CN219252799U - Ash Conveying System Ash Block Crusher - Google Patents

Ash Conveying System Ash Block Crusher Download PDF

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Publication number
CN219252799U
CN219252799U CN202223316662.9U CN202223316662U CN219252799U CN 219252799 U CN219252799 U CN 219252799U CN 202223316662 U CN202223316662 U CN 202223316662U CN 219252799 U CN219252799 U CN 219252799U
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China
Prior art keywords
ash
conveying system
pulverizer
screen
bearing seat
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CN202223316662.9U
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Chinese (zh)
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梅林�
郑钢
丁春伟
丁俐强
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Sichuan Langjiu Co ltd
Sichuan Guoneng Power Environmental Protection Equipment Manufacturing Co ltd
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Sichuan Langjiu Co ltd
Sichuan Guoneng Power Environmental Protection Equipment Manufacturing Co ltd
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Abstract

The utility model discloses an ash block crusher of an ash conveying system, which comprises an ash hopper of a desulfurizing tower, a screen, a fly cutter mechanism and a power device; the screen is positioned below the ash bucket of the desulfurizing tower and is horizontally arranged; the fly cutter mechanism is arranged between the ash bucket of the desulfurizing tower and the screen, the middle part of the fly cutter mechanism is connected with the rotating shaft, the cutter blades of the fly cutter mechanism are obliquely upwards arranged from the middle part to the periphery of the fly cutter mechanism, and the cutter edge surfaces of the cutter blades form an included angle of 44-46 degrees with the screen; the power device is connected with the rotating shaft of the fly cutter mechanism. According to the utility model, as the knife edge surface of the three-blade diamond fly knife forms a certain included angle with the sieve plate, the three-blade diamond fly knife can help to convey materials while crushing; the bearing seat is designed in the pipeline, is fully sealed, and the motor is arranged outside the pipeline, so that the maintenance and the overhaul are convenient; the bearing pedestal is provided with a ventilation cooling device, so that the cooling of the bearing is ensured.

Description

输灰系统灰块粉碎机Ash Conveying System Ash Block Crusher

技术领域technical field

本实用新型涉及电厂输灰系统技术领域,具体涉及一种输灰系统灰块粉碎机。The utility model relates to the technical field of the ash conveying system of a power plant, in particular to an ash block pulverizer of the ash conveying system.

背景技术Background technique

随着我国可持续发展战略的实施和环境保护、粉煤灰综合利用的发展,燃煤电厂气力输灰技术得到了广泛的应用。在电厂输灰系统中,需要将煤块粉碎后,再通过灰泵用气体对粉煤灰进行输送,如中国公开号CN110217598B公开的一种火电厂气力输灰系统,其粉碎后的粉煤灰先进入粉尘仓中,粉尘仓的出料口通过母管连接有仓泵,仓泵的出气口通过另一端母管连接有储灰库。现有技术中在破碎的同时并不能帮助粉煤灰进行物料输送。With the implementation of my country's sustainable development strategy and the development of environmental protection and comprehensive utilization of fly ash, the pneumatic ash conveying technology in coal-fired power plants has been widely used. In the ash conveying system of a power plant, it is necessary to pulverize the coal, and then transport the fly ash with gas through the ash pump, such as a kind of pneumatic ash conveying system of a thermal power plant disclosed by the Chinese Publication No. CN110217598B, the pulverized fly ash First enter the dust bin, the outlet of the dust bin is connected to the bin pump through the main pipe, and the gas outlet of the bin pump is connected to the ash storage through the other end of the main pipe. In the prior art, the fly ash cannot be transported while crushing.

实用新型内容Utility model content

本实用新型提供一种输灰系统灰块粉碎机,旨在解决的技术问题之一是:现有技术中在破碎的同时不能帮助粉煤灰进行物料气相输送的技术问题。The utility model provides an ash block pulverizer in an ash conveying system, and aims to solve one of the technical problems: in the prior art, the technical problem that the fly ash cannot be transported in the gas phase while crushing.

