CN219218087U - Heat treatment equipment for cross-flow fan blade integrated automatic production line - Google Patents
Heat treatment equipment for cross-flow fan blade integrated automatic production line Download PDFInfo
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- CN219218087U CN219218087U CN202222989604.6U CN202222989604U CN219218087U CN 219218087 U CN219218087 U CN 219218087U CN 202222989604 U CN202222989604 U CN 202222989604U CN 219218087 U CN219218087 U CN 219218087U
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Abstract
The utility model discloses heat treatment equipment for a cross-flow fan blade integrated automatic production line, which comprises a furnace body, a rotary partition mechanism and a heating system, wherein the furnace body comprises a furnace wall, a furnace top and a furnace bottom, the rotary partition mechanism comprises a rotary fixed frame, a rotary motor, a driving gear, a driven gear, a main rotary shaft, a partition heat insulation plate, an upper material frame, a lower material frame, a horizontal adjusting frame, a material clamp, an inner ring chassis bearing sliding rail, an outer ring chassis bearing sliding rail, an inner ring bearing pulley, an outer ring bearing pulley, a chassis bearing and a chassis positioning, and the heating system comprises a heating fan, a heating box, an external air inlet duct, an internal air duct and an external air return duct. The utility model carries out heat treatment on the production line of the cross-flow fan blade, can realize the requirement of automatic production, saves energy consumption and improves the production efficiency of the cross-flow fan blade.
Description
Technical Field
The utility model relates to the field of production of cross-flow fan blades, in particular to heat treatment equipment for an integrated automatic production line of the cross-flow fan blades.
Background
The cross-flow fan mainly consists of impeller, air duct and motor, and is the most widely used air supply component in split air conditioner, its aerodynamic characteristics determine the performance indexes of domestic air conditioner such as air quantity, noise and power consumption, and the cross-flow fan consists of end cover and end-to-end connected middle section.
The cross-flow fan blade is required to be subjected to heat treatment to eliminate the stress of the cross-flow fan blade during production, the traditional cross-flow fan blade heat treatment equipment is required to be heated to the temperature required by production for heat treatment of a workpiece during use, and after the heat treatment of the workpiece is completed, the workpiece to be subjected to heat treatment is required to be cooled to the room temperature so as to facilitate manual blanking by an operator, and the process leads to too long treatment time and too high energy consumption; therefore, a heat treatment device capable of improving the production efficiency of the cross-flow fan blade is needed.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art, and provides heat treatment equipment for a cross-flow fan blade integrated automatic production line, which is used for carrying out heat treatment on the cross-flow fan blade production line, so that the requirements of automatic production can be met, the energy consumption can be saved, and the production efficiency of the cross-flow fan blade can be improved.
In order to solve the technical problems, the utility model provides a heat treatment device for a cross-flow fan blade integrated automatic production line, comprising: furnace body, rotatory partition mechanism and heating system, wherein:
the furnace body includes: the furnace comprises a furnace wall, a furnace top and a furnace bottom, wherein the furnace top and the furnace bottom form a semi-closed cylinder through the furnace wall;
the rotary partitioning mechanism includes: rotatory fixed frame, rotary driving mechanism, subregion heat insulating board, chassis bearing and chassis, wherein:
the chassis bearing is arranged on the chassis;
the partition heat insulation plate is arranged on the chassis bearing;
the partition heat insulation plate comprises a material frame, wherein the material frame is divided into an upper layer material frame and a lower layer material frame, and the upper layer material frame is positioned above the lower layer material frame;
the partition heat insulation plate is provided with the rotary fixed frame;
the rotary driving mechanism is arranged on the chassis and is connected with the rotary fixing rack;
the furnace body is divided into four areas based on the partition heat insulation plate, namely a first area, a second area, a third area and a fourth area, wherein the second area and the third area are connected with the heating system.
The material rack comprises: the horizontal adjusting frame is arranged on the material clamp.
The rotation driving mechanism includes: driving motor, driving gear, driven gear and main rotation axis, wherein:
the output end of the driving motor is connected with the driving gear;
the driving motor is arranged on the rotary fixed frame;
the driving gear is meshed with the driven gear;
the driven gear is arranged on the main rotating shaft, and the main rotating shaft is connected with the chassis.
The chassis load bearing comprises a chassis load bearing mechanism, wherein: the chassis bearing mechanism comprises a chassis bearing slide rail and a bearing pulley, and the chassis bearing slide rail is in sliding fit with the bearing pulley.
