CN219254313U - A numerically controlled electromechanical machining and cutting device - Google Patents
A numerically controlled electromechanical machining and cutting device Download PDFInfo
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- 238000005520 cutting process Methods 0.000 title claims abstract description 75
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Abstract
本实用新型公开了一种数控机电加工切割装置:底板上铰接支撑架、固定块,支撑架固连两个用于夹持待加工材料的夹板;固定块上固接两个平行的环形支撑板,两个环形支撑板相对侧均开设环形安装槽,环形安装槽内设置环形导轨和齿轮壁;两个环形支撑板之间设置电机,电机底端连接切割机本体;电机两侧连接与齿轮壁啮合的传动齿轮,传动齿轮外侧铰接与环形导轨滑动连接的连接块;电机控制传动齿轮沿环形安装槽转动,带动切割机本体沿周向围绕环形支撑板中心公转;手动转动固定块,使切割机本体与环形支撑板同步自转。本实用新型便于对待加工材料进行多角度的切割加工工作,换向切割时不需要重新对待加工材料固定,提高了切割效率。
The utility model discloses a numerical control electromechanical processing and cutting device: a support frame and a fixed block are hinged on the base plate, and the support frame is fixedly connected with two splints for clamping materials to be processed; two parallel annular support plates are fixedly connected with the fixed block , the opposite sides of the two annular support plates are provided with annular installation grooves, and annular guide rails and gear walls are arranged in the annular installation grooves; a motor is arranged between the two annular support plates, and the bottom end of the motor is connected to the cutting machine body; both sides of the motor are connected to the gear wall The meshing transmission gear is hinged on the outer side of the transmission gear and the connecting block slidingly connected with the annular guide rail; the motor controls the transmission gear to rotate along the annular installation groove, and drives the cutting machine body to revolve around the center of the annular support plate in the circumferential direction; manually rotate the fixed block to make the cutting machine The body and the annular support plate rotate synchronously. The utility model is convenient for multi-angle cutting and processing of the processing material, and the processing material does not need to be re-fixed during the reversing cutting, thereby improving the cutting efficiency.
Description
技术领域technical field
本实用新型属于机电加工切割技术领域,更具体的说,是涉及一种数控机电加工切割装置。The utility model belongs to the technical field of electromechanical processing and cutting, and more specifically relates to a numerically controlled electromechanical processing and cutting device.
背景技术Background technique
我国机械工业钢材使用量已达到三亿吨以上,钢材的切割量非常大;随着现代机械工业的发展,对板材切割加工的工作效率和产品质量的要求也同时提高,因而数控切割机的市场潜力还是很大,市场前景比较乐观。The amount of steel used in my country's machinery industry has reached more than 300 million tons, and the amount of steel cut is very large; with the development of the modern machinery industry, the requirements for work efficiency and product quality of plate cutting processing have also increased, so the market for CNC cutting machines The potential is still great, and the market prospect is relatively optimistic.
现有的数控机床切割装置在对材料进行切割加工处理时,需要将其固定在切割机下,以便于切割机对其进行切割,而在对多个角度需要进行切割处理的板材时,使用时需要不断的调整夹具位置,以及对板材的固定方式,从而达到使切割装置能够有效的进行切割加工工作,在对板材位置进行调节时,会导致切割效率受到影响降低,并且不利于工作人员的使用,给工作人员的使用过程带来了一定的影响。When the existing CNC machine tool cutting device cuts and processes the material, it needs to be fixed under the cutting machine so that the cutting machine can cut it. It is necessary to constantly adjust the position of the fixture and the fixing method of the plate, so that the cutting device can effectively perform cutting and processing work. When adjusting the position of the plate, the cutting efficiency will be affected and reduced, and it is not conducive to the use of the staff. , which has a certain impact on the use process of the staff.