考虑到现有技术的上述问题,根据本实用新型公开的一个方面,本实用新型采用以下技术方案:Considering the above-mentioned problems of the prior art, according to one aspect disclosed by the utility model, the utility model adopts the following technical solutions:

一种输灰系统灰块粉碎机,其包括:An ash conveying system ash block pulverizer, which includes:

脱硫塔灰斗;Desulfurization tower ash hopper;

筛网,其位于所述脱硫塔灰斗下方,且水平设置;a screen, which is located below the ash hopper of the desulfurization tower and arranged horizontally;

飞刀机构,其设置于所述脱硫塔灰斗与所述筛网之间,所述飞刀机构中部与转轴连接,所述飞刀机构的刀叶从所述飞刀机构中部至四周为切斜向上设置,且所述刀叶的刀口面与所述筛网呈44-46度夹角;Flying knife mechanism, which is arranged between the ash hopper of the desulfurization tower and the screen, the middle part of the flying knife mechanism is connected to the rotating shaft, and the blade of the flying knife mechanism is cut from the middle part to the surrounding of the flying knife mechanism. It is arranged obliquely upward, and the knife-edge surface of the blade and the screen are at an angle of 44-46 degrees;

动力装置,其与所述飞刀机构的转轴连接。The power device is connected with the rotating shaft of the flying knife mechanism.

为了更好地实现本实用新型,进一步的技术方案是:In order to realize the utility model better, further technical scheme is:

进一步地,还包括:Further, it also includes:

轴承座,其固定设置于所述筛网下方,且所述转轴下端贯穿所述轴承座。The bearing seat is fixedly arranged under the screen, and the lower end of the rotating shaft passes through the bearing seat.

进一步地,所述轴承座为法兰双轴承座。Further, the bearing seat is a flange double bearing seat.

进一步地,还包括:Further, it also includes:

内密封壳体,其设置于所述轴承座外侧,将所述轴承座和转轴下端密封。The inner sealing shell is arranged outside the bearing seat and seals the bearing seat and the lower end of the rotating shaft.

进一步地,所述转轴下端通过皮带传输机构与所述动力装置连接。Further, the lower end of the rotating shaft is connected with the power device through a belt transmission mechanism.

进一步地,所述动力装置设置于粉碎机壳体外侧,所述皮带传输机构穿过所述内密封壳体,位于所述粉碎机壳体与所述内密封壳体之间的所述皮带传输机构外围设置密封挡板。Further, the power device is arranged outside the pulverizer housing, the belt transmission mechanism passes through the inner sealing housing, and the belt transmission mechanism located between the pulverizer housing and the inner sealing housing A sealing baffle is arranged around the mechanism.

进一步地,所述动力装置为电机。Further, the power device is a motor.

进一步地,所述内密封壳体下部连接进气管,所述内密封壳体上部连接出气管。Further, the lower part of the inner sealing case is connected to the air intake pipe, and the upper part of the inner sealing case is connected to the air outlet pipe.

进一步地,所述脱硫塔灰斗底部设置灰斗闸板阀。Further, an ash hopper gate valve is provided at the bottom of the ash hopper of the desulfurization tower.

进一步地,所述粉碎机壳体底部设置卸料阀。Further, a discharge valve is provided at the bottom of the shredder housing.

与现有技术相比,本实用新型的有益效果之一是:Compared with the prior art, one of the beneficial effects of the utility model is:

本实用新型的一种输灰系统灰块粉碎机,三叶菱形飞刀的刀口面与筛板成45度夹角,在破碎的同时帮助物料输送;筛板孔根据物料要求设计孔径,可控制物料粒径;轴承座设计在管道内,全密封,电机在管道外,维护检修方便;轴承座有通风冷却装置,保证轴承的冷却。The utility model is a kind of ash block pulverizer with ash conveying system. The knife-edge surface of the three-leaf rhombic flying knife and the sieve plate form an included angle of 45 degrees, which helps the material to be transported while crushing; The particle size of the material; the bearing seat is designed in the pipeline, fully sealed, and the motor is outside the pipeline, which is convenient for maintenance and repair; the bearing seat has a ventilation cooling device to ensure the cooling of the bearing.

