CN219253681U - Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill - Google Patents

Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill Download PDF

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CN219253681U
CN219253681U CN202320110225.7U CN202320110225U CN219253681U CN 219253681 U CN219253681 U CN 219253681U CN 202320110225 U CN202320110225 U CN 202320110225U CN 219253681 U CN219253681 U CN 219253681U
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emulsion
lifting baffle
plate surface
face
rolling mill
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高建校
任福平
缑雷雷
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MCC SFRE Heavy Industry Equipment Co Ltd
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MCC SFRE Heavy Industry Equipment Co Ltd
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Abstract

The utility model discloses an emulsion lifting baffle mechanism of a six-roller single-frame reversible cold rolling mill, which is fixedly connected with a housing of the mill and comprises a lifting baffle and a lower plate surface pre-spraying device, wherein the lifting baffle is connected with a lifting hydraulic cylinder fixed on the housing, the lower end of the lifting baffle is provided with an upper plate surface emulsion spraying beam, the upper plate surface emulsion spraying beam is provided with an emulsion nozzle and an emulsion interface, the outer side of the upper plate surface emulsion spraying beam is provided with an upper plate surface purging beam, and the upper plate surface purging beam is provided with a purging nozzle and an air purging interface; the utility model can effectively prevent the backflow of the emulsion at the inlet and eliminate the emulsion residue at the outlet.

