CN219218375U - Environment-friendly jean cloth spraying mechanism - Google Patents

Abstract

The utility model relates to an environment-friendly jean cloth spraying mechanism which comprises a base and a processing chamber fixedly arranged on the upper surface of the base, wherein a processing table is arranged in the processing chamber, the upper surface of the processing table is welded with two fixing plates, and two U-shaped frames are arranged on the opposite sides of the two fixing plates; the left side rotate on the right side outer wall of fixed plate and be connected with electric putter, and the left side of left side U type frame is fixed with electric putter's output, right side be equipped with tilting mechanism on the fixed plate. This environmental protection type jean cloth spraying mechanism drives driving gear through starting servo motor and rotates, and driving gear is rotatory and drive U type frame through the axis of rotation is rotatory with driven gear meshing to turn over the jean cloth, be convenient for spraying mechanism sprays the both sides of jean cloth, effectively improves the shower nozzle efficiency of jean cloth, reaches the practicality and is strong, is convenient for the advantage to jean cloth spraying.

Description

Environment-friendly jean cloth spraying mechanism

Technical Field

The utility model relates to the technical field of fabrics, in particular to an environment-friendly jean fabric spraying mechanism.

Background

Denim is a relatively thick yarn-dyed denim with deep warp, usually indigo, light weft, usually light grey or boiled white yarn. Also known as indigo labor cloth. Denim begins in the western united states and is known by grazing personnel for making clothing. Warp adopts a sizing and dyeing combined one-step dyeing process.

The utility model discloses an energy-saving and environment-friendly jean cloth spraying device which comprises a shell, a screw rod, a spraying chamber, a diversion trench, a screw rod groove, a spraying frame, a first drawing gate groove, an ultraviolet lamp, a machine case, a sterilizing chamber, a curing chamber, a drawing gate groove and a spray head group.

However, the energy-saving and environment-friendly jean spraying device is inconvenient to spray two sides of jean, so that after one side of jean is sprayed, workers are required to detach the jean, and then the jean is sprayed in a surface changing manner, so that the production efficiency of jean is seriously affected, and the production requirement cannot be met, and an environment-friendly jean spraying mechanism is provided for solving the problems.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides an environment-friendly jean cloth spraying mechanism which has the advantages of strong practicability, convenience in spraying jean cloth and the like, and solves the problems that the jean cloth is inconvenient to spray on two sides, and the jean cloth needs to be detached by a worker after one side of the jean cloth is sprayed, and then the jean cloth is sprayed after the other side of the jean cloth is replaced, so that the production efficiency of the jean cloth is seriously affected.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the environment-friendly jean cloth spraying mechanism comprises a base and a processing chamber fixedly arranged on the upper surface of the base, wherein a processing table is arranged in the processing chamber, fixing plates are welded on the upper surface of the processing table, the number of the fixing plates is two, and two U-shaped frames are arranged on the opposite sides of the two fixing plates;

the outer wall of the right side of the left side fixing plate is rotationally connected with an electric push rod, the left side of the left side U-shaped frame is fixed with the output end of the electric push rod, and the right side fixing plate is provided with a turnover mechanism;

the turnover mechanism comprises a servo motor arranged on the right side and arranged on the outer side of the fixed plate, a rotating shaft rotatably connected to one side of the fixed plate, close to the U-shaped frame, a transmission gear fixedly arranged on an output shaft of the servo motor and a driven gear fixedly arranged on the outer side of the rotating shaft, wherein the transmission gear is meshed with the driven gear, and one end, far away from the right side fixed plate, of the rotating shaft is fixed with the outer wall of the right side U-shaped frame.

Further, the processing room comprises spraying room, curing chamber and disinfection room, fixed mounting has flexible cylinder on the interior roof of spraying room, fixed mounting has spraying mechanism on the output of flexible cylinder, fixed mounting has the sterilamp on the inner wall of disinfection room.

