression roller (11), the connecting axle fixed mounting of main compression roller (11) has first master gear (111), electronic jar (2) of pushing is installed organism (1) upper end, electronic jar (2) output shaft fixed mounting has fixed plate (21), auxiliary compression roller (3) rotate and install between fixed plate (21), fixed plate (21) outer wall rotates and installs first pinion (211), auxiliary compression roller (3) fixedly connected with second pinion (31), first pinion (211) with second pinion (31) meshing, first pinion (211) fixed mounting have second master gear (212), movable assembly (4) respectively with first master gear (111) and second master gear (212) cooperation.

2. The calender for processing the softened skin material of the automobile instrument panel according to claim 1, wherein: the movable assembly (4) comprises a movable rod (41), a toothed belt (42) and a tension spring (43), wherein the movable rod (41) is movably installed in the machine body (1), the movable rod (41) is rotationally connected with a third main gear (411), the toothed belt (42) is respectively meshed with the first main gear (111), the second main gear (212) and the third main gear (411), and two ends of the tension spring (43) are respectively fixedly connected with the movable rod (41) and the machine body (1).

3. The calender for processing the softened skin material of the automobile instrument panel according to claim 1, wherein: the first main gear (111) and the second main gear (212) have the same diameter, and the first sub gear (211) and the second sub gear (31) have the same diameter.

4. The calender for processing the softened skin material of the automobile instrument panel according to claim 2, wherein: the movable rod (41) is symmetrically provided with sliding blocks (412), a sliding groove (12) is formed in the machine body (1), and the sliding blocks (412) are movably connected with the sliding groove (12).

5. The calender for processing the softened skin material of the automobile instrument panel according to claim 4, wherein: the movable rod (41) is symmetrically provided with a plurality of balls (413), and the balls (413) are in contact with the inner wall of the sliding groove (12).

6. The calender for processing the softened skin material of the automobile instrument panel according to claim 1, wherein: a feeding platform (14) is fixedly arranged in the machine body (1), and the upper surface of the feeding platform (14) and the upper surface of the main press roller (11) are positioned on the same horizontal plane.