CN219234185U - Linear cutting filtering water tank - Google Patents

Linear cutting filtering water tank Download PDF

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Publication number
CN219234185U
CN219234185U CN202320075457.3U CN202320075457U CN219234185U CN 219234185 U CN219234185 U CN 219234185U CN 202320075457 U CN202320075457 U CN 202320075457U CN 219234185 U CN219234185 U CN 219234185U
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Prior art keywords
filter
filtering mechanism
fixedly connected
filtering
box body
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CN202320075457.3U
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Chinese (zh)
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王利民
李崇兵
曲建东
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Prinx Chengshan Shandong Tire Co Ltd
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Prinx Chengshan Shandong Tire Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model belongs to the technical field of cutting working solution filtering devices of linear cutting machines, and more specifically relates to a linear cutting filtering water tank, which comprises a box body, wherein a first sliding groove and a second sliding groove are formed in the box body, a partition plate is fixedly connected to the box body, a water pump is fixedly connected to the upper end of the partition plate, a liquid inlet pipe is fixedly connected to the lower end of the water pump, a second liquid discharge pipe is fixedly connected to the front end of the water pump, the second liquid discharge pipe penetrates through the box body, and the partition plate and the water pump are both positioned at the right end of a fourth filtering mechanism; according to the utility model, under the cooperation of the first filtering mechanism, the second filtering mechanism, the third filtering mechanism and the fourth filtering mechanism, a plurality of filtering mechanisms are added in the water tank to filter impurities, so that the filtering time of working solution is prolonged, the impurities and scrap iron in cutting waste liquid are well precipitated and filtered, and the finish of a workpiece can be improved when a product is cut, so that the precision of the processed product is higher.