Further, be equipped with the clamping structure on the U type frame, the clamping structure is fixed with the connecting plate by threaded connection and the inside dwang of U type frame on being fixed in the inner wall that the dwang one side was kept away from to the U type frame, the dwang be close to the fixed mounting of one end of connecting plate have with the anchor clamps of connecting plate looks adaptation, the dwang extends to the outside of U type frame, the equal fixed mounting of opposite side of connecting plate and anchor clamps has the protection pad.

Further, the quantity of clamping structure is four, and four clamping structure are located two U type framves respectively, servo motor's output shaft rotates with right side fixed plate to be connected, and the one end that right side U type frame was kept away from to the axis of rotation is connected with right side fixed plate rotation.

Further, the inside swing joint of processing platform has the bin that extends to its outside, and the inside of processing platform has seted up the feed inlet, fixed mounting has the collecting hopper on the feed inlet, the upper surface of bin is the opening form, and the size and the feed inlet looks adaptation of bin.

Further, the outside of spray booth is equipped with the mobile mechanism that extends to the disinfection room inside, mobile mechanism is including setting up in the outside gear motor of spray booth, fixed mounting in the epaxial lead screw of gear motor output, threaded connection in the outside movable block of lead screw and fixed mounting in the connecting seat of movable block upper surface, one side that the movable block was kept away from to the connecting seat is fixed with the lower surface of processing platform.

Further, be equipped with the spacing subassembly that extends to the disinfection room inside on the interior diapire of spraying room, spacing subassembly comprises slide rail and slider, slider and slide rail sliding connection, slide rail fixed mounting is on the interior diapire of spraying room, curing chamber and disinfection room, slider fixed mounting is in the lower surface of movable block.

Compared with the prior art, the utility model provides an environment-friendly jean cloth spraying mechanism, which has the following beneficial effects:

1. this environmental protection type jean cloth spraying mechanism drives driving gear through starting servo motor and rotates, and driving gear is rotatory and drive U type frame through the axis of rotation is rotatory with driven gear meshing to turn over the jean cloth, be convenient for spraying mechanism sprays the both sides of jean cloth, effectively improves the shower nozzle efficiency of jean cloth, reaches the practicality and is strong, is convenient for the advantage to jean cloth spraying.

2. This environment-friendly jean cloth spraying mechanism drives left side U type frame displacement through starting electric putter to adjust the interval of two U type framves, be convenient for fix the jean cloth of different width, then it is fixed with the jean cloth through the clamping structure, spray coating mechanism sprays the jean cloth, drives the lead screw rotation through starting gear motor, and the movable block drives the inside that processing platform displacement to curing chamber and disinfection room through the connecting seat, thereby accomplishes the processing to the jean cloth.

Drawings

FIG. 1 is a cross-sectional view of the structure of the present utility model;

FIG. 2 is a cross-sectional view of the structure of the processing station of the present utility model;

fig. 3 is a top view of the structure of the U-shaped frame of the present utility model.

In the figure: 1 base, 2 processing chambers, 21 spraying chambers, 22 curing chambers, 23 disinfection chambers, 3 processing tables, 4 fixed plates, 5U-shaped frames, 6 electric push rods, 7 servo motors, 8 transmission gears, 9 driven gears, 10 rotating shafts, 11 storage boxes, 12 collecting hoppers, 13 gear motors, 14 lead screws, 15 moving blocks, 16 connecting seats, 17 telescopic cylinders, 18 spraying mechanisms, 19 limiting components and 20 clamping structures.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-3, an environment-friendly jean cloth spraying mechanism comprises a base 1 and a processing chamber 2 fixedly installed on the upper surface of the base 1, wherein a processing table 3 is arranged in the processing chamber 2, fixing plates 4 are welded on the upper surface of the processing table 3, the number of the fixing plates 4 is two, and two U-shaped frames 5 are arranged on opposite sides of the two fixing plates 4; the electric push rod 6 is rotationally connected to the right outer wall of the left fixing plate 4, the left side of the left U-shaped frame 5 is fixed with the output end of the electric push rod 6, the left U-shaped frame 5 is driven to displace by starting the electric push rod 6, the distance between the two U-shaped frames 5 is adjusted, and jean cloth with different widths is convenient to fix. The processing chamber 2 comprises a spraying chamber 21, a curing chamber 22 and a sterilizing chamber 23, wherein a telescopic cylinder 17 is fixedly arranged on the inner top wall of the spraying chamber 21, a spraying mechanism 18 is fixedly arranged on the output end of the telescopic cylinder 17, and an ultraviolet sterilizing lamp is fixedly arranged on the inner wall of the sterilizing chamber 23.