附图说明Description of drawings

为了更清楚的说明本申请文件实施例或现有技术中的技术方案,下面将对实施例或现有技术的描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅是对本申请文件中一些实施例的参考,对于本领域技术人员来讲,在不付出创造性劳动的情况下,还可以根据这些附图得到其它的附图。In order to more clearly illustrate the technical solutions in the embodiment of the present application document or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiment or the prior art. Apparently, the accompanying drawings in the following description The drawings are only references to some embodiments in the present application documents, and those skilled in the art can also obtain other drawings based on these drawings without creative efforts.

图1为根据本实用新型一个实施例的输灰系统灰块粉碎机的结构示意图。Fig. 1 is a schematic structural diagram of an ash block pulverizer in an ash conveying system according to an embodiment of the present invention.

其中,附图标记对应的附图名称为:Wherein, the accompanying drawing names corresponding to the reference signs are:

1-脱硫塔灰斗,2-飞刀机构,3-筛网,4-轴承座,5-内密封壳体,6-粉碎机壳体,7-电机,8-进气管,9-灰斗闸板阀,10-卸料阀,11-灰泵。1- Ash hopper of desulfurization tower, 2- Flying knife mechanism, 3- Screen, 4- Bearing seat, 5- Inner sealing shell, 6- Pulverizer shell, 7- Motor, 8- Air intake pipe, 9- Ash hopper Gate valve, 10-unloading valve, 11-ash pump.

具体实施方式Detailed ways

下面结合实施例对本实用新型作进一步地详细说明,但本实用新型的实施方式不限于此。The utility model will be described in further detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.

参见图1所示,一种输灰系统灰块粉碎机,其包括:Referring to shown in Fig. 1, a kind of ash conveying system ash pulverizer, it comprises:

脱硫塔灰斗1;Desulfurization tower ash hopper 1;

筛网3,其位于所述脱硫塔灰斗1下方,且水平设置;A screen 3, which is located below the ash hopper 1 of the desulfurization tower, and is arranged horizontally;

飞刀机构2,其设置于所述脱硫塔灰斗1与所述筛网3之间,所述飞刀机构2中部与转轴连接,所述飞刀机构2的刀叶从所述飞刀机构2中部至四周为切斜向上设置,且所述刀叶的刀口面与所述筛网3呈44-46度夹角;Flying knife mechanism 2, which is arranged between the ash bucket 1 of the desulfurization tower and the screen 3, the middle part of the flying knife mechanism 2 is connected to the rotating shaft, and the blade of the flying knife mechanism 2 moves from the flying knife mechanism 2. The middle part to the surroundings are arranged obliquely upwards, and the blade surface of the blade and the screen 3 form an angle of 44-46 degrees;

动力装置,其与所述飞刀机构2的转轴连接。Power device, it is connected with the rotating shaft of described flying knife mechanism 2.

上述方案中,待破碎的煤由脱硫塔灰斗1进入飞刀机构2所在区域,飞刀机构2旋转对其进行粉碎,由于所述刀叶的刀口面与所述筛网3呈44-46度夹角,使得飞刀机构2不但能够对煤进行粉碎,且能够起到对粉碎后煤灰进行输送的作用。粉碎后的煤灰通过筛网3进行筛分,筛分后进入下部的灰泵11,继而流向输灰系统的下一步工序。In the above scheme, the coal to be broken enters the area where the flying knife mechanism 2 is located from the desulfurization tower ash hopper 1, and the flying knife mechanism 2 rotates to crush it. The included angle makes the flying knife mechanism 2 not only pulverize the coal, but also transport the pulverized coal ash. The pulverized coal ash is sieved through the screen 3, and then enters the ash pump 11 at the lower part after sieving, and then flows to the next step of the ash conveying system.