Description

Linear cutting filtering water tank
Technical Field
The application belongs to the technical field of cutting working solution filtering devices of linear cutting machines, and particularly relates to a linear cutting filtering water tank.
Background
The wire cutting machine mainly comprises a machine tool, a numerical control system and a high-frequency power supply. The numerical control system is composed of a singlechip, a keyboard and a variable frequency detection system, and has the main functions of gap compensation, linear interpolation, circular arc interpolation, automatic broken wire processing and the like. Materials such as high strength, high toughness, high hardness, high brittleness, magnetic materials, and precise, fine and complex shape parts can be cut, wire cutting technology and wire cutting machine tools are widely applied in various industries, and in the working process of the wire cutting machine, water is required to be used for cooling work, so that a large amount of sewage is generated, and in order to improve the water resource utilization rate, the sewage is often required to be filtered.
However, the traditional fast wire cutting working solution filtering water tank is simple in structure, only one filtering device is used, the self-weight of the cutting solution iron slag is used for precipitation, after a period of working, the cutting solution contains a large amount of metal powder such as molybdenum, iron and oil sludge and impurities, along with the longer and longer processing time, the working solution becomes turbid, the impurities are increased, phenomena such as unsatisfactory discharge, high molybdenum wire loss, wire breakage, poor chip removal and the like during cutting are easy to occur, the processing precision is influenced, the labor efficiency is reduced, and the service cycle is short due to serious pollution of the cutting solution, so that the wire cutting filtering water tank is needed to be designed.
Disclosure of Invention
In order to achieve the above purpose, the technical scheme adopted in the application is as follows: the utility model provides a wire cutting filter tank, which comprises a box body, the upper end block of box has the closing cap, the inlet opening has been seted up to the up end of closing cap, first sliding tray and second sliding tray have been seted up to the inside of box, the inside sliding connection of first sliding tray has first connecting seat, the inside fixed mounting of first connecting seat has first filter mechanism and second filter mechanism, first filter mechanism is located the positive upper end of second filter mechanism, the second sliding tray is provided with two sets of, and even inside that is located the box, the equal sliding connection of inside of two second sliding trays has the second connecting seat, the connecting seat inside fixedly connected with third filter mechanism that is located the left end, first filter mechanism and second filter mechanism are located the left end of third filter mechanism to with third filter mechanism fixedly connected with, the connecting seat inside fixedly connected with fourth filter mechanism that is located the right-hand member, the inside fixedly connected with baffle of box, the upper end fixedly connected with water pump of baffle, the lower extreme fixedly connected with of water pump, second filter mechanism and second drain pipe fixedly connected with the water pump, the drain pipe all is located the right-hand member, drain pipe fixedly connected with the drain pump.
Optionally, the water inlet hole is located at the right upper end of the first filtering mechanism.
Optionally, the lower extreme fixedly connected with universal wheel of box, the universal wheel is provided with four, and even the lower extreme that is located the box, both ends all fixedly connected with activity handle about the box.
Optionally, the interior of the box body is divided into three chambers, a first chamber is formed between the left end of the third filtering mechanism and the inner wall of the box body, a second chamber is formed between the third filtering mechanism and the fourth filtering mechanism, and a fourth chamber is formed between the right end of the fourth filtering mechanism and the inner wall of the box body.
Optionally, the left end fixedly connected with first fluid-discharge tube and the first valve of box, first valve and first fluid-discharge tube fixed connection, first fluid-discharge tube and first valve are located the left end of first cavity, the rear end fixedly connected with scum pipe and the second valve of box, scum pipe and second valve fixed connection, scum pipe and second valve are provided with two sets of, are located the rear end of first cavity and second cavity respectively.
Optionally, the first filtering mechanism and the second filtering mechanism each comprise a first filter cotton and a first filter screen, and the first filter cotton is positioned at the upper end of the first filter screen; the third filtering mechanism and the fourth filtering mechanism comprise second filtering cotton and second filtering nets, the second filtering nets are arranged in two, the second filtering cotton is located between the two second filtering nets, the material thicknesses of the first filtering nets and the second filtering nets are the same, and the material thicknesses of the first filtering cotton and the second filtering cotton are the same.
Optionally, the box adopts 3mm thick corrosion resistant plate to make, first filter screen and second filter screen all adopt 1mm thick corrosion resistant plate to make, the baffle adopts 2mm thick iron plate to make, the thickness of cotton filter is 40mm, the diameter of universal wheel is 80mm.
Optionally, a supporting seat is fixedly connected to the inside of the box body, and the supporting seat is located at the right lower end of the first connecting seat.