Wherein spraying, curing and sterilizing of jean cloth are realized through the spraying chamber 21, the curing chamber 22 and the sterilizing chamber 23. The number of spray heads in the spray mechanism 18 is six, and the six spray heads are composed of three large spray heads and three small spray heads. Through three big shower nozzles and three little shower nozzles, can realize saving materials, avoid the coating transition extravagant, realize the effect of environmental protection. The number of telescopic cylinders 17 is two. Through telescopic cylinder 17, can go on lifting adjustment to spraying mechanism 18 to be convenient for spray the jean cloth.

It should be noted that the spraying mechanism belongs to a conventional technology known to the public in the prior art, so that the specific structural composition and working principle thereof will not be repeated herein.

In the embodiment, a turnover mechanism is arranged on the right side fixing plate 4; the turnover mechanism comprises a servo motor 7 arranged outside the right fixed plate 4, a rotating shaft 10 rotatably connected to one side, close to the U-shaped frame 5, of the fixed plate 4, a transmission gear 8 fixedly arranged on an output shaft of the servo motor 7, and a driven gear 9 fixedly arranged outside the rotating shaft 10, wherein the transmission gear 8 is meshed with the driven gear 9, and one end, far away from the right fixed plate 4, of the rotating shaft 10 is fixed with the outer wall of the right U-shaped frame 5. When the jean cloth needs to be turned over, the servo motor 7 is started to drive the transmission gear 8 to rotate, the transmission gear 8 rotates to be meshed with the driven gear 9 and drives the U-shaped frame 5 to rotate through the rotating shaft 10, so that the jean cloth is turned over, the spraying mechanism 18 can conveniently spray two sides of the jean cloth, and the spray head efficiency of the jean cloth is improved.

Wherein, servo motor 7's outside welding has the motor frame, and the motor frame passes through bolt fixed mounting on the right side outer wall of right side fixed plate 4, and the quantity of bolt is a plurality of. The outside of the processing chamber 2 is provided with a controller by which the electric appliances on the device can be controlled for use. The rotation angle of the two U-shaped frames 5 is 180 degrees and rotates back and forth, so that the wire harness on the electric push rod 6 is prevented from winding.

In this embodiment, be equipped with clamping structure 20 on the U type frame 5, clamping structure 20 is fixed with the connecting plate by threaded connection and the inside dwang of U type frame 5 on being fixed in the inner wall that the dwang was kept away from to U type frame 5 one side, the dwang be close to the fixed anchor clamps of connecting plate looks adaptation that have of one end fixed mounting, the dwang extends to the outside of U type frame 5, the equal fixed mounting of opposite side of connecting plate and anchor clamps has the protection pad. The number of the clamping structures 20 is four, the four clamping structures 20 are respectively located on the two U-shaped frames 5, an output shaft of the servo motor 7 is rotationally connected with the right-side fixing plate 4, and one end, far away from the right-side U-shaped frames 5, of the rotating shaft 10 is rotationally connected with the right-side fixing plate 4. Through rotatory dwang, make it drive anchor clamps to be close to the connecting plate to fix the denim cloth, through the protection pad, can avoid causing the injury to the denim cloth.

In this embodiment, the inside of the working table 3 is movably connected with a storage tank 11 extending to the outside thereof, and the inside of the working table 3 is provided with a feed inlet, a collecting hopper 12 is fixedly installed on the feed inlet, the upper surface of the storage tank 11 is open, and the size of the storage tank 11 is adapted to the feed inlet. Through the collecting hopper 12, redundant paint can be imported, finally the paint is collected by the storage box 11, the paint is prevented from being wasted by transition, and the effect of environmental protection is realized. The storage box 11 extends to the outside of the processing table 3, and a handle is fixed to the front surface of the outside of the storage box 11, so that the storage box 11 can be conveniently moved out of the processing table 3.