刀叶的刀口面与所述筛网3的夹角的一优选方案是呈45°。A preferred solution of the included angle between the knife-edge surface of the blade and the screen 3 is 45°.

可设置轴承座4实现对飞刀机构2转轴的配合,轴承座4固定设置于所述筛网3下方,所述转轴下端贯穿所述轴承座4,所述轴承座4优选法兰双轴承座。A bearing seat 4 can be provided to cooperate with the rotating shaft of the flying knife mechanism 2. The bearing seat 4 is fixedly arranged below the screen 3, and the lower end of the rotating shaft runs through the bearing seat 4. The bearing seat 4 is preferably a flange double bearing seat.

所述转轴下端再通过皮带传输机构与所述动力装置连接。本实用新型包括但不限于皮带传输机构,也可以采用其他动力传输方式实现等同替换。The lower end of the rotating shaft is connected with the power device through a belt transmission mechanism. The utility model includes but is not limited to a belt transmission mechanism, and other power transmission methods can also be used to achieve equivalent replacement.

内密封壳体5设置于所述轴承座4外侧,内密封壳体5将所述轴承座4和转轴下端密封,以防止灰尘进入内部而引起设备故障。The inner sealing shell 5 is arranged on the outer side of the bearing seat 4, and the inner sealing shell 5 seals the bearing seat 4 and the lower end of the rotating shaft to prevent dust from entering the inside and causing equipment failure.

图1中,动力装置设置于粉碎机壳体6外侧,所述皮带传输机构穿过所述内密封壳体5,位于所述粉碎机壳体6与所述内密封壳体5之间的所述皮带传输机构外围设置密封挡板。本实施例中相当于在内密封壳体5上设置了一供皮带穿过的开口,然后再开口边缘设置一圈密封挡板,该密封挡板并延伸至粉碎机壳体6。In Fig. 1, the power device is arranged on the outside of the pulverizer housing 6, the belt transmission mechanism passes through the inner sealing housing 5, and all the parts between the pulverizer housing 6 and the inner sealing housing 5 A sealing baffle is arranged on the periphery of the belt transmission mechanism. In this embodiment, it is equivalent to setting an opening for the belt to pass through on the inner sealing shell 5 , and then setting a ring of sealing baffles on the edge of the opening, and the sealing baffles extend to the pulverizer shell 6 .

上述动力装置可以采用电机7,但本实用新型并不局限于此。Above-mentioned power device can adopt motor 7, but the utility model is not limited thereto.

为了对轴承座4和转轴进行散热,可在所述内密封壳体5下部连接进气管8,所述内密封壳体5上部连接出气管,然后通过风冷系统对其供风、散热。In order to dissipate heat from the bearing seat 4 and the rotating shaft, an air intake pipe 8 can be connected to the lower part of the inner sealing case 5, and an air outlet pipe can be connected to the upper part of the inner sealing case 5, and then air is supplied and dissipated by the air cooling system.

以及可在所述脱硫塔灰斗1底部设置灰斗闸板阀9,以控制煤的进料。And an ash hopper gate valve 9 can be set at the bottom of the ash hopper 1 of the desulfurization tower to control the feeding of coal.

在所述粉碎机壳体6底部可设置卸料阀10,以对粉煤灰的输送进行控制。A discharge valve 10 may be provided at the bottom of the pulverizer housing 6 to control the delivery of fly ash.