The utility model has the beneficial effects that:
the impurity is filtered by adding a plurality of filtering mechanisms in the water tank through the matching of the first filtering mechanism, the second filtering mechanism, the third filtering mechanism and the fourth filtering mechanism, and the filtering time of the working solution is prolonged, wherein the water tank is divided into three parts through the matching of the plurality of filtering mechanisms, so that the sedimentation tank is increased, the sedimentation process is increased, at the moment, the cutting waste liquid can be better filtered for twice to sediment, the impurity and the scrap iron in the cutting waste liquid can be better sediment and filtered, the service period of the working solution is prolonged when the working solution is recycled, the cleanliness of the working solution is improved, the smoothness of a workpiece can be improved when the product is cut, the processed product has higher precision, the phenomena of unsatisfactory discharge, large molybdenum wire loss, poor chip removal and the like do not occur easily, the quick wire cutting working solution filtering water tank does not need frequent maintenance, the maintenance time is saved, and the labor efficiency is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required for the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the overall structure of a front view of the present utility model;
FIG. 2 is a schematic top view of the overall structure of the present utility model;
FIG. 3 is a schematic view of the structure of the present utility model in front view;
FIG. 4 is an enlarged schematic view of the structure of FIG. 3A according to the present utility model;
FIG. 5 is a schematic view of the overall structure of the present utility model after being disassembled from top view;
fig. 6 is an enlarged schematic view of the structure B of fig. 5 according to the present utility model.
The symbols in the drawings illustrate:
1. a case; 2. a closing cap; 3. a water inlet hole; 4. a movable handle; 5. a universal wheel; 6. a first liquid discharge pipe; 7. a first valve; 8. a second liquid discharge pipe; 9. a slag discharge pipe; 10. a second valve; 11. a water pump; 12. a partition plate; 13. a liquid inlet pipe; 14. a fourth filtering mechanism; 15. a third filtering mechanism; 16. a first filtering mechanism; 17. a second filtering mechanism; 18. a second filter cotton; 19. a second filter screen; 20. a first filter cotton; 21. a first filter screen; 22. a first connection base; 23. a support base; 24. a first sliding groove; 25. a second connecting seat; 26. and a second sliding groove.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved by the present application more clear, the present application is further described in detail below with reference to fig. 1 to 6 and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the present application.
A wire-cut filter tank provided in an embodiment of the present application will now be described. The utility model provides a wire-electrode cutting filter tank, including box 1, the upper end block of box 1 has closing cap 2, inlet opening 3 has been seted up to closing cap 2's up end, first slide groove 24 and second slide groove 26 have been seted up to box 1's inside, first slide groove 24's inside sliding connection has first connecting seat 22, first filter mechanism 16 and second filter mechanism 17 are fixed in the inside fixed mounting of first connecting seat 22, first filter mechanism 16 is located the positive upper end of second filter mechanism 17, second slide groove 26 is provided with two sets of, and even inside that is located box 1, the inside of two second slide grooves 26 all sliding connection has second connecting seat 25, the inside fixedly connected with third filter mechanism 15 of connecting seat that is located the left end, first filter mechanism 16 and second filter mechanism 17 are located the left end of third filter mechanism 15, and with third filter mechanism 15 fixed connection, the inside fixedly connected with fourth filter mechanism 14 of connecting seat that is located the right-hand member, the inside fixedly connected with baffle 12 of box 1, the upper end fixedly connected with water pump 11 of baffle 12, the lower extreme fixedly connected with water pump 11 is located the second water pump 11, the drain pipe 11 is located the second drain pipe 8, the drain pipe is located the second drain pipe 11 is located the second drain pipe 8, the drain pipe is fixed with the second drain pipe 11, the drain pipe is located the drain pipe is connected with the second pipe 11.
When the device is in operation, under the cooperation of the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14, the original fast wire cutting working solution filtering water tank is changed into four-channel filtering through only one simple filtering device, and meanwhile, the water tank is also divided into two sedimentation tanks through the cooperation of the multiple filtering mechanisms, so that the working solution can be subjected to twice sedimentation through four-time filtering, impurities and scrap iron in cutting waste liquid can be well sedimented and filtered, the service cycle of the working solution is prolonged, and when products are cut, the processed products are cleaner due to the fact that the filtered working solution is cleaner, the precision is higher, meanwhile, when the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14 are required to be replaced, the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14 can be detached from the water tank to be cleaned or replaced, and the filtering operation in the water tank can be better completed.
Alternatively, the water inlet 3 is located at the very upper end of the first filter mechanism 16.