现有技术中也存在有对切割装置进行改进,以便进行多角度切割的技术,例如实用新型专利CN202120729340.3,其使用激光切割头进行切割,但这种方式一是制造成本较高,二是激光操控的安全性;或者实用新型专利CN212823934U,该结构复杂,且装置较大,对操控便利有一定影响。In the prior art, there is also a technology to improve the cutting device for multi-angle cutting, such as the utility model patent CN202120729340.3, which uses a laser cutting head for cutting, but this method has high manufacturing costs, and the second is The safety of laser control; or the utility model patent CN212823934U, the structure is complex and the device is large, which has a certain impact on the convenience of control.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中的不足,提供一种结构简单且易于操作使用的数控机电加工切割装置,便于对待加工材料进行多角度的切割加工工作,对待加工材料换方向切割时,不需要重新对其进固定,能够提高切割效率,并且方便工作人员的使用。The purpose of this utility model is to overcome the deficiencies in the prior art, to provide a CNC electromechanical machining and cutting device with simple structure and easy operation and use, which is convenient for multi-angle cutting and processing of the material to be processed. , it does not need to be fixed again, which can improve the cutting efficiency and facilitate the use of the staff.
本实用新型的目的是通过以下技术方案实现的。The purpose of this utility model is achieved through the following technical solutions.
本实用新型数控机电加工切割装置,包括底板,所述底板设置有支撑架,所述支撑架一端与底板铰接,另一端固定连接有两个用于夹持待加工材料的夹板;The utility model CNC electromechanical processing and cutting device comprises a bottom plate, the bottom plate is provided with a support frame, one end of the support frame is hinged to the bottom plate, and the other end is fixedly connected with two splints for clamping the material to be processed;
所述底板上铰接有固定块,所述固定块上固定连接有两个同轴平行设置的环形支撑板,两个所述环形支撑板的相对侧外壁沿周向均开设有环形安装槽,每个所述环形安装槽内均沿槽周向设置有环形导轨和齿轮壁;所述夹板位于两个环形支撑板的中心;A fixed block is hinged on the bottom plate, and two coaxial and parallel annular support plates are fixedly connected to the fixed block. The opposite outer walls of the two annular support plates are provided with annular mounting grooves along the circumference. Annular guide rails and gear walls are arranged in the annular installation groove along the circumferential direction of the groove; the splint is located at the center of the two annular support plates;
两个所述环形支撑板之间设置有电机,所述电机底端通过驱动伸缩杆连接有切割机本体,通过电机控制驱动伸缩杆的长度,进而控制切割机本体和待加工材料之间的间距;所述电机两侧均转动连接有传动齿轮,每个所述传动齿轮外壁均与其所在侧的齿轮壁啮合连接,每个所述传动齿轮外侧均铰接有连接块,每个所述连接块均与其所在侧的环形导轨滑动连接;A motor is arranged between the two annular support plates, and the bottom end of the motor is connected to the cutting machine body by driving the telescopic rod, and the length of the driven telescopic rod is controlled by the motor, thereby controlling the distance between the cutting machine body and the material to be processed Both sides of the motor are rotatably connected with transmission gears, and the outer wall of each transmission gear is meshed with the gear wall on its side, and each transmission gear is hinged with a connecting block on the outside, and each of the connection blocks is Sliding connection with the ring guide rail on its side;
通过电机控制传动齿轮沿齿轮壁转动,在连接块和环形导轨的配合下,带动切割机本体沿周向围绕环形支撑板的中心进行公转;通过手动转动固定块,使切割机本体与环形支撑板进行同步的自转;通过控制切割机本体的公转、自转以及与待加工材料之间的间距,实现对待加工材料的多角度切割处理。The motor controls the transmission gear to rotate along the gear wall, and with the cooperation of the connecting block and the annular guide rail, the cutting machine body is driven to revolve around the center of the annular support plate in the circumferential direction; by manually rotating the fixed block, the cutting machine body is connected to the annular support plate Carry out synchronous rotation; by controlling the revolution, rotation of the cutting machine body and the distance between it and the material to be processed, multi-angle cutting of the material to be processed is realized.