综上而言,本实用新型是专门为输灰系统设计的破碎装置,主要用于电厂输灰系统,如除尘器下料口,脱硫装置的下料口,灰库的下料口等。设计的技术点:1)三叶菱形飞刀的刀口面与筛板成45度夹角,在破碎的同时帮助物料输送。2)筛板孔根据物料要求设计孔径,可控制物料粒径。3)轴承座设计在管道内,全密封,电机在管道外,维护检修方便。4)设备外形为圆形,进出接口与管道直径相同,破碎机内物料流动方向与管道的流向相同,使物料在输送流动时被破碎,现场安装方便,不受位置缺陷。5)轴承座有通风冷却装置,保证轴承的冷却。轴承座有加油口,保证轴承的润滑。In summary, the utility model is a crushing device specially designed for the ash conveying system, mainly used in the ash conveying system of the power plant, such as the discharge port of the dust collector, the discharge port of the desulfurization device, the discharge port of the ash storage, etc. The technical points of the design: 1) The knife-edge surface of the three-leaf diamond-shaped flying knife forms an angle of 45 degrees with the sieve plate, which helps the material to be conveyed while crushing. 2) The hole diameter of the sieve plate is designed according to the requirements of the material, which can control the particle size of the material. 3) The bearing seat is designed in the pipeline, fully sealed, and the motor is outside the pipeline, which is convenient for maintenance and repair. 4) The shape of the equipment is circular, and the diameter of the inlet and outlet is the same as that of the pipeline. The flow direction of the material in the crusher is the same as that of the pipeline, so that the material is crushed during the conveying flow, which is convenient for on-site installation and free from positional defects. 5) The bearing seat has a ventilation cooling device to ensure the cooling of the bearing. The bearing seat has an oil filler to ensure the lubrication of the bearing.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其它实施例的不同之处,各个实施例之间相同相似部分相互参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

在本说明书中所谈到的“一个实施例”、“另一个实施例”、“实施例”、等,指的是结合该实施例描述的具体特征、结构或者特点包括在本申请概括性描述的至少一个实施例中。在说明书中多个地方出现同种表述不是一定指的是同一个实施例。进一步来说,结合任一实施例描述一个具体特征、结构或者特点时,所要主张的是结合其他实施例来实现这种特征、结构或者特点也落在本实用新型的范围内。References in this specification to "one embodiment", "another embodiment", "embodiment", etc. refer to the specific features, structures or characteristics described in conjunction with the embodiment included in the general description of this application. In at least one embodiment of . The appearance of the same expression in multiple places in the specification does not necessarily refer to the same embodiment. Furthermore, when a specific feature, structure or characteristic is described in combination with any embodiment, it should be claimed that realizing such feature, structure or characteristic in combination with other embodiments also falls within the scope of the present invention.

尽管这里参照本实用新型的多个解释性实施例对本实用新型进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变型和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the invention has been described herein with reference to a number of illustrative embodiments of the invention, it should be understood that many other modifications and implementations can be devised by those skilled in the art which will fall within the scope of this application. within the scope and spirit of the principles disclosed. More specifically, within the scope of the disclosure and claims of the present application, various modifications and improvements can be made to the components and/or layout of the subject combination layout. In addition to modifications and improvements in component parts and/or layout, other uses will be apparent to those skilled in the art.

Claims (10)

