CN219218185U - Automatic copper dissolving and feeding system - Google Patents
Automatic copper dissolving and feeding system Download PDFInfo
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- CN219218185U CN219218185U CN202222945819.8U CN202222945819U CN219218185U CN 219218185 U CN219218185 U CN 219218185U CN 202222945819 U CN202222945819 U CN 202222945819U CN 219218185 U CN219218185 U CN 219218185U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model relates to an automatic copper dissolving and feeding system, which comprises: the copper frame feeding device comprises a return guide rail, a plurality of line cranes, a rolling shear, a blanking pit, a cleaning tank and a plurality of copper dissolving tanks, wherein the line cranes bypass the return guide rail and control the heights of two sides of the copper frame by pulleys, when the front end of the line cranes are lifted above the blanking pit, the copper frame is released to the blanking pit, the copper frame is cut into the copper frame by the rolling shear, the shearing is stopped when the total weight of the copper frame is detected to a set value, the copper frame pit extends into the cleaning tank to clean the copper frame, finally, the copper dissolving tank is automatically opened, the copper frame enters and is obliquely poured into the copper frame, at the moment, the rear end line cranes control the other copper frame to be placed in the blanking pit to receive materials, when the front end line cranes leave the copper dissolving tank, the rear end line cranes move out of the pit, and reciprocate in such a way, and the front and rear line cranes perform asynchronous operation on the return guide rail, so that the rolling shear is operated, the copper frame is taken, the copper bar cleaning and the copper bar are poured into the copper dissolving tank to form an automatic production line, the production efficiency is greatly improved, and the high cost and high danger caused by a large number of workers are avoided.
Description
Technical Field
The utility model relates to the technical field of electrolytic copper foil, in particular to an automatic copper dissolving and feeding system.
Background
The copper dissolving step is to uniformly distribute raw copper strips in a copper dissolving tank, and to perform chemical reaction with added sulfuric acid and oxygen in the air, so that the raw copper strips are dissolved into copper sulfate aqueous solution, and the metal copper is changed into copper ions, thereby providing raw copper ions for electrolytic precipitation of copper foil.
In the copper foil production process, the purity of electrolyte directly influences the stability of product quality, the work of raw and other materials income jar is especially most important, and in traditional enterprise, the copper bar shearing process is accomplished by the manual work, the copper passes through the rolling shear and cuts into the copper bar and fall on ground, pick up lifting device again by the manual work in, it washs to hang to the washing tank to go, then add in the jar, this kind of operational mode needs a large amount of staff to accomplish (need 5 at a minimum), the cost of labor is higher, and very easily take place the incident at work, simultaneously in the in-process of going into the jar at the copper bar of adding, can hang the tube cap by going earlier, wait for the copper bar to cut to add, this kind of operation also can cause a large amount of sour gas to spill, and then influence the environment, further harm staff.
Disclosure of Invention
Therefore, the utility model aims to solve the technical problems that the labor cost is high and safety accidents are easy to occur due to the lack of an independent automatic production line in the copper dissolving production process in the prior art.
In order to solve the technical problems, the utility model provides an automatic copper dissolving and feeding system, which comprises:
the rolling shear comprises a copper bar discharging hole;
the blanking pit is positioned below the copper bar discharge hole, and a weight detector is arranged at the bottom of the blanking pit;
the copper dissolving tank is arranged at one side of the blanking pit far away from the rolling shear, and is provided with an automatic rolling gate bin gate;
a cleaning tank arranged between the blanking pit and the copper dissolving tank;
the rectangular guide rail is arranged above the blanking pit and the copper dissolving tank;
the traveling cranes are arranged around the rectangular guide rail, a plurality of traveling cranes are arranged, and a plurality of first pulleys are arranged on each traveling crane;
the copper frame, its both sides are passed through the lifting rope and are a plurality of first pulley is connected, the copper frame is passed through the line hangs and is carried to dissolving copper jar by blanking hole, the copper frame also is provided with a plurality of.
In one embodiment of the utility model, the rolling shear is provided with a guide groove plate which is rotatably connected with the copper bar discharging hole.
In one embodiment of the utility model, the rolling shear is provided with a supporting rod and a motor, the supporting rod is provided with a plurality of second pulleys, the guide groove plate is provided with a pull rope, and the pull rope sequentially bypasses the second pulleys and is connected with the shaft end of the motor.
