CN219254124U - Aluminum ingot continuous casting device - Google Patents

Abstract

The utility model provides a continuous casting device for aluminum ingots. The aluminum ingot continuous casting device comprises a casting machine, wherein the casting machine comprises a melting box, two symmetrically arranged support plates are fixedly arranged at the bottom of the melting box, a turnover plate is rotationally connected between the two support plates, a driving motor is fixedly arranged on the side wall of one support plate, one end of the turnover plate is fixedly connected with the output end of the driving motor, a die is fixedly arranged on the turnover plate, and a casting head which is vertical and faces to the die is arranged at the bottom of the melting box; the conveying box comprises a box body, the box body is transversely arranged, one end of the box body is located below the two supporting plates, the bottom of the box body is fixedly provided with a supporting column, the upper side wall of the box body is provided with a feeding hole, and the feeding hole is located right below the overturning plate. The aluminum ingot continuous casting device provided by the utility model has the advantages of high safety and high working efficiency.

Description

Aluminum ingot continuous casting device

Technical Field

The utility model relates to the field of aluminum ingot casting, in particular to an aluminum ingot continuous casting device.

Background

Aluminum is a silvery white metal with the third level of oxygen and silicon in the crust. Also known as light metal. Aluminum is a nonferrous metal with world production and usage inferior to steel. Because aluminum is light in weight, aluminum is commonly used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, spacecraft and the like so as to lighten dead weight and increase loading capacity. Casting is a process in which liquid metal is cast into a casting cavity that conforms to the shape of the part, and after it has cooled to solidify, the part or blank is obtained. The shaping of aluminium ingot is divided into two casting modes, one is to add aluminium ingot material solution into mould to cool and shape, and the other is to directly punch and shape aluminium ingot material.

In the casting process of the aluminum ingot, smoke is formed by casting and forming, so that the aluminum ingot has certain influence on the environment and the health of staff and has certain potential safety hazard.

Accordingly, there is a need to provide a new apparatus for continuously casting aluminum ingots that solves the above-mentioned problems.

Disclosure of Invention

In order to solve the technical problems, the utility model provides the aluminum ingot continuous casting device with high safety and high working efficiency.

The aluminum ingot continuous casting device provided by the utility model comprises: the casting machine comprises a melting box, two supporting plates which are symmetrically arranged are fixedly arranged at the bottom of the melting box, a turnover plate is rotationally connected between the two supporting plates, a driving motor is fixedly arranged on the side wall of one supporting plate, one end of the turnover plate is fixedly connected with the output end of the driving motor, a die is fixedly arranged on the turnover plate, and a casting head which is vertical and faces to the die is arranged at the bottom of the melting box; the conveying box comprises a box body, wherein the box body is transversely arranged, one end of the box body is positioned below the two supporting plates, a supporting column is fixedly arranged at the bottom of the box body, a feeding hole is formed in the upper side wall of the box body, the feeding hole is positioned right below the turnover plate, a discharging hole is formed in one end, far away from the feeding hole, of the box body, and a conveying table is arranged at the bottom in the box body; the dust collection assembly comprises a filter box, the filter box is arranged on the box body, an air pump and a cooling assembly are further arranged on the box body, the air pump is communicated with the filter box through an air pipe, one of the air pump and the filter box is fixedly provided with a first air suction head on the inner side of the support plate, and the first air suction head is communicated with the air pump through an air suction pipe.

Preferably, two protection plates are fixedly arranged between the two support plates, the upper ends of the two protection plates are in sealing connection with the bottom of the melting tank, and the overturning plate and the die are positioned between the two protection plates.

Preferably, the two protection plates are made of transparent materials.

Preferably, two guide plates which are symmetrically arranged are fixedly arranged at the feeding hole, and the two guide plates are arranged in an inverted splayed mode.

Preferably, a second air suction head is fixedly arranged on the inner wall of the upper side of the box body, and the second air suction head is communicated with the air suction pipe through a branch pipe.