When the wire cutting machine works, cutting fluid waste liquid generated in the operation of the wire cutting machine enters the box body 1 from the water inlet hole 3, and then smoothly passes through the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14 to carry out four filtering operations.
Optionally, the lower extreme fixedly connected with universal wheel 5 of box 1, universal wheel 5 are provided with four, and even the lower extreme that is located box 1, the both ends are all fixedly connected with movable handle 4 about box 1.
When the water tank is in work, the water tank is conveniently transported to a proper position for use.
Optionally, the inside of the box body 1 is divided into three chambers, a first chamber is formed between the left end of the third filtering mechanism 15 and the inner wall of the box body 1, a second chamber is formed between the third filtering mechanism 15 and the fourth filtering mechanism 14, and a fourth chamber is formed between the right end of the fourth filtering mechanism 14 and the inner wall of the box body 1.
During operation, through the operating fluid after the first filtering mechanism 16 and the second filtering mechanism 17 twice filters, fall into first cavity, first cavity can make the iron slag that contains in the operating fluid carry out one time and deposit, and the operating fluid enters into the second cavity along the third filtering mechanism 15 again, the operating fluid has filtered for the third time this moment, the iron slag in the operating fluid after the filtration can carry out the second time and deposit in the second cavity, finally the operating fluid rethread fourth filtering mechanism 14 carries out the fourth time and filters, the operating fluid after the filtration can reuse, the cutting fluid waste liquid that like this filtration was processed is cleaner.
Optionally, the left end fixedly connected with first fluid-discharge tube 6 and first valve 7 of box 1, first valve 7 and first fluid-discharge tube 6 fixed connection, first fluid-discharge tube 6 and first valve 7 are located the left end of first cavity, the rear end fixedly connected with scum pipe 9 and the second valve 10 of box 1, scum pipe 9 and the fixed connection of second valve 10, scum pipe 9 and second valve 10 are provided with two sets of, are located the rear end of first cavity and second cavity respectively.
In operation, the iron slag in the first chamber and the second chamber can be discharged from the slag discharge pipe 9 by opening the second valve 10, and the residual liquid in the tank 1 can also be discharged through the first liquid discharge pipe 6 by opening the first valve 7.
Optionally, the first filtering mechanism 16 and the second filtering mechanism 17 each include a first filter cotton 20 and a first filter screen 21, and the first filter cotton 20 is located at an upper end of the first filter screen 21; the third filtering mechanism 15 and the fourth filtering mechanism 14 comprise second filtering cotton 18 and second filtering nets 19, the second filtering nets 19 are two, the second filtering cotton 18 is located between the two second filtering nets 19, the material thicknesses of the first filtering nets 21 and the second filtering nets 19 are the same, and the material thicknesses of the first filtering cotton 20 and the second filtering cotton 18 are the same.
In operation, the first filter cotton 20, the second filter cotton 18, the first filter screen 21 and the second filter screen 19 can filter impurities in the waste cutting fluid better.
Alternatively, the box body 1 is made of stainless steel plates with the thickness of 3mm, the first filter screen 21 and the second filter screen 19 are made of stainless steel plates with the thickness of 1mm, the partition plate 12 is made of iron plates with the thickness of 2mm, the thickness of filter cotton is 40mm, and the diameter of the universal wheel 5 is 80mm.
During operation, the whole equipment is more convenient to use and has more remarkable filtering effect.
Optionally, a supporting seat 23 is fixedly connected to the inside of the box 1, and the supporting seat 23 is located at the right lower end of the first connecting seat 22.
In operation, the support base 23 can support the first connecting base 22, so that the first connecting base 22, the first filtering mechanism 16 and the second filtering mechanism 17 can be more stably positioned in the box 1.
Working principle:
when the utility model is used, the waste liquid of the cutting fluid generated in the operation of the wire cutting machine enters the filtering box body 1 from the water inlet hole 3, the working fluid entering the box body 1 is filtered twice through the first filtering mechanism 16 and the second filtering mechanism 17, the working fluid after the twice filtration falls into the first cavity, at this time, the scrap iron waste residues in the working fluid can be precipitated in the first cavity, the working fluid is filtered twice along the third filtering mechanism 15 and the fourth filtering mechanism 14 again, the working fluid after the third filtration is carried out along the third filtering mechanism 15, the scrap iron residues in the working fluid after the twice precipitation and the four times filtration are precipitated in the second cavity, the working fluid after the filtration processing is cleaner, the working fluid after the filtration processing is finally left in the third cavity, at this time, the water pump 11 is started, so that water in the third cavity enters the water pump 11 through the liquid inlet pipe 13, and then the water is recycled from the second liquid discharge pipe 8 to the cutting liquid spraying device of the medium-speed wire cutting machine, and when the filtered working liquid is reused, the processed product is higher in precision and cleaner, when the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14 have problems and need to be replaced or maintained, the sealing cover 2 can be opened, and the first filtering mechanism 16, the second filtering mechanism 17, the third filtering mechanism 15 and the fourth filtering mechanism 14 are pulled outwards along the first sliding groove 24 and the second sliding groove 26 to be detached, replaced or maintained, so that the filtering effect of the whole equipment is ensured.