In one embodiment of the utility model, a plurality of layers of guard plates are attached to the inner wall of the blanking pit.
In one embodiment of the utility model, the cleaning tank includes a water tank adjacent to the copper dissolution tank and a pickling tank adjacent to the blanking pit.
In one embodiment of the utility model, the copper frame comprises a bottom plate and a plurality of side plates, wherein the side plates are connected with each other, a pyramid shape is formed between the bottom plate, and cleaning holes are formed in the bottom plate and the side plates.
In one embodiment of the utility model, the rectangular guide rail comprises a main guide rail and auxiliary guide rails, wherein the auxiliary guide rails are inserted into two ends of the main guide rail, a plurality of auxiliary guide rails are arranged, and the auxiliary guide rails are all positioned right above the copper melting tank.
In one embodiment of the utility model, a first in-place sensor is arranged on the main guide rail, and the first in-place sensor is positioned right above the blanking pit.
In one embodiment of the utility model, a single said secondary rail is provided with a plurality of second in-place sensors.
In one embodiment of the present utility model, the device further comprises a plurality of support frames, and the clip-shaped guide rail is arranged on the plurality of support frames.
Compared with the prior art, the technical scheme of the utility model has the following advantages:
the utility model relates to an automatic copper-dissolving feeding system, when a front end crane reaches the upper part of a blanking pit, a first pulley releases a copper frame into the blanking pit, a rolling shear works and drops a sheared copper bar into the copper frame from a copper bar discharge hole, a weight detector detects the total weight of the copper frame in real time, when the total weight reaches a set value, the rolling shear stops working, a lifting rope drives the copper frame to move out of the blanking pit, the copper frame stretches into a cleaning tank to clean along with the movement of the crane and the action of the first pulley, finally reaches the upper part of a copper-dissolving tank, an automatic rolling gate bin door is opened, the copper frame stretches into the copper-dissolving tank, the first pulley controls lifting ropes at two sides of the copper frame to keep long and short, the copper frame inclines, and the copper bar naturally drops into the copper-dissolving tank, at the moment, the rear end crane controls the other copper frame to be just placed in the blanking pit for receiving materials, then when the front end crane leaves above the copper dissolution tank, the automatic rolling gate is closed, the rear end crane moves the corresponding copper frame out of the blanking pit, and the rear end crane reciprocates in such a way, so that the rolling shears run, the copper frame is taken out, the copper bar is cleaned and the copper bar is poured into the copper dissolution tank to form a tight automatic production line, the production efficiency is greatly improved, the high cost and the high risk caused by a large amount of manpower are avoided, the solution in the copper dissolution tank is not exposed in the air for a long time due to the design of the automatic rolling gate, and the pollution to the environment is greatly lightened.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings, in which
FIG. 1 is a schematic diagram of the overall structure of an automatic copper dissolving and feeding system of the utility model;
FIG. 2 is a top view of the automatic copper dissolving and feeding system of the present utility model;
FIG. 3 is a schematic diagram of a rolling shear in the automatic copper dissolving and feeding system shown in FIG. 1;
FIG. 4 is a schematic view of a copper frame in the automatic copper dissolving and feeding system shown in FIG. 1;
fig. 5 is a top view of a copper dissolving tank in the copper dissolving automatic feeding system shown in fig. 1.
Description of the specification reference numerals: 1. rolling shear; 101. copper bar discharge port; 102. a guide groove plate; 103. a support rod; 104. a motor; 2. a blanking pit; 3. a copper dissolving tank; 301. automatic rolling gate bin gate; 4. a cleaning tank; 401. a washing tank; 402. a pickling tank; 5. a return guide rail; 501. a main guide rail; 502. an auxiliary guide rail; 6. lifting; 601. a first pulley; 602. a hanging rope; 7. a copper frame; 701. a side plate; 702. cleaning the hole; 8. a weight detector; 9. a first in-place sensor; 10. a second in-place sensor; 11. and (5) supporting frames.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the utility model and practice it.