Preferably, the cooling component comprises a water tank, the water tank is located the bottom of the tank body, a high-pressure water spraying tank is fixedly installed on the tank body, a high-pressure spray head communicated with the high-pressure water spraying tank is fixedly installed at the inner top of the tank body, a water pump is installed on one side of the tank body, the water pump is communicated with the bottom in the water tank through a water suction pipe, and the water pump is communicated with the high-pressure water spraying tank through a water pipe.

Preferably, the high-pressure spray head is positioned between the feed inlet and the filter box.

Compared with the related art, the aluminum ingot continuous casting device provided by the utility model has the following beneficial effects:

according to the utility model, smoke generated during aluminum ingot casting and molding is sucked and filtered through the dust collection assembly, so that the safety of aluminum ingot casting is improved, the environment is protected, a certain cooling effect is achieved, and the working efficiency is improved; the falling formed aluminum ingot is guided by the guide plate, so that the formed aluminum ingot can conveniently fall from the feed inlet to the conveying table for conveying;

according to the utility model, the protection plate is used for protecting the casting of the aluminum ingot, so that the occurrence of dangerous situations caused by splashing of the aluminum ingot material liquid is prevented, the use safety of the device is improved, and the aluminum ingot material liquid can be directly observed to enter the die through the protection plate made of transparent materials;

according to the utility model, the formed aluminum ingot is washed and cooled through the cooling component, the air pump enables the second air suction head to generate suction force through the branch pipe, so that water vapor generated by washing the formed aluminum ingot is sucked, the water vapor is prevented from drifting and overflowing, and a certain auxiliary cooling effect is achieved on the formed aluminum ingot.

Drawings

FIG. 1 is a schematic view of a continuous casting apparatus for aluminum ingot according to a preferred embodiment of the present utility model;

FIG. 2 is a schematic view of the casting machine shown in FIG. 1;

fig. 3 is a schematic view of the structure of the transfer box shown in fig. 1.

Reference numerals in the drawings: 1. a casting machine; 11. a support plate; 12. a melting tank; 13. a turnover plate; 14. a mold; 15. a casting head; 16. a protection plate; 2. a delivery box; 21. a case; 211. a support column; 22. a conveying table; 23. a feed inlet; 24. a discharge port; 25. a guide plate; 3. a dust collection assembly; 31. a filter box; 32. an air pump; 33. a gas pipe; 34. an air suction pipe; 35. a first suction head; 36. a branch pipe; 37. a second suction head; 4. a cooling component; 41. a water tank; 42. high-pressure water spray tank.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.

In the description of the embodiments of the present utility model, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an azimuth or a positional relationship based on that shown in the drawings, or an azimuth or a positional relationship in which the product of the present utility model is conventionally put when used, it is merely for convenience of describing the present utility model and simplifying the description, and it does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," "third," and the like, if any, are used merely for distinguishing between descriptions and not for indicating or implying a relative importance.

Furthermore, the terms "horizontal," "vertical," "overhang" and the like, if any, do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.

In the description of the embodiments of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

Referring to fig. 1, fig. 2 and fig. 3 in combination, fig. 1 is a schematic structural diagram of a preferred embodiment of an aluminum ingot continuous casting apparatus according to the present utility model; FIG. 2 is a schematic view of the casting machine shown in FIG. 1; fig. 3 is a schematic view of the structure of the transfer box shown in fig. 1. Comprising the following steps: casting machine 1, delivery box 2, dust absorption subassembly 3 and cooling subassembly 4.