Description

Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill
Technical Field
The utility model belongs to the technical field of strip steel cold rolling equipment, and relates to a six-roller single-frame reversible emulsion lifting baffle mechanism of a cold rolling mill.
Background
In a six-roller single-frame reversible cold rolling production line, enough emulsion injection is required to be carried out at the inlet of a rolling mill for lubricating and cooling rollers and a plate surface, and sealing and air purging are required to be carried out at the outlet of the rolling mill for ensuring the cleanness of the plate surface. The inlet and outlet of the rolling mill are provided with oil removing rollers and purging devices to prevent the backflow of the emulsion at the inlet from interfering the measurement of the thickness meter at the inlet, and the outlet eliminates emulsion residues at the belt surface to ensure the cleaning of the belt surface. When the first pass is threading or the last pass is ending, the oil removing roller opens the roller gap, the roller gap is closed to squeeze the emulsion during rolling, and the outlet is purged to remove oil.
The existing degreasing roller mechanism is complex, the maintenance cost is high, and the accident rate is high especially in a high-speed rolling mill.
Disclosure of Invention
The utility model aims to provide a six-roller single-frame reversible cold-rolling mill emulsion lifting baffle mechanism which can effectively prevent the backflow of inlet emulsion and eliminate the emulsion residue on the surface of an outlet.
The technical scheme adopted by the utility model is that the six-roller single-frame reversible cold rolling mill emulsion lifting baffle mechanism is arranged at an inlet and an outlet of a rolling mill and is fixedly connected with a housing of the rolling mill, and comprises a lifting baffle and a lower plate surface emulsion spraying beam, wherein the lifting baffle is connected with a lifting hydraulic cylinder fixed on the housing, the lower end of the lifting baffle is provided with an upper plate surface emulsion spraying beam, an emulsion nozzle is arranged on the upper plate surface emulsion spraying beam, the upper plate surface emulsion spraying beam is connected with an emulsion interface, an upper plate surface purging beam is arranged at the outer side of the upper plate surface emulsion spraying beam, the upper plate surface purging beam is connected with an air purging interface, and a purging nozzle is arranged on the upper plate surface purging beam;
the utility model discloses a rolling mill comprises a rolling mill, a lower face emulsion injection beam support, an emulsion interface, a lower face emulsion injection beam, a lower face purging beam, an upper face emulsion injection beam, an upper face purging beam, a lower face emulsion injection beam, a rolling mill rolling line and a rolling mill rolling line, wherein the lower face emulsion injection beam supports are arranged at two ends of the lower face emulsion injection beam, the lower face injection beam supports are fixedly connected with the housing, emulsion nozzles and emulsion interfaces are arranged on the outer side of the lower face emulsion injection beam, the lower face purging beam is provided with a purging nozzle and an air purging interface, the emulsion nozzles of the lower face emulsion injection beam and the emulsion nozzles of the upper face emulsion injection beam, the purging nozzles of the upper face purging beam and the purging nozzles of the lower face purging beam are symmetrically distributed by taking the straight line of the rolling mill as a symmetrical axis, and the spraying direction of the emulsion nozzles and the purging direction of the purging nozzles face the rolling mill.
The present utility model is also characterized in that,
the elevator is characterized by further comprising two guide seats which are fixed on the housing and positioned on two sides of the lifting baffle, wherein a groove is formed in one side, close to the lifting baffle, of each guide seat, the openings of the grooves of the two guide seats are opposite, the end faces of two sides of the lifting baffle are correspondingly positioned in the grooves of the two guide seats, and the lifting baffle moves up and down along the length direction of the grooves of the guide seats.
The lifting hydraulic cylinders are arranged in two, and the two lifting hydraulic cylinders are respectively positioned at two sides of the lifting baffle plate.
The upper ends of the two sides of the lifting baffle are provided with positioning screws, and the positioning screws are limited with the stop blocks on the guide seats.
The emulsion nozzles and the purging nozzles are all arranged in a plurality, and the emulsion nozzles and the purging nozzles are arranged at equal intervals.
The blowing nozzle of the upper plate surface blowing beam is a flat type powerful nozzle with large blowing amount, and the model is BJ804.
The blowing nozzle of the lower plate surface blowing beam is a flat nozzle, and the model is BJ973.
The lifting baffle lower part outside is provided with the safety cover, and the safety cover bottom is uncovered, and the safety cover covers upper plate face emulsion injection beam and upper plate face purging beam, and upper plate face purging beam is fixed in the safety cover inboard.
The two ends of the lower plate surface purging beam are respectively fixed on the two lower plate surface spraying beam supports.
The beneficial effects of the utility model are as follows:
the emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill does not need to be provided with an oil removing roller, has a simple structure, shortens the length of a unit and improves the yield; the emulsion purging and degreasing device is arranged at the inlet and outlet of the rolling mill, and a degreasing roller is not required to be arranged, so that the effects of preventing the backflow of the emulsion at the inlet and removing the emulsion residue at the outlet are realized, the accident rate is reduced, the maintenance cost is reduced, and meanwhile, the high-speed stable rolling is possible.
Drawings
FIG. 1 is a schematic front view of a six-roll single-stand reversible cold-rolling mill emulsion lifting baffle mechanism of the present utility model;
FIG. 2 is a schematic top view of the emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill of the utility model;
FIG. 3 is a schematic diagram of a mill train layout with a six-roll single-stand reversible cold mill emulsion lifting baffle mechanism of the present utility model disposed at a mill inlet/outlet;
FIG. 4 is a schematic side view inlet operational diagram of a six-roll single-stand reversible cold-rolling mill emulsion lifting baffle mechanism of the present utility model;
FIG. 5 is a schematic side view outlet diagram of the emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill of the utility model.