Referring to fig. 1 to 5, the present utility model provides an automatic copper dissolving and feeding system, comprising:
a rolling shear 1 comprising a copper bar discharge port 101;
the blanking pit 2 is positioned below the copper bar discharge hole 101, and a weight detector 8 is arranged at the bottom of the blanking pit 2;
the copper dissolving tank 3 is arranged at one side of the blanking pit 2 far away from the rolling shear 1, and the copper dissolving tank 3 is provided with an automatic rolling gate bin gate 301;
a cleaning tank 4 arranged between the blanking pit 2 and the copper dissolving tank 3;
the rectangular guide rail 5 is arranged above the blanking pit 2 and the copper dissolving tank 3;
a plurality of traveling cranes 6 which are wound around the return guide rail 5, and a single traveling crane 6 is provided with a plurality of first pulleys 601;
the copper frame 7, both sides of which are connected with a plurality of first pulleys 601 through hanging ropes 602, is transported to the copper dissolution tank 3 from the blanking pit 2 through the row hanging 6, and the copper frame 7 is also provided with a plurality of.
In summary, this kind of automatic copper dissolving and feeding system, when front end crane 6 arrives in the blanking pit 2 top, first pulley 601 releases copper frame 7 and is in blanking pit 2, rolling shear 1 works and will cut the copper bar that completes and fall into copper frame 7 by copper bar discharge gate 101, when the total weight of copper frame 7 is detected in real time to the weight detector 8, rolling shear 1 stops working, lifting rope 602 goes up and drives copper frame 7 and moves out blanking pit 2, copper frame 7 stretches into washing tank 4 along with the motion of crane 6 and first pulley 601 and washs, finally reach and dissolve copper tank 3 top, automatic rolling gate bin gate 301 opens, copper frame 7 stretches into in the copper tank 3, first pulley 601 controls copper frame 7 both sides lifting rope 602 keeps a length, copper frame 7 slope, copper bar natural drop to dissolve copper tank 3 in, rear end crane 6 control another copper frame 7 just in blanking pit 2 just before this moment, then when front end crane 6 leaves in the blanking pit 2, automatic rolling gate closes, the corresponding copper frame 7 of rear end crane 6 moves into the copper frame 7 and simultaneously, the high-speed of copper frame 7 has also been cut into the copper tank 3, the high-speed round wire is cut into to the large scale of copper frame 7 has been cut into to the required length, high-speed and high-speed ratio is realized, high-speed production cost is realized to the copper frame 7 is realized and the large scale is not to be exposed in the manufacturing process and is realized, and the large scale is realized to the copper tank is not in the manufacturing process is realized, and is greatly in the manufacturing process and is greatly to be exposed to the copper frame and is greatly in the manufacturing process and is easy to the manufacturing process to be exposed to the copper frame and is greatly side and easy to the copper frame and easy to be used.
Specifically, the rolling shear 1, the cleaning tank 4 and the copper dissolving tank 3 are all fastened on the workshop floor through a lower base or a bracket, a circular guide rail 5 is suspended through a high-level bracket, a blanking pit 2 with the depth of 1.2 meters X0.8 meters is dug downwards at a copper bar discharge hole 101 of the rolling shear 1, the periphery of the blanking pit 2 is wrapped by a sus304 stainless steel plate, positioning light columns can be arranged at four corners of the blanking pit 2 and on a row crane 6, the two positioning light columns are mutually related, when the row crane 6 runs to be aligned with the upper and lower positioning light columns, the movement is stopped, an upper switch and a lower switch are started to put an empty copper frame 7 into the pit, a weight detector 8 in the blanking pit 2 is interlocked with the rolling shear 1, when the copper frame 7 is placed stably (by controlling the release length of the lifting ropes 602, the lengths of the lifting ropes 602 at two sides of the copper frame 7 are kept consistent at the moment, so that the bottom plate of the copper frame 7 is in the horizontal plane), the weight range of the copper frame 7 detected by the weight detector 8 is an alarm critical point, the copper shearing machine receives a signal to start shearing a copper plate, the sheared copper bar directly falls into the copper frame 7, when the sheared copper bar is filled with the copper frame 7 (the weight is set as above), the slitting machine stops shearing, after receiving the full copper information, the lifting crane 6 lifts the copper frame 7 filled with the copper bar, leaves a lifting opening, and the other lifting crane 6 moves to the lifting opening, and the same work is continuously repeated; lifting the copper frame 7 to the upper side of the cleaning tank 4 (a sensor can be installed in place here or a positioning light column is arranged as described above), aligning with the cleaning tank 4, carrying out sexual acid cleaning on copper strips in the copper frame 7, then carrying out water cleaning (20 seconds in time), in the transportation process, installing two or three automatically operated crane 6 on the rectangular guide rail 5, when the copper strips are washed and then operated to the position of the copper dissolving tank 3 needing to be charged, automatically opening a tank cover, slowly adding the copper strips into the tank by the crane 6 (controlling the lengths of lifting ropes 602 on the left side and the right side of the copper frame 7 to be different so that the copper frame 7 is inclined), detecting the tension of the crane 6, lifting the empty copper frame 7 when the copper strips are detected to be completely in the tank, leaving the mouth of the copper dissolving tank 3, automatically closing the bin door of the copper dissolving tank 3, operating the crane 6 to the position near the lifting mouth to be charged, waiting for the next basket copper material, and entering a charging program.