The chassis load bearing also comprises a chassis positioning mechanism, wherein:
the chassis positioning includes: the frame is connected with the chassis bearing slide rail, the long support rods and the short support rods are arranged in the frame, the long support rods are arranged on the surface of the chassis bearing slide rail, and the short support rods are arranged in the chassis bearing mechanism.
The heating system includes: heating fan, heating cabinet, stove outer air inlet wind channel, stove inner air channel, stove outer return air wind channel, wherein:
the heating fan is connected with the heating box;
the air inlet duct outside the furnace is connected with the heating fan;
one end of the furnace outer return air duct is connected with the furnace inner air duct, and the other end of the furnace outer return air duct is connected with the heating box.
The heating fans are divided into a first heating fan and a second heating fan, the heating boxes are divided into a first heating box and a second heating box, the furnace outer return air duct is divided into a first furnace outer return air duct and a second furnace outer return air duct, the furnace outer air inlet duct is divided into a first furnace outer air inlet duct and a second furnace outer air inlet duct, and the furnace inner duct is divided into a first furnace inner duct and a second furnace inner duct;
the first furnace external air inlet duct is connected with the first heating fan, and the second furnace external air inlet duct is connected with the second heating fan;
one end of the first out-of-furnace return air duct is connected with the other end of the first in-furnace air duct and is connected with the first heating box, one end of the second out-of-furnace return air duct is connected with the other end of the second in-furnace air duct 325 and is connected with the second heating box.
The fourth area is also provided with an automatic revolving door, and the automatic revolving door comprises a furnace top sliding rail, a motor assembly, a conveyor belt, a heat insulation door body and a lower sliding rail, wherein:
the motor assembly is connected with the conveyor belt;
the conveyor belt is arranged in the furnace roof, the furnace roof sliding rail is arranged on the conveyor belt, and the furnace roof sliding rail is connected with the heat insulation door body;
the lower sliding rail is arranged on the furnace bottom, and the heat insulation door body is connected with the lower sliding rail in a sliding way.
The furnace top sliding rail comprises a rack, the motor assembly comprises a gear and a motor, the gear is arranged on the motor, and the gear is meshed with the rack.
The lower sliding rail comprises a curved sliding rail, a base and a plurality of sliding blocks, wherein the sliding blocks are in sliding fit with the curved sliding rail, the curved sliding rail is arranged on the base, and the sliding blocks are connected with the heat insulation door body.
The utility model provides heat treatment equipment for a cross-flow fan blade integrated automatic production line, which divides a furnace body into a feeding area, a heating area, a constant temperature area and a heat preservation discharging area through partition heat insulation boards, sequentially sends materials in the feeding area filled with materials to the heating area, the constant temperature area and the heat preservation discharging area for aging treatment according to a special aging process through a rotating system, and the heating system supplies heat for the heating area and the constant temperature area according to process requirements, and an automatic revolving door is opened for heat preservation in the heat preservation discharging area and discharging in time, so that the requirements of automatic production can be realized, energy consumption can be saved, and the production efficiency of the cross-flow fan blade can be improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a heat treatment apparatus for a cross-flow fan blade integrated automatic production line in an embodiment of the utility model;
FIG. 2 is a schematic diagram of a rotary partitioning mechanism in an embodiment of the utility model;
FIG. 3 is a schematic structural view of a heating system and chassis load bearing in an embodiment of the utility model;
FIG. 4 is a schematic diagram of a heating system in an embodiment of the utility model;
FIG. 5 is a schematic elevational view of an automatic revolving door in an embodiment of the utility model;
fig. 6 is a schematic view of the structure of an automatic revolving door in an embodiment of the utility model in a lower view.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-2, fig. 1 shows a schematic diagram of a heat treatment apparatus for a cross-flow fan blade integrated automatic production line in an embodiment of the utility model, and fig. 2 shows a schematic diagram of a structure of a rotary partitioning mechanism in an embodiment of the utility model.