In a specific implementation process, as shown in fig. 1 to 3, a casting machine 1, wherein the casting machine 1 comprises a melting tank 12, two symmetrically arranged support plates 11 are fixedly arranged at the bottom of the melting tank 12, a turnover plate 13 is rotatably connected between the two support plates 11, a driving motor is fixedly arranged on the side wall of one support plate 11, one end of the turnover plate 13 is fixedly connected with the output end of the driving motor, a die 14 is fixedly arranged on the turnover plate 13, and a casting head 15 which is vertical and faces to the die 14 is arranged at the bottom of the melting tank 12; the conveying box 2, the conveying box 2 comprises a box body 21, the box body 21 is transversely arranged, one end of the box body 21 is located below the two supporting plates 11, a supporting column 211 is fixedly arranged at the bottom of the box body 21, a feeding hole 23 is formed in the upper side wall of the box body 21, the feeding hole 23 is located right below the turnover plate 13, a discharging hole 24 is formed in one end, away from the feeding hole 23, of the box body 21, and a conveying table 22 is arranged at the inner bottom of the box body 21; the dust collection assembly 3, the dust collection assembly 3 comprises a filter box 31, the filter box 31 is arranged on the box body 21, the box body 21 is also provided with an air pump 32 and a cooling assembly 4, the air pump 32 is communicated with the filter box 31 through an air pipe 33, the inner side of one supporting plate 11 is fixedly provided with a first air suction head 35, and the first air suction head 35 is communicated with the air pump 32 through an air suction pipe 34;

it should be noted that: in the use process of the device, the melting box 12 is used for melting aluminum ingot materials, the liquid aluminum ingot materials are injected into the die 14 through the casting head 15, the air pump 32 starts to work, the air suction pipe 34 is started to suck smoke generated during casting and forming of the aluminum ingot, the first air suction head 35 moves upwards to enable the bottom air flow of the supporting plate 11 to have a certain cooling effect, the forming time of the aluminum ingot is shortened, the air pipe 33 conveys the smoke into the filtering box 31 for filtering, harmful substances in the smoke are filtered out and discharged, the casting safety of the aluminum ingot is improved, the environment is protected, after the aluminum ingot in the die 14 is formed, the driving motor drives the overturning plate 13 to overturn, the aluminum ingot formed in the die 14 falls into the box 21 from the feed inlet 23, the aluminum ingot is sent out from the discharge outlet 24 through the conveying table 22, the aluminum ingot is cooled through the flushing of the cooling assembly 4 in the conveying process of the conveying table 22, the residual impurities on the surface of the aluminum ingot are washed away and cooled, and the quality and the efficiency of the aluminum ingot are guaranteed; the filter box 31 is filled with activated carbon, filter cotton, filtrate, and the like, and filters the smoke.

Referring to fig. 2, two protection plates 16 are fixedly installed between the two support plates 11, the upper ends of the two protection plates 16 are connected with the bottom of the melting tank 12 in a sealing manner, and the turnover plate 13 and the mold 14 are positioned between the two protection plates 16;

it should be noted that: the protection plate 16 is used for protecting the casting of the aluminum ingot, so that the aluminum ingot material liquid is prevented from splashing to cause dangerous situations, and the use safety of the device is improved.

Wherein, the two protection plates 16 are made of transparent materials; the entry of the ingot material liquid into the mould 14 is directly observable through the shielding plate 16.

Referring to fig. 3, two symmetrically arranged guide plates 25 are fixedly arranged at the feed inlet 23, and the two guide plates 25 are arranged in an inverted splayed shape;

it should be noted that: the falling formed aluminum ingot is guided by the guide plate 25, so that the formed aluminum ingot is conveniently fallen from the feed inlet 23 to the conveying table 22 for conveying.

Referring to fig. 2 and 3, a second suction head 37 is fixedly installed on the upper inner wall of the case 21, and the second suction head 37 communicates with the suction pipe 34 through a branch pipe 36;

it should be noted that: when the cooling component 4 washes and cools the formed aluminum ingot, the air pump 32 makes the second air suction head 37 generate suction force through the branch pipe 36, absorbs water vapor generated by washing the formed aluminum ingot, prevents the water vapor from drifting and overflowing, and plays a certain auxiliary cooling effect on the formed aluminum ingot.