所述支撑架包括竖杆和横杆,所述竖杆设置于底板顶部的一侧,所述横杆一端设置有两个夹板,其中一个所述夹板上铰接有用于调节间距的丝杆,所述丝杆贯穿另一个所述夹板。The support frame includes a vertical bar and a cross bar. The vertical bar is arranged on one side of the top of the bottom plate. Two splints are arranged at one end of the cross bar, and a screw rod for adjusting the distance is hinged on one of the splints. Said screw mandrel runs through another said splint.
所述固定块位于夹板正下方,所述固定块底部固定连接有“T”型限位块,所述底板上开设有用于对固定块和“T”型限位块进行限位的限位槽。The fixed block is located directly below the splint, the bottom of the fixed block is fixedly connected with a "T"-shaped limit block, and the bottom plate is provided with a limit slot for limiting the fixed block and the "T"-shaped limit block .
两个所述环形支撑板位置相互对应,所述固定块与两个所述环形支撑板下部外壁固定连接。The positions of the two annular support plates correspond to each other, and the fixing block is fixedly connected to the lower outer walls of the two annular support plates.
所述驱动伸缩杆与切割机本体之间设置有安装件,所述安装件其中一端与驱动伸缩杆固定连接,另一端与切割机本体可拆卸连接。A mounting part is arranged between the driving telescopic rod and the cutting machine body, one end of the mounting part is fixedly connected to the driving telescopic rod, and the other end is detachably connected to the cutting machine body.
所述电机两侧固定连接有限位板,每个所述限位板均位于其所在侧的传动齿轮下方,且随电机沿其所在侧的环形支撑板内圆周壁同步转动。Both sides of the motor are fixedly connected with limiting plates, and each limiting plate is located under the transmission gear on its side, and rotates synchronously with the motor along the inner peripheral wall of the annular support plate on its side.
与现有技术相比,本实用新型的技术方案所带来的有益效果是:Compared with the prior art, the beneficial effects brought by the technical solution of the utility model are:
本实用新型通过环形支撑板能够带动切割机本体进行同步的自转,使切割机本体与待加工材料的角度能够得到调节,便于多角度的对待加工材料进行切割处理,再通过电机、传动齿轮组成能够在齿轮壁的作用下围绕环形支撑板的中心进行公转的组件,从而使切割机本体的位置不断的进行改变,从而使装置能够通过传动齿轮转动调节切割机本体所处的位置,调节其与夹板上固定的待加工材料的之间的角度,便于对待加工材料进行多角度的切割加工工作,对待加工材料换方向切割时,不需要重新对其进固定,提高了工作效率。The utility model can drive the cutting machine body to rotate synchronously through the annular support plate, so that the angle between the cutting machine body and the material to be processed can be adjusted, which is convenient for multi-angle cutting of the material to be processed. The assembly that revolves around the center of the annular support plate under the action of the gear wall, so that the position of the cutting machine body is continuously changed, so that the device can adjust the position of the cutting machine body through the rotation of the transmission gear, and adjust its connection with the splint The fixed angle between the materials to be processed is convenient for multi-angle cutting and processing of the materials to be processed. When the materials to be processed are cut in different directions, they do not need to be fixed again, which improves the work efficiency.
附图说明Description of drawings
图1是本实用新型数控机电加工切割装置的剖面结构示意图。Fig. 1 is a schematic cross-sectional structure diagram of a numerically controlled electromechanical machining and cutting device of the present invention.
图2是本实用新型数控机电加工切割装置的侧视剖面结构示意图。Fig. 2 is a side view sectional structure schematic diagram of the numerical control electromechanical machining and cutting device of the present invention.
图3是本实用新型数控机电加工切割装置的运动示意图。Fig. 3 is a schematic diagram of the movement of the CNC electromechanical machining and cutting device of the present invention.
图4是本实用新型图2中A部分的放大示意图。Fig. 4 is an enlarged schematic view of part A in Fig. 2 of the present utility model.