Specifically, a heat treatment device for a cross-flow fan blade integrated automatic production line comprises: furnace body 1, rotatory partition mechanism 2 and heating system 3, wherein: the furnace body 1 includes: a furnace wall 12, a furnace roof 11 and a furnace bottom 13, said furnace roof 11 and said furnace bottom 13 forming a semi-closed cylinder by said furnace wall 12; the rotary partitioning mechanism 2 includes: a rotary fixed frame 21, a rotary driving mechanism 22, a partition heat insulation plate 23, a chassis load bearing 24 and a chassis 25, wherein: the chassis load bearing 24 is arranged on the chassis 25; the partition heat insulation plate 23 is arranged on the chassis load bearing 24; the partition heat insulation plate 23 comprises a material frame 231, wherein the material frame 231 is divided into an upper material frame 2311 and a lower material frame 2312, and the upper material frame 2311 is positioned above the lower material frame 2312; the partition heat insulation plate 23 is provided with the rotary fixing frame 21; the rotary driving mechanism 22 is arranged on the chassis 25, and the rotary driving mechanism 22 is connected with the rotary fixing frame 21; the furnace body 1 is divided into four areas based on the partition insulating board 23, namely a first area, a second area, a third area and a fourth area, wherein the first area is used for feeding, the fourth area is used for insulating and discharging, the heating system 3 is divided into a first heating system 31 and a second heating system 32, the second area is connected with the first heating system 31 and used for heating, and the third area is connected with the second heating system 32 and used for keeping constant temperature.
The material rack 231 includes: a material clamp 23111 and a horizontal adjustment frame 23112, wherein the horizontal adjustment frame 23112 is arranged on the material clamp 23111. The material clamp can clamp materials during heat treatment.
Specifically, the rotation driving mechanism 22 includes: a driving motor 221, a driving gear 222, a driven gear 223, and a main rotation shaft 224, wherein: the output end of the driving motor 221 is connected with the driving gear 222; the drive motor 221 is provided on the rotation fixing frame 21; the driving gear 222 and the driven gear 223 are engaged; the driven gear 223 is provided on the main rotation shaft 224, and the main rotation shaft 224 is connected to the chassis 25.
The driving gear 222 is driven by the driving motor 221 to rotate by the rotary driving mechanism 22, so that the driven gear 223 is driven to rotate the main rotary shaft 224, and the purpose of sequentially conveying the materials in the feeding area filled with the materials to the heating area, the constant temperature area and the heat-preserving discharging area for ageing treatment according to a specific ageing process is achieved.
Fig. 3 shows a schematic structural diagram of a heating system and a chassis load bearing in an embodiment of the utility model, specifically, the chassis load bearing 24 includes a chassis load bearing mechanism 241, where: the chassis bearing mechanism 241 includes a chassis bearing slide 2411 and a bearing pulley 2412, where the chassis bearing slide 2411 is slidably matched with the bearing pulley 2412.
The bearing pulley 2412 is located between the chassis bearing rail 2411 and the chassis 25; the chassis bearing slide rail 2411 is divided into an inner ring chassis bearing slide rail 24111 and an outer ring chassis bearing slide rail 24112, the bearing pulley 2412 is divided into an inner ring bearing pulley 24121 and an outer ring bearing pulley 24122, and the chassis 25 is divided into an inner ring chassis 251 and an outer ring chassis 252; the outer ring chassis bearing slide rail 24112 and the outer ring bearing pulley 24122 are positioned outside the inner ring chassis 251 bearing slide rail 24111 and the inner ring bearing pulley 24121, the inner ring chassis is provided with the inner ring bearing pulley 24121, and the outer ring chassis 252 is provided with the outer ring bearing pulley 24122. The chassis bearing can realize the purpose of circumferential rotation of four working areas.
The chassis load bearing 24 further includes a chassis positioning mechanism 242, wherein: the chassis positioning includes: the frame 2421, a plurality of long bracing pieces 2422 and a plurality of short bracing pieces 2423, frame 2421 with chassis bearing slide 2411 meets, long bracing piece 2422 with short bracing piece 2423 sets up in frame 2421, long bracing piece 2422 sets up chassis bearing slide 2411 surface, short bracing piece 2423 sets up in chassis bearing mechanism 241. The design here gives the chassis load bearing stability.
Fig. 4 shows a schematic structural diagram of a heating system in an embodiment of the utility model, and further, the heating system 3 includes: heating fan 33, heating cabinet 34, stove outer return air wind channel 35, stove outer air inlet wind channel 36 and stove inner air channel 37, wherein: the heating fan 33 is connected with the heating box 34; the furnace outside air inlet duct 36 is connected with the heating fan 33; one end of the furnace outside return air duct 35 is connected with the furnace inside air duct 37, and the other end is connected with the heating box 34.