In this embodiment, a moving mechanism extending to the inside of the disinfection chamber 23 is disposed outside the spraying chamber 21, and the moving mechanism includes a gear motor 13 disposed outside the spraying chamber 21, a screw 14 fixedly mounted on an output shaft of the gear motor 13, a moving block 15 screwed on the outside of the screw 14, and a connecting seat 16 fixedly mounted on an upper surface of the moving block 15, where a side of the connecting seat 16 away from the moving block 15 is fixed to a lower surface of the processing table 3. The inner bottom wall of the spraying chamber 21 is provided with a limiting component 19 extending to the inside of the sterilizing chamber 23, the limiting component consists of a sliding rail and a sliding block, the sliding block is in sliding connection with the sliding rail, the sliding rail is fixedly arranged on the inner bottom walls of the spraying chamber 21, the curing chamber 2 and the sterilizing chamber 23, and the sliding block is fixedly arranged on the lower surface of the moving block 15. The screw rod 14 is driven to rotate by starting the gear motor 13, and the movable block 15 drives the processing table 3 to move to the inside of the curing chamber 22 and the sterilizing chamber 23 through the connecting seat 16, so that the processing of jean cloth is completed.

Wherein, lead screw 14 runs through the inside of spraying room 21 and fixed curing room 22, and lead screw 14 and the right side inner wall of disinfection room 23 rotate to be connected. The inner parts of the side of the spraying chamber 21, which is close to the curing chamber 22, and the side of the curing chamber 22, which is close to the sterilizing chamber 23, are respectively provided with a moving opening, so that the processing table 3 can drive the jean cloth to move. The gear motor 13 is externally welded with a mounting frame which is fixedly mounted on the left outer wall of the processing chamber 2 through a fastening bolt.

Further, the linear displacement of the moving block 15 can be ensured by the limitation of the limiting assembly 19, thereby improving the moving effect on the processing table 3. The length of the limiting assembly 19 is matched with the moving length of the processing table 3.

The working principle of the embodiment is as follows:

the electric push rod 6 is started to drive the left U-shaped frame 5 to move, denim fabrics with different widths are conveniently fixed, then the denim fabrics are fixed through the clamping structure 20, when the denim fabrics need to be turned over, the servo motor 7 is started to drive the transmission gear 8 to rotate, the transmission gear 8 is meshed with the driven gear 9 and drives the U-shaped frame 5 to rotate through the rotating shaft 10, the denim fabrics are turned over, finally the screw rod 14 is driven to rotate through the starting gear motor 13, and the moving block 15 drives the processing table 3 to move to the inside of the curing chamber 22 and the disinfection chamber 23 through the connecting seat 16, so that the denim fabrics are processed.

The beneficial effects of the embodiment are as follows:

this environment-friendly jean cloth spraying mechanism drives left side U type frame 5 displacement through starting electric putter 6 to adjust the interval of two U type frames 5, be convenient for fix the jean cloth of different width, then it is fixed with the jean cloth through clamping structure 20, spray coating mechanism 18 is to the jean cloth, when needs turn over, start servo motor 7 and drive gear 8 rotation, drive gear 8 rotation and driven gear 9 meshing and drive U type frame 5 rotation through axis of rotation 10, thereby turn over the jean cloth, be convenient for spray mechanism 18 spray to the both sides of jean cloth, improve the shower nozzle efficiency of jean cloth, effectively solved and be inconvenient for carrying out the both sides spraying to the jean cloth, after the one side of needs the staff to finish its dismantlement, then trade the spraying, seriously influence jean cloth production efficiency's problem, finally drive lead screw 14 rotation through starting gear 13, movable block 15 drives processing platform 3 displacement to the inside of curing chamber 22 and disinfection room 23 through connecting seat 16, thereby accomplish the processing to the jean cloth.