Referring to fig. 3, the cooling component 4 includes a water tank 41, the water tank 41 is located at the bottom of the tank 21, a high-pressure water spray tank 42 is fixedly installed on the tank 21, a high-pressure spray head communicated with the high-pressure water spray tank 42 is fixedly installed at the inner top of the tank 21, a water pump is installed at one side of the tank 21, the water pump is communicated with the inner bottom of the water tank 41 through a water suction pipe, and the water pump is communicated with the high-pressure water spray tank 42 through a water pipe;

it should be noted that: the water pump sucks water in the water tank 41 through the water suction pipe, then the water is conveyed into the high-pressure water spray box 42 through the water conveying pipe, and the water is sprayed out through the high-pressure spray head to wash and cool the formed aluminum ingot.

Wherein the high-pressure spray head is positioned between the feed inlet 23 and the filter box 31; mainly absorb the steam that produces when the shaping aluminium ingot is washed the cooling, guarantee the absorption effect of steam.

The circuits and control involved in the present utility model are all of the prior art, and are not described in detail herein.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (7)

1. An aluminum ingot continuous casting apparatus, comprising:

the casting machine (1), the casting machine (1) comprises a melting box (12), two supporting plates (11) which are symmetrically arranged are fixedly arranged at the bottom of the melting box (12), a turnover plate (13) is rotationally connected between the two supporting plates (11), a driving motor is fixedly arranged on the side wall of one supporting plate (11), one end of the turnover plate (13) is fixedly connected with the output end of the driving motor, a die (14) is fixedly arranged on the turnover plate (13), and a casting head (15) which is vertical and faces the die (14) is arranged at the bottom of the melting box (12);

the conveying box (2), conveying box (2) includes box (21), box (21) transversely settles and one end is located two backup pads (11) below, support column (211) are fixedly installed to the bottom of box (21), feed inlet (23) have been seted up to the upper side wall of box (21), and feed inlet (23) are located under turnover plate (13), discharge gate (24) have been seted up to the one end that feed inlet (23) were kept away from to box (21), conveying platform (22) are installed to bottom in box (21);

dust collection subassembly (3), dust collection subassembly (3) include rose box (31), rose box (31) are installed on box (21), still install air pump (32) and cooling subassembly (4) on box (21), air pump (32) are through gas-supply pipe (33) and rose box (31) intercommunication, one of them backup pad (11) inboard fixed mounting has first suction head (35), and first suction head (35) are through breathing pipe (34) and air pump (32) intercommunication.

2. Continuous casting device for aluminium ingots according to claim 1, wherein two protection plates (16) are fixedly arranged between the two support plates (11), the upper ends of the two protection plates (16) are in sealing connection with the bottom of the melting tank (12), and the overturning plate (13) and the mould (14) are positioned between the two protection plates (16).

3. Continuous casting device for aluminium ingots according to claim 2, wherein the two protection plates (16) are made of transparent material.

4. The continuous casting device for aluminum ingots according to claim 1, wherein two symmetrically arranged guide plates (25) are fixedly arranged at the feeding hole (23), and the two guide plates (25) are arranged in an inverted splayed shape.

5. The continuous casting apparatus for aluminum ingot according to claim 1, wherein a second suction head (37) is fixedly installed on an upper inner wall of the case (21), and the second suction head (37) is communicated with the suction pipe (34) through a branch pipe (36).

6. The aluminum ingot continuous casting device according to claim 1, wherein the cooling component (4) comprises a water tank (41), the water tank (41) is positioned at the bottom of the box body (21), a high-pressure water spray box (42) is fixedly installed on the box body (21), a high-pressure spray nozzle communicated with the high-pressure water spray box (42) is fixedly installed at the inner top of the box body (21), a water pump is installed at one side of the box body (21), the water pump is communicated with the inner bottom of the water tank (41) through a water suction pipe, and the water pump is communicated with the high-pressure water spray box (42) through a water pipe.

7. Continuous casting plant for aluminium ingots according to claim 6, wherein the high-pressure nozzle is located between the feed opening (23) and the filter box (31).

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