附图标记:1-底板;11-限位槽;2-支撑架;21-夹板;22-丝杆;3-环形支撑板;31-固定块;311-“T”型限位块;32-环形安装槽;33-环形导轨;34-齿轮壁;4-电机;41-传动齿轮;42-连接块;43-限位板;5-驱动伸缩杆;51-安装件;52-切割机本体。Reference signs: 1-base plate; 11-limiting groove; 2-support frame; 21-splint; 22-screw rod; 3-ring support plate; 31-fixing block; - Ring mounting groove; 33- Ring guide rail; 34- Gear wall; 4- Motor; 41- Transmission gear; 42- Connecting block; 43- Limiting plate; ontology.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步的描述。Below in conjunction with accompanying drawing, the utility model is further described.
如图1至图4所示,本实用新型数控机电加工切割装置,包括底板1,所述底板1上铰接有支撑架2。所述支撑架2包括竖杆和横杆,所述竖杆设置于底板1顶部的一侧,底部与底板1铰接。所述横杆一端与竖杆固定连接,另一端固定连接有两个用于夹持待加工材料的夹板21,其中一个所述夹板21上铰接有用于调节间距的丝杆22,所述丝杆22贯穿另一个所述夹板21;两个夹板21在对待加工材料进行夹持时,通过丝杆22调节两个夹板21之间的间距,使其能够对待加工材料进行夹持。As shown in Figures 1 to 4, the CNC electromechanical machining and cutting device of the present invention includes a base plate 1 on which a
所述底板1上铰接有固定块31,所述固定块31位于夹板21正下方,所述固定块31上固定连接有两个同轴平行设置的环形支撑板3,两个所述环形支撑板3的相对侧外壁沿周向均开设有环形安装槽32,每个所述环形安装槽32内均沿槽周向设置有环形导轨33和齿轮壁34,所述环形导轨33位于环形安装槽32内壁上方。其中,所述夹板21位于两个环形支撑板3的中心。其中,所述固定块31底部固定连接有“T”型限位块311,所述底板1上开设有用于对所述固定块31和所述“T”型限位块311进行限位的限位槽11。“T”型限位块311用于对其顶部的环形支撑板3进行限位,使环形支撑板3在处于底板1顶部进行转动时,能够在“T”型限位块311和限位槽11的限位下不会从底板1顶部脱离,避免转动环形支撑板3时,环形支撑板3从底板1上脱离,影响加工工作。The bottom plate 1 is hinged with a
两个所述环形支撑板3之间设置有电机4,所述电机4底端固定连接有驱动伸缩杆5,驱动伸缩杆5底端设有切割机本体52,所述驱动伸缩杆5与切割机本体52之间设置有安装件51,所述安装件51其中一端与驱动伸缩杆5固定连接,另一端与切割机本体52可拆卸连接,切割机本体52在使用磨损无法有效使用后,能够进行更换处理。可通过电机控制驱动伸缩杆5的长度,进而控制切割机本体52和待加工材料之间的间距。A
所述电机4两侧均转动连接有传动齿轮41,每个所述传动齿轮41外壁均与其所在侧的齿轮壁34啮合连接,每个所述传动齿轮41外侧均铰接有连接块42,每个所述连接块42均与其所在侧的环形导轨33滑动连接。其中,所述电机4两侧固定连接有限位板43,每个所述限位板43均位于其所在侧的传动齿轮41下方,且随电机沿其所在侧的环形支撑板3内圆周壁同步转动。Both sides of the
通过电机控制传动齿轮41沿齿轮壁34转动,在连接块42和环形导轨33的配合下,带动切割机本体52沿周向围绕环形支撑板3的中心进行公转;通过手动转动固定块31,使切割机本体52与环形支撑板3进行同步的自转;通过控制切割机本体52的公转、自转以及与待加工材料之间的间距,实现对待加工材料的多角度切割处理。The
在上述装置中,两个所述环形支撑板3位置相互对应,所述固定块31与两个所述环形支撑板3下部外壁固定连接,所述固定块31与所述电机4位置相错位,保证电机4运动到环形支撑板3底部时,不会受到固定块31的限位,使其顺利沿圆周转动。两个环形支撑板3位置相互对应,使电机4能够有效的处于两个环形支撑板3之间进行位置变动,固定块31在固定环形支撑板3时,处于环形支撑板3的外侧,使电机4运动到环形支撑板3底部时,不会受到固定块31的限位,导致其无法进行有效的转动。In the above device, the positions of the two