Further, the rolling shear 1 is provided with a guide groove plate 102, and the guide groove plate 102 is rotatably connected with the copper bar discharge hole 101.
Specifically, the blanking pit 2 is located below the copper bar discharge hole 101 of the rolling shear 1, so as not to influence the falling and lifting of the copper frame 7, the copper bar discharge hole 101 is arranged at a place close to the edge of the blanking pit 2, the rotatable guide groove plate 102 can be retracted in advance before the falling and lifting actions of the copper frame 7 occur, interference with the copper frame 7 is avoided, and meanwhile, the copper bar can be assisted to accurately fall into the copper frame 7.
Further, a supporting rod 103 and a motor 104 are arranged on the rolling shear 1, a plurality of second pulleys are arranged on the supporting rod 103, a pull rope is arranged on the guide groove plate 102, and the pull rope sequentially bypasses the second pulleys and is connected with the shaft end of the motor 104.
Specifically, the supporting rod 103 is located right above the discharge hole, one end of the guide groove plate 102 is rotationally connected with the copper bar discharge hole 101, a small rotating shaft block is respectively arranged on two coamings in the middle or near the tail end of the guide groove plate, the two pull ropes are respectively pulled up synchronously, the tail end of each pull rope is retracted by the shaft end of the motor 104, and it is conceivable that the pull ropes are wound by a plurality of second pulleys on the supporting rod 103, so that the guide groove plate 102 can be freely retracted.
Further, a plurality of layers of guard plates are attached to the inner wall of the blanking pit 2.
Specifically, the guard plate can be a stainless steel guard plate, so that the impact on the blanking pit 2 when a copper bar falls carelessly can be prevented, and other accessories are conveniently installed in the blanking pit 2 and the blanking pit 2 is conveniently cleaned daily.
Further, the cleaning tank 4 includes a rinsing tank 401 and a pickling tank 402, the rinsing tank 401 is close to the copper-dissolving tank 3, and the pickling tank 402 is close to the pit 2.
Specifically, the sulfuric acid solution is in the pickling tank 402, so that impurities on the surface of the copper bar can be primarily cleaned, the water in the pickling tank 401 further cleans the pickled copper bar, and more, in order to prevent air pollution, an automatic rolling gate can be arranged at the notch of the pickling tank 402, and the automatic rolling gate is opened only when the traveling crane 6 reaches the upper part of the cleaning tank 4.
Further, the copper frame 7 includes a bottom plate and a plurality of side plates 701, the plurality of side plates 701 are connected to each other, and a pyramid shape is formed between the bottom plates, and cleaning holes 702 are provided on both the bottom plate and the side plates 701.
Specifically, the side of the copper frame 7 is pyramid-shaped, so that the copper bar can be poured more easily, when the lengths of the lifting ropes 602 at two sides of the copper frame 7 are different and gradually close to each other, the copper frame 7 is gradually inclined, and when the lifting ropes 602 are almost coincident, the copper frame 7 reaches the maximum inclination angle, and at the moment, the copper bar can be completely cleared out.
Further, the rectangular guide rail 5 comprises a main guide rail 501 and auxiliary guide rails 502, the auxiliary guide rails 502 are inserted into two ends of the main guide rail 501, the auxiliary guide rails 502 are provided with a plurality of auxiliary guide rails 502, and the plurality of auxiliary guide rails 502 are all located right above the copper melting tank 3.
Specifically, dissolve copper jar 3 and generally be square whole body groove structure, and the cross section is bigger, and the disposable more copper bars that hold of being convenient for, whole shape guide rail 5 that returns is in the position of dissolving copper jar 3 top, but projection formula set up many vice guide rails 502, many vice guide rails 502 equipartitions just above and front end and rear end assemble in main guide rail 501 in dissolving copper jar 3 notch, can make the copper bar more even in dissolving copper jar 3 distribution.