It should be noted that, the heating fan 33 is divided into a first heating fan 311 and a second heating fan 321, the heating box 34 is divided into a first heating box 312 and a second heating box 322, the outdoor air return duct 35 is divided into a first outdoor air return duct 313 and a second outdoor air return duct 323, the outdoor air intake duct 36 is divided into a first outdoor air intake duct 314 and a second outdoor air intake duct 324, the indoor air duct 37 is divided into a first indoor air duct 315 and a second indoor air duct 325, the first outdoor air intake duct 314 is connected with the first heating fan 311, and the second outdoor air intake duct 324 is connected with the second heating fan 321; one end of the first external air return duct 313 is connected with the other end of the first internal air duct 315 and is connected with the first heating box 312, and one end of the second external air return duct 323 is connected with the other end of the second internal air duct 325 and is connected with the second heating box 322. The first heating system 31 is here connected to the second zone for the purpose of warming up, and the second heating system 32 is connected to the third zone for the purpose of thermostatting.
The heating system 3 here works on the principle that: the heating box 34 is used for heating gas, the heating fan 33 drives the heated gas to enter the furnace body 1 from the air inlet duct 36 outside the furnace, then the heated gas returns to the heating box 34 through the air return duct 35 outside the furnace, and the heating temperature rise and constant temperature treatment of the heat treatment furnace is realized through the sealed circulation heating of the gas, so that the heat loss can be reduced, and the heating efficiency is improved.
Referring to fig. 5-6, fig. 5 shows a schematic front view of an automatic revolving door according to an embodiment of the utility model, and fig. 6 shows a schematic bottom view of an automatic revolving door according to an embodiment of the utility model.
Further, the fourth area is further provided with an automatic revolving door 14, the automatic revolving door 14 includes a motor assembly 141, a furnace top rail 142, a conveyor belt 143, an insulated door 144, a lower rail 145, wherein: the motor assembly 141 is connected to the conveyor belt 143; the conveyor belt 143 is arranged in the furnace roof 11, the conveyor belt 143 is provided with the furnace roof slide rail 142, and the furnace roof slide rail 142 is connected with the heat insulation door 144; the lower sliding rail 145 is disposed on the furnace bottom 11, and the heat insulation door 144 is slidably connected to the lower sliding rail 145, where the lower sliding rail is used for opening the heat insulation door 144 to perform a discharging operation after the material enters the discharging heat insulation area from the constant temperature area along with rotation, and the discharging heat insulation area is sealed and insulated for a period of time.
The roof rail 142 includes a rack 1421, the motor assembly 141 includes a gear 1411 and a motor 1412, the gear 1411 is disposed on an output shaft of the motor 1412, and the gear 1411 is meshed with the rack 1421. The design is to realize the purpose that the motor assembly drives the automatic revolving door to slide.
The lower sliding rail 145 includes a curved sliding rail 1451, a base 1452 and a plurality of sliding blocks 1453 for sliding the automatic revolving door, wherein the plurality of sliding blocks 1453 are slidably engaged with the curved sliding rail 1451, the curved sliding rail 1451 is disposed on the base 1452, and the sliding blocks 1453 are connected with the heat insulation door 144.
The utility model provides heat treatment equipment for a cross-flow fan blade integrated automatic production line, which divides a furnace body into a feeding area, a heating area, a constant temperature area and a heat preservation discharging area through partition heat insulation boards, sequentially sends materials in the feeding area filled with materials to the heating area, the constant temperature area and the heat preservation discharging area for aging treatment according to a special aging process through a rotating system, and the heating system supplies heat for the heating area and the constant temperature area simultaneously according to process requirements, and an automatic revolving door is opened for heat preservation in the heat preservation discharging area and is opened for discharging on time. The utility model carries out heat treatment on the production line of the cross-flow fan blade, can realize the requirement of automatic production, saves energy consumption and improves the production efficiency of the cross-flow fan blade.
The heat treatment equipment for the cross-flow fan blade integrated automatic production line provided by the embodiment of the utility model is described in detail, and specific examples are adopted to illustrate the principle and the implementation mode of the utility model, and the description of the above embodiment is only used for helping to understand the method and the core idea of the utility model; meanwhile, as those skilled in the art will have variations in the specific embodiments and application scope in accordance with the ideas of the present utility model, the present description should not be construed as limiting the present utility model in view of the above.