The foregoing description of the preferred embodiment of the present utility model is not intended to limit the utility model to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a wire cutting filter water tank, includes box (1), its characterized in that: the upper end of the box body (1) is clamped with a sealing cover (2), the upper end face of the sealing cover (2) is provided with water inlets (3), a first sliding groove (24) and a second sliding groove (26) are formed in the box body (1), a first connecting seat (22) is connected in a sliding mode in the first sliding groove (24), a first filtering mechanism (16) and a second filtering mechanism (17) are fixedly arranged in the first connecting seat (22), the first filtering mechanism (16) is located at the right upper end of the second filtering mechanism (17), two groups of water inlets are formed in the second sliding groove (26), the two groups of water inlets are uniformly formed in the box body (1), a second connecting seat (25) is connected in a sliding mode in the inner portion of the connecting seat at the left end, a third filtering mechanism (15) is fixedly connected in the inner portion of the connecting seat at the left end, the first filtering mechanism (16) and the second filtering mechanism (17) are located at the left end of the third filtering mechanism (15) and fixedly connected with a water pump (12) at the right end fixedly connected with a partition plate (12) fixedly connected with the inner side of the water pump (11), the front end fixedly connected with second fluid-discharge tube (8) of water pump (11), second fluid-discharge tube (8) run through box (1), baffle (12) and water pump (11) all are located the right-hand member of fourth filtering mechanism (14).
2. A wire cut filter tank as defined in claim 1, wherein: the water inlet hole (3) is positioned at the right upper end of the first filtering mechanism (16).
3. A wire cut filter tank as defined in claim 1, wherein: the novel multifunctional electric box is characterized in that the lower end of the box body (1) is fixedly connected with universal wheels (5), the universal wheels (5) are arranged at four lower ends of the box body (1) uniformly, and the left end and the right end of the box body (1) are fixedly connected with movable handles (4).
4. A wire cut filter tank as defined in claim 1, wherein: the inside of box (1) is divided into three cavities, constitute first cavity between third filter mechanism (15) left end and box (1) inner wall, constitute the second cavity between third filter mechanism (15) and fourth filter mechanism (14), constitute the fourth cavity between fourth filter mechanism (14) right-hand member and box (1) inner wall.
5. A wire cut filter tank as defined in claim 1, wherein: the novel slag discharging device comprises a box body (1), and is characterized in that the left end of the box body (1) is fixedly connected with a first liquid discharging pipe (6) and a first valve (7), the first valve (7) is fixedly connected with the first liquid discharging pipe (6), the first liquid discharging pipe (6) and the first valve (7) are located at the left end of a first cavity, the rear end of the box body (1) is fixedly connected with a slag discharging pipe (9) and a second valve (10), the slag discharging pipe (9) is fixedly connected with the second valve (10), and the slag discharging pipe (9) and the second valve (10) are provided with two groups and are located at the rear ends of the first cavity and the second cavity respectively.
6. A wire cut filter tank as defined in claim 3, wherein: the first filtering mechanism (16) and the second filtering mechanism (17) comprise first filter cotton (20) and a first filter screen (21), and the first filter cotton (20) is positioned at the upper end of the first filter screen (21); third filter mechanism (15) and fourth filter mechanism (14) all include second filter cotton (18) and second filter screen (19), second filter screen (19) are provided with two, second filter cotton (18) are located between two second filter screens (19), the material thickness of first filter screen (21) and second filter screen (19) is the same, the material and the thickness of first filter cotton (20) and second filter cotton (18) are the same.
7. A wire cut filter tank as defined in claim 6, wherein: the box (1) is made of stainless steel plates with the thickness of 3mm, the first filter screen (21) and the second filter screen (19) are made of stainless steel plates with the thickness of 1mm, the partition plate (12) is made of iron plates with the thickness of 2mm, the thickness of filter cotton is 40mm, and the diameter of the universal wheel (5) is 80mm.
8. A wire cut filter tank as defined in claim 1, wherein: the inside fixedly connected with supporting seat (23) of box (1), supporting seat (23) are located the just lower extreme of first connecting seat (22).
CN202320075457.3U 2023-01-09 2023-01-09 Linear cutting filtering water tank Active CN219234185U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320075457.3U CN219234185U (en) 2023-01-09 2023-01-09 Linear cutting filtering water tank

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320075457.3U CN219234185U (en) 2023-01-09 2023-01-09 Linear cutting filtering water tank

Publications (1)

Publication Number Publication Date
CN219234185U true CN219234185U (en) 2023-06-23

Family

ID=86844910

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320075457.3U Active CN219234185U (en) 2023-01-09 2023-01-09 Linear cutting filtering water tank

Country Status (1)

Country Link
CN (1) CN219234185U (en)

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