1.一种输灰系统灰块粉碎机,其特征在于包括:1. A kind of ash conveying system ash pulverizer, it is characterized in that comprising: 脱硫塔灰斗(1);Desulfurization tower ash hopper (1); 筛网(3),其位于所述脱硫塔灰斗(1)下方,且水平设置;A screen (3), which is located below the ash hopper (1) of the desulfurization tower, and is arranged horizontally; 飞刀机构(2),其设置于所述脱硫塔灰斗(1)与所述筛网(3)之间,所述飞刀机构(2)中部与转轴连接,所述飞刀机构(2)的刀叶从所述飞刀机构(2)中部至四周为切斜向上设置,且所述刀叶的刀口面与所述筛网(3)呈44-46度夹角;A flying knife mechanism (2), which is arranged between the ash hopper (1) of the desulfurization tower and the screen (3), the middle part of the flying knife mechanism (2) is connected to the rotating shaft, and the flying knife mechanism (2) ) blades are arranged obliquely upwards from the middle of the flying knife mechanism (2) to the surroundings, and the blade surface of the blades is at an angle of 44-46 degrees with the screen (3); 动力装置,其与所述飞刀机构(2)的转轴连接。A power device is connected with the rotating shaft of the flying knife mechanism (2). 2.根据权利要求1所述的输灰系统灰块粉碎机,其特征在于还包括:2. The ash block pulverizer of the ash conveying system according to claim 1, further comprising: 轴承座(4),其固定设置于所述筛网(3)下方,且所述转轴下端贯穿所述轴承座(4)。The bearing seat (4) is fixedly arranged under the screen (3), and the lower end of the rotating shaft passes through the bearing seat (4). 3.根据权利要求2所述的输灰系统灰块粉碎机,其特征在于所述轴承座(4)为法兰双轴承座。3. The ash block pulverizer of the ash conveying system according to claim 2, characterized in that the bearing seat (4) is a flange double bearing seat. 4.根据权利要求2或3所述的输灰系统灰块粉碎机,其特征在于还包括:4. The ash block pulverizer of the ash conveying system according to claim 2 or 3, further comprising: 内密封壳体(5),其设置于所述轴承座(4)外侧,将所述轴承座(4)和转轴一端密封。The inner sealing shell (5), which is arranged outside the bearing seat (4), seals the bearing seat (4) and one end of the rotating shaft. 5.根据权利要求4所述的输灰系统灰块粉碎机,其特征在于所述转轴一端通过皮带传输机构与所述动力装置连接。5. The ash block pulverizer of the ash conveying system according to claim 4, characterized in that one end of the rotating shaft is connected to the power device through a belt transmission mechanism. 6.根据权利要求5所述的输灰系统灰块粉碎机,其特征在于所述动力装置设置于粉碎机壳体(6)外侧,所述皮带传输机构穿过所述内密封壳体(5),位于所述粉碎机壳体(6)与所述内密封壳体(5)之间的所述皮带传输机构外围设置密封挡板。6. The ash block pulverizer of the ash conveying system according to claim 5, characterized in that the power device is arranged outside the pulverizer housing (6), and the belt transmission mechanism passes through the inner sealed housing (5 ), a sealing baffle is arranged on the periphery of the belt transmission mechanism between the pulverizer housing (6) and the inner sealing housing (5). 7.根据权利要求6所述的输灰系统灰块粉碎机,其特征在于所述动力装置为电机(7)。7. The ash block pulverizer of the ash conveying system according to claim 6, characterized in that the power device is a motor (7). 8.根据权利要求6所述的输灰系统灰块粉碎机,其特征在于所述内密封壳体(5)下部连接进气管(8),所述内密封壳体(5)上部连接出气管。8. The ash block pulverizer of the ash conveying system according to claim 6, characterized in that the lower part of the inner sealed casing (5) is connected to the air inlet pipe (8), and the upper part of the inner sealed casing (5) is connected to the air outlet pipe . 9.根据权利要求6所述的输灰系统灰块粉碎机,其特征在于所述脱硫塔灰斗(1)底部设置灰斗闸板阀(9)。9. The ash block crusher in the ash conveying system according to claim 6, characterized in that an ash hopper gate valve (9) is provided at the bottom of the desulfurization tower ash hopper (1). 10.根据权利要求6所述的输灰系统灰块粉碎机,其特征在于所述粉碎机壳体(6)底部设置卸料阀(10)。10. The ash block pulverizer of the ash conveying system according to claim 6, characterized in that a discharge valve (10) is provided at the bottom of the pulverizer housing (6).
CN202223316662.9U 2022-12-07 2022-12-07 Ash Conveying System Ash Block Crusher Expired - Fee Related CN219252799U (en)

Priority Applications (1)

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CN202223316662.9U CN219252799U (en) 2022-12-07 2022-12-07 Ash Conveying System Ash Block Crusher

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Application Number Priority Date Filing Date Title
CN202223316662.9U CN219252799U (en) 2022-12-07 2022-12-07 Ash Conveying System Ash Block Crusher

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CN219252799U true CN219252799U (en) 2023-06-27

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