In the figure, a baffle plate is lifted, an upper plate surface emulsion spray beam, a protective cover, an upper plate surface blowing beam, a steel belt, a lower plate surface emulsion spray beam, a lower plate surface blowing beam, a positioning screw, a lifting hydraulic cylinder, a guide seat, a lower plate surface spray beam support, a spray nozzle, an emulsion interface, an air blowing interface and a blowing nozzle are respectively arranged, wherein the upper plate surface emulsion spray beam, the protective cover and the upper plate surface blowing beam are respectively arranged, the steel belt is arranged, the lower plate surface emulsion spray beam, the lower plate surface blowing beam is arranged, the positioning screw is arranged, the lifting hydraulic cylinder is arranged, the guide seat is arranged, the spray nozzle is arranged, and the spray nozzle is arranged.
Detailed Description
The utility model will be described in detail below with reference to the drawings and the detailed description.
The utility model relates to a six-roller single-frame reversible emulsion lifting baffle mechanism which is fixedly connected with a housing of a rolling mill as shown in fig. 1-2 and comprises a lifting baffle 1, a lower plate surface emulsion spraying beam 6, two guide seats 10 which are fixed on the housing and are positioned at two sides of the lifting baffle 1, wherein one side of each guide seat 10, which is close to the lifting baffle 1, is provided with grooves, the openings of the grooves of the two guide seats 10 are opposite, the end surfaces of the two sides of the lifting baffle 1 are correspondingly positioned in the grooves of the two guide seats 10, the lifting baffle 1 moves up and down along the length direction of the grooves of the guide seats 10, the two sides of the lifting baffle 1 are respectively connected with lifting hydraulic cylinders 9 which are fixed on the housing, the upper ends of the two sides of the lifting baffle 1 are respectively provided with positioning screws 8, the positioning screws 8 are matched with stop blocks on the guide seats 10 to limit the stop blocks, the lower lowest position of the upper lifting baffle can be accurately positioned through adjusting the positioning screws 8, and the end surfaces of the bottom end surfaces of the lifting baffle 1 are lined with nylon plates.
The lifting baffle 1 lower extreme is provided with face emulsion ejection beam 2, go up face emulsion ejection beam 2 and go up equidistant a plurality of emulsion nozzles 12 that are provided with, go up face emulsion ejection beam 2 and be connected with emulsion interface 13, go up face emulsion ejection beam 2 outside and be provided with face and sweep roof beam 4, go up face and sweep roof beam 4 and be connected with air and sweep interface 14, go up the equidistant a plurality of blowing nozzles 15 that are provided with on the face and sweep roof beam 4, the blowing nozzle 15 of face and sweep roof beam 4 is the powerful nozzle of dress flat big volume of blowing, the model is BJ804, lifting baffle 1 lower part outside is provided with safety cover 3, the safety cover 3 bottom is uncovered, and the safety cover is covered face emulsion ejection beam 2 and face and last face and is swept roof beam 4, go up face and sweep roof beam 4 and fix the inboard of safety cover 3.
The lower face emulsion spray beam 6 is fixedly connected with the housing through a lower face spray beam support 11 positioned at two ends, the lower face emulsion spray beam 6 is also provided with an emulsion interface 13 and a plurality of emulsion nozzles 12 distributed at equal intervals, a lower face blowing beam 7 is arranged on the outer side of the lower face emulsion spray beam 6, two ends of the lower face blowing beam 7 are also fixed on the lower face spray beam support 11, the lower face blowing beam 7 is also provided with an air blowing interface 14 and a plurality of blowing nozzles 15 distributed at equal intervals, the blowing nozzles 15 of the lower face blowing beam are flat nozzles, the model numbers of the blowing nozzles 15 of the lower face emulsion spray beam 6 are BJ973, the emulsion nozzles 12 of the upper face emulsion spray beam 2, the blowing nozzles 15 of the upper face blowing beam 4 and the blowing nozzles 15 of the lower face blowing beam 7 are symmetrically distributed by taking the straight line of a rolling mill as a symmetrical axis, and the blowing directions of the emulsion nozzles 12 and the blowing nozzles 15 face the direction of the rolling mill.
The working process of the emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill is as follows:
as shown in FIG. 3, the emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill is arranged at the inlet and outlet of the mill.
The plate belt is in a tension-free state when the pass is in threading or final pass ending, the lifting hydraulic cylinder 9 extends to the maximum stroke, the lifting baffle plate 1 is completely lifted, the belt can smoothly pass through, and scratch is avoided.
During rolling, as shown in fig. 3, all emulsion nozzles 12 on the inlet side of the rolling mill spray a large amount of emulsion, and the emulsion nozzles 12 spray the emulsion inwards although the speed of the steel strip is inwards, a large amount of emulsion still exists on the upper surface of the steel strip 5 on the inlet side of the rolling mill due to the blocking of the rollers, and a certain pressure flows outwards.
On the inlet side of the rolling mill, as shown in fig. 4, the lifting baffle plate 1 falls down, and a parallel flat gap is formed between the end face of the bottom end of the lifting baffle plate 1 and the steel strip 5. According to a gap flow formula between parallel plates:
Figure BDA0004060602310000051
description: q-emulsion flow out, m 3 ·s -1
Delta p-difference in emulsion pressure inside and outside the baffle, pa
Delta-gap amount, m; delta < < L, delta < < B
Mu-emulsion dynamic viscosity, pa.s
U-strip speed, m.s -1
L-width of lower end face of baffle, m
B width of strip steel, m
As can be seen from the above formula: the gap amount is reduced, the speed of the steel belt 5 is increased, the emulsion pressure in the lifting baffle plate 1 is reduced, and the outflow flow of emulsion is reduced. According to theory and field experience, the proper gap amount is adjusted through the positioning screw 8, different emulsion injection flow rates are set according to different speeds of the steel belt 5, so that the emulsion pressure in the lifting baffle plate 1 is adjusted, and the reverse injection action of the upper plate surface emulsion injection beam 2 can effectively reduce the emulsion pressure in the lifting baffle plate 1, so that the emulsion outflow flow rate is smaller than 0, and the backflow of the emulsion at the inlet is prevented.
During rolling, as shown in fig. 3, the emulsion nozzle at the outlet side of the rolling mill does not spray emulsion, and the upper and lower surfaces of the steel strip 5 are only slightly splashed emulsion residues due to the isolation of the splashed plates by the blocking of the rollers.
The outlet side of the rolling mill is as shown in fig. 5, the lifting baffle plate 1 at the outlet is lifted by 50mm to stop, so that effective purging space and distance are ensured, the purging nozzles 15 of the upper plate surface purging beam 4 and the lower plate surface purging beam 7 at the outlet are opened, the flat type large-blowing nozzle can form an upper air wall and a lower air wall, residual emulsion on the clean plate surface is blown dry, and the effect that the outlet eliminates emulsion residue on the strip surface is realized.