本实用新型的工作原理及使用流程:底板1为本实用新型装置的承载体,通过底板1为支撑架2提供安装的载面,支撑架2安装在底板1顶部的一侧,并且与底板1的顶部铰接,通过支撑架2一端的夹板21对需要切割的待加工材料进行夹持,使其固定在底板1的上方。在待加工材料固定在支撑架2上,位于底板1上方中心的环形支撑板3通过固定块31与底板1铰接,通过手动转动固定块31,使环形支撑板3处于底板1上时能够围绕固定块31纵向轴线进行自转,而环形支撑板3产生自转时,位于环形支撑板3内的切割机本体52在驱动伸缩杆5和电机4的连接下,使其能够与环形支撑板3进行同步的自转,使切割机本体52与待加工材料的角度能够得到调节,便于多角度的对待加工材料进行切割处理。The working principle and use process of the utility model: the base plate 1 is the carrier of the utility model device, and the
驱动伸缩杆5通过自身伸缩调节切割机本体52的位置,使操作人员能够通过控制驱动伸缩杆5的伸缩,使切割机本体52对固定在夹板21上的待加工材料进行切割处理。而电机4处于两个环形支撑板3之间,电机4两端的传动齿轮41凸出于电机4的本体,位于环形支撑板3外壁上开设环形安装槽32上,传动齿轮41位于环形安装槽32内时,传动齿轮41的底部与环形安装槽32上设有的一圈齿轮壁34啮合连接,环形安装槽32对电机4两侧的传动齿轮41起到支撑作用,并且在电机4控制传动齿轮41转动时,传动齿轮41在齿轮壁34的作用下能够在齿轮壁34上进行位移,使电机4能够在齿轮壁34的作用下沿周向围绕环形支撑板3的中心进行公转,从而使切割机本体52的位置不断的进行改变,从而使装置能够通过传动齿轮41转动调节切割机本体52所处的位置,调节其与夹板21上固定的那个待加工材料的之间的角度,便于对待加工材料进行多角度的切割加工工作。而在电机4位于两个环形支撑板3之间围绕环形支撑板3中心公转时,其底部两侧固定连接的限位板43与环形支撑板3的内圆周壁卡合,使电机4公转时其底端固定连接的驱动伸缩杆5所朝向位置处于环形支撑板3的中心,从而使切割机本体52能够多角度的对加工材料进行切割加工。通过上述,使得对待加工材料换方向切割时,不需要重新对其进固定,只需要改变切割机本体52的位置即可,提高了工作效率。The
尽管上面结合附图对本实用新型的功能及工作过程进行了描述,但本实用新型并不局限于上述的具体功能和工作过程,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可以做出很多形式,这些均属于本实用新型的保护之内。Although the function and working process of the present utility model have been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific functions and working process, and the above-mentioned specific implementation is only illustrative, rather than restrictive. Under the enlightenment of the utility model, those skilled in the art can also make many forms without departing from the purpose of the utility model and the protection scope of the claims, and these all belong to the protection of the utility model.
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047196A (en) * | 2023-09-21 | 2023-11-14 | 苏州路云机电设备有限公司 | Automatic cutting device for annular steel rail |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117047196A (en) * | 2023-09-21 | 2023-11-14 | 苏州路云机电设备有限公司 | Automatic cutting device for annular steel rail |
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