Further, the main guide 501 is provided with a first in-place sensor 9, and the first in-place sensor 9 is located right above the pit 2.
Specifically, the first in-place sensor 9 controls the accurate positioning of the crane 6 above the blanking pit 2.
Further, a single secondary rail 502 is provided with a plurality of second in-place sensors 10.
Specifically, the second in-place sensor 10 ensures that the crane 6 can run to any position of the cross section of the copper dissolving tank 3, so that the copper strips are distributed more uniformly in the copper dissolving tank 3.
Further, the device also comprises a plurality of supporting frames 11, and the rectangular guide rail 5 is arranged on the plurality of supporting frames 11.
Specifically, the height of the supporting frame 11 is set according to the actual situation, and should not interfere with the movement of the copper frame 7 and the operation and installation of each component.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present utility model will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present utility model.
Claims (10)
1. An automatic copper dissolving and feeding system is characterized by comprising:
the rolling shear comprises a copper bar discharging hole;
the blanking pit is positioned below the copper bar discharge hole, and a weight detector is arranged at the bottom of the blanking pit;
the copper dissolving tank is arranged at one side of the blanking pit far away from the rolling shear, and is provided with an automatic rolling gate bin gate;
a cleaning tank arranged between the blanking pit and the copper dissolving tank;
the rectangular guide rail is arranged above the blanking pit and the copper dissolving tank;
the traveling cranes are arranged around the rectangular guide rail, a plurality of traveling cranes are arranged, and a plurality of first pulleys are arranged on each traveling crane;
the copper frame, its both sides are passed through the lifting rope and are a plurality of first pulley is connected, the copper frame is passed through the line hangs and is carried to dissolving copper jar by blanking hole, the copper frame also is provided with a plurality of.
2. The automatic copper dissolving and feeding system according to claim 1, wherein: the rolling shear is provided with a guide groove plate, and the guide groove plate is rotationally connected with the copper bar discharge hole.
3. The automatic copper dissolving and feeding system according to claim 2, wherein: the rolling shear is characterized in that a supporting rod and a motor are arranged on the rolling shear, a plurality of second pulleys are arranged on the supporting rod, a pull rope is arranged on the guide groove plate, and the pull rope sequentially bypasses the second pulleys and is connected with the shaft end of the motor.
4. The automatic copper dissolving and feeding system according to claim 1, wherein: the inner wall of the blanking pit is attached with a plurality of layers of guard plates.
5. The automatic copper dissolving and feeding system according to claim 1, wherein: the cleaning tank comprises a water washing tank and a pickling tank, wherein the water washing tank is close to the copper dissolving tank, and the pickling tank is close to the blanking pit.
6. The automatic copper dissolving and feeding system according to claim 1, wherein: the copper frame comprises a bottom plate and a plurality of side plates, wherein the side plates are connected with each other to form a pyramid shape, and cleaning holes are formed in the bottom plate and the side plates.
7. The automatic copper dissolving and feeding system according to claim 1, wherein: the secondary guide rail is inserted into two ends of the main guide rail, a plurality of secondary guide rails are arranged, and the secondary guide rails are all located right above the copper dissolving tank.
8. The automatic copper dissolving and feeding system according to claim 7, wherein: the main guide rail is provided with a first in-place sensor, and the first in-place sensor is positioned right above the blanking pit.
9. The automatic copper dissolving and feeding system according to claim 7, wherein: a single said secondary rail is provided with a plurality of second in-place sensors.
10. The automatic copper dissolving and feeding system according to claim 1, wherein: the device also comprises a plurality of supporting frames, and the rectangular guide rail is arranged on the supporting frames.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945819.8U CN219218185U (en) | 2022-11-04 | 2022-11-04 | Automatic copper dissolving and feeding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222945819.8U CN219218185U (en) | 2022-11-04 | 2022-11-04 | Automatic copper dissolving and feeding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219218185U true CN219218185U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222945819.8U Active CN219218185U (en) | 2022-11-04 | 2022-11-04 | Automatic copper dissolving and feeding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219218185U (en) |
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2022
- 2022-11-04 CN CN202222945819.8U patent/CN219218185U/en active Active
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