Claims (9)

1. The six-roller single-frame reversible cold rolling mill emulsion lifting baffle mechanism is arranged at an inlet and an outlet of a rolling mill and is fixedly connected with a housing of the rolling mill, and is characterized by comprising a lifting baffle (1) and a lower plate surface emulsion spray beam (6), wherein the lifting baffle (1) is connected with a lifting hydraulic cylinder (9) fixed on the housing, the lower end of the lifting baffle (1) is provided with an upper plate surface emulsion spray beam (2), the upper plate surface emulsion spray beam (2) is provided with an emulsion nozzle (12), the upper plate surface emulsion spray beam (2) is connected with an emulsion interface (13), an upper plate surface purge beam (4) is arranged at the outer side of the upper plate surface emulsion spray beam (2), the upper plate surface purge beam (4) is connected with an air purge interface (14), and the upper plate surface purge beam (4) is provided with a purge nozzle (15);
the utility model discloses a face emulsion spraying beam, including face emulsion spraying beam (6) and face emulsion spraying beam, face emulsion spraying beam (6) and face emulsion spraying beam support (11) are all provided with down, face spraying beam support (11) and housing fixed connection down, face emulsion spraying beam (6) are also provided with emulsion nozzle (12), emulsion interface (13), face emulsion spraying beam (6) outside is provided with down face and sweeps roof beam (7), face purging roof beam (7) are provided with and sweep nozzle (15), air and sweep interface (14), emulsion nozzle (12) of face emulsion spraying beam (6) and emulsion nozzle (12) of face emulsion spraying beam (2), sweep nozzle (15) of face purging beam (4) and face purging nozzle (15) of face purging beam (7) are symmetrical axisymmetric distribution with the rolling line place straight line of rolling mill down, just the direction of spraying of emulsion nozzle (12), the direction of sweeping nozzle (15) all face towards the direction in the rolling mill.
2. The emulsion lifting baffle mechanism of the six-roller single-rack reversible cold-rolling mill according to claim 1, further comprising two guide seats (10) which are fixed on a housing and are positioned on two sides of a plate of the lifting baffle (1), wherein grooves are formed in one side, close to the lifting baffle (1), of each guide seat (10), the openings of the grooves of the two guide seats (10) are opposite, two side end faces of the lifting baffle (1) are correspondingly positioned in the grooves of the two guide seats (10), and the lifting baffle (1) moves up and down along the length direction of the grooves of the guide seats (10).
3. The emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill according to claim 1, wherein two lifting hydraulic cylinders (9) are arranged, and the two lifting hydraulic cylinders (9) are respectively positioned at two sides of the lifting baffle (1).
4. The emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill according to claim 2, wherein the upper ends of two sides of the lifting baffle (1) are provided with positioning screws (8), and the positioning screws (8) are limited with a stop block on a guide seat (10).
5. The emulsion lifting baffle mechanism of the six-roller single-stand reversible cold-rolling mill according to claim 1, wherein a plurality of emulsion nozzles (12) and purge nozzles (15) are arranged, and a plurality of emulsion nozzles (12) and a plurality of purge nozzles (15) are equidistantly arranged.
6. The emulsion lifting baffle mechanism of the six-roller single-stand reversible cold rolling mill according to claim 1, wherein the blowing nozzle (15) of the upper plate surface blowing beam (4) is a flat type high-blowing-amount powerful nozzle, and the model is BJ804.
7. The emulsion lifting baffle mechanism of a six-roller single-stand reversible cold-rolling mill according to claim 1, wherein the blowing nozzle (15) of the lower plate surface blowing beam is a flat nozzle, and the model is BJ973.
8. The six-roller single-frame reversible cold-rolling mill emulsion lifting baffle mechanism according to claim 1, wherein a protective cover (3) is arranged on the outer side of the lower portion of the lifting baffle (1), the bottom of the protective cover (3) is open, and the protective cover (3) covers the upper plate surface emulsion spraying beam (2) and the upper plate surface purging beam (4), and the upper plate surface purging beam (4) is fixed on the inner side of the protective cover (3).
9. The emulsion lifting baffle mechanism of the six-roller single-frame reversible cold rolling mill according to claim 1, wherein two ends of the lower plate surface purging beam (7) are respectively fixed on two lower plate surface spraying beam supports (11).
CN202320110225.7U 2023-01-18 2023-01-18 Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill Active CN219253681U (en)

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CN202320110225.7U CN219253681U (en) 2023-01-18 2023-01-18 Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill

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Application Number Priority Date Filing Date Title
CN202320110225.7U CN219253681U (en) 2023-01-18 2023-01-18 Emulsion lifting baffle mechanism of six-roller single-frame reversible cold rolling mill

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