The electrical components appearing herein are all electrically connected with the master controller and the power supply, the master controller can be a conventional known device for controlling a computer and the like, and the prior art of power connection is not described in detail herein.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides an environment-friendly jean cloth spraying mechanism, includes base (1) and fixed mounting in processing room (2) of base (1) upper surface, its characterized in that: the processing chamber (2) is internally provided with a processing table (3), the upper surface of the processing table (3) is welded with two fixing plates (4), and two U-shaped frames (5) are arranged on opposite sides of the two fixing plates (4);

the outer wall of the right side of the fixed plate (4) on the left side is rotationally connected with an electric push rod (6), the left side of the left U-shaped frame (5) is fixed with the output end of the electric push rod (6), and the fixed plate (4) on the right side is provided with a turnover mechanism;

the turnover mechanism comprises a servo motor (7) arranged on the right side outside the fixed plate (4), a rotating shaft (10) rotationally connected to one side, close to the U-shaped frame (5), of the fixed plate (4), a transmission gear (8) fixedly installed on an output shaft of the servo motor (7) and a driven gear (9) fixedly installed on the outside of the rotating shaft (10), the transmission gear (8) is meshed with the driven gear (9), and one end, far away from the right side fixed plate (4), of the rotating shaft (10) is fixed to the outer wall of the right side U-shaped frame (5).

2. The environment-friendly jean fabric spraying mechanism as claimed in claim 1, wherein: the processing chamber (2) comprises a spraying chamber (21), a curing chamber (22) and a sterilizing chamber (23), wherein a telescopic cylinder (17) is fixedly arranged on the inner top wall of the spraying chamber (21), a spraying mechanism (18) is fixedly arranged at the output end of the telescopic cylinder (17), and an ultraviolet sterilizing lamp is fixedly arranged on the inner wall of the sterilizing chamber (23).

3. The environment-friendly jean fabric spraying mechanism as claimed in claim 1, wherein: be equipped with clamping structure (20) on U type frame (5), clamping structure (20) are fixed with the connecting plate by threaded connection and the inside dwang of U type frame (5) on being fixed with the inner wall that dwang one side was kept away from to U type frame (5), and the dwang is close to the anchor clamps of connecting plate looks adaptation in one end fixed mounting, the dwang extends to the outside of U type frame (5), the equal fixed mounting of opposite side of connecting plate and anchor clamps has the protection pad.

4. An environmental protection jean fabric spraying mechanism according to claim 3, characterized in that: the number of the clamping structures (20) is four, the four clamping structures (20) are respectively located on the two U-shaped frames (5), an output shaft of the servo motor (7) is rotationally connected with the right-side fixing plate (4), and one end, far away from the right-side U-shaped frames (5), of the rotating shaft (10) is rotationally connected with the right-side fixing plate (4).

5. The environment-friendly jean fabric spraying mechanism as claimed in claim 1, wherein: the inside swing joint of processing platform (3) has bin (11) that extends to its outside, and the inside of processing platform (3) has seted up the feed inlet, fixed mounting has collecting hopper (12) on the feed inlet, the upper surface of bin (11) is the opening form, and the size and the feed inlet looks adaptation of bin (11).

6. The environment-friendly jean fabric spraying mechanism as claimed in claim 2, wherein: the outside of spraying room (21) is equipped with the mobile mechanism who extends to inside disinfection room (23), mobile mechanism is including setting up in outside gear motor (13) of spraying room (21), fixed mounting in epaxial lead screw (14) of gear motor (13), threaded connection in outside movable block (15) of lead screw (14) and fixed mounting in connecting seat (16) of movable block (15) upper surface, one side and the lower surface fixed of processing platform (3) of movable block (15) are kept away from to connecting seat (16).

7. The environment-friendly jean fabric spraying mechanism as claimed in claim 6, wherein: the spraying room (21) is provided with a limiting component (19) extending to the inside of the disinfection room (23) on the inner bottom wall, the limiting component consists of a sliding rail and a sliding block, the sliding block is in sliding connection with the sliding rail, the sliding rail is fixedly arranged on the inner bottom wall of the spraying room (21), the curing room (22) and the disinfection room (23), and the sliding block is fixedly arranged on the lower surface of the moving block (15).

Images