Claims (10)
1. A heat treatment device for a cross-flow fan blade integrated automatic production line, characterized in that the heat treatment device comprises: furnace body, rotatory partition mechanism and heating system, wherein:
the furnace body includes: the furnace comprises a furnace wall, a furnace top and a furnace bottom, wherein the furnace top and the furnace bottom form a semi-closed cylinder through the furnace wall;
the rotary partitioning mechanism includes: rotatory fixed frame, rotary driving mechanism, subregion heat insulating board, chassis bearing and chassis, wherein:
the chassis bearing is arranged on the chassis;
the partition heat insulation plate is arranged on the chassis bearing;
the partition heat insulation plate comprises a material frame, wherein the material frame is divided into an upper layer material frame and a lower layer material frame, and the upper layer material frame is positioned above the lower layer material frame;
the partition heat insulation plate is provided with the rotary fixed frame;
the rotary driving mechanism is arranged on the chassis and is connected with the rotary fixing rack;
the furnace body is divided into four areas based on the partition heat insulation plate, namely a first area, a second area, a third area and a fourth area, wherein the second area and the third area are connected with the heating system.
2. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the material rack comprises: the horizontal adjusting frame is arranged on the material clamp.
3. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the rotary driving mechanism comprises: driving motor, driving gear, driven gear and main rotation axis, wherein:
the output end of the driving motor is connected with the driving gear;
the driving motor is arranged on the rotary fixed frame;
the driving gear is meshed with the driven gear;
the driven gear is arranged on the main rotating shaft, and the main rotating shaft is connected with the chassis.
4. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the chassis load bearing comprises a chassis load bearing mechanism, wherein: the chassis bearing mechanism comprises a chassis bearing slide rail and a bearing pulley, and the chassis bearing slide rail is in sliding fit with the bearing pulley.
5. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the chassis load bearing further comprises a chassis positioning mechanism, wherein:
the chassis positioning includes: the frame is connected with the chassis bearing slide rail, the long support rods and the short support rods are arranged in the frame, the long support rods are arranged on the surface of the chassis bearing slide rail, and the short support rods are arranged in the chassis bearing mechanism.
6. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the heating system comprises: heating fan, heating cabinet, stove outer air inlet wind channel, stove inner air channel, stove outer return air wind channel, wherein:
the heating fan is connected with the heating box;
the air inlet duct outside the furnace is connected with the heating fan;
one end of the furnace outer return air duct is connected with the furnace inner air duct, and the other end of the furnace outer return air duct is connected with the heating box.
7. The heat treatment equipment for the cross-flow fan blade integrated automatic production line according to claim 6, wherein the heating fan is divided into a first heating fan and a second heating fan, the heating box is divided into a first heating box and a second heating box, the outside-furnace return air duct is divided into a first outside-furnace return air duct and a second outside-furnace return air duct, the outside-furnace air inlet duct is divided into a first outside-furnace air inlet duct and a second outside-furnace air inlet duct, and the inside-furnace air duct is divided into a first inside-furnace air duct and a second inside-furnace air duct;
the first furnace external air inlet duct is connected with the first heating fan, and the second furnace external air inlet duct is connected with the second heating fan;
one end of the first out-of-furnace return air duct is connected with the other end of the first in-furnace air duct and is connected with the first heating box, and one end of the second out-of-furnace return air duct is connected with the other end of the second in-furnace air duct and is connected with the second heating box.
8. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 1, wherein the fourth area is further provided with an automatic revolving door comprising a furnace top slide rail, a motor assembly, a conveyor belt, a heat insulation door body, a lower slide rail, wherein:
the motor assembly is connected with the conveyor belt;
the conveyor belt is arranged in the furnace roof, the furnace roof sliding rail is arranged on the conveyor belt, and the furnace roof sliding rail is connected with the heat insulation door body;
the lower sliding rail is arranged on the furnace bottom, and the heat insulation door body is connected with the lower sliding rail in a sliding way.
9. The heat treatment apparatus for a cross-flow fan blade integrated automatic production line according to claim 8, wherein the roof rail includes a rack, the motor assembly includes a gear and a motor, the gear is disposed on the motor, and the gear is engaged with the rack.
10. The heat treatment device for a cross-flow fan blade integrated automatic production line according to claim 8, wherein the lower sliding rail comprises a curved sliding rail, a base and a plurality of sliding blocks, the sliding blocks are slidably matched with the curved sliding rail, the curved sliding rail is arranged on the base, and the sliding blocks are connected with the heat insulation door body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222989604.6U CN219218087U (en) | 2022-11-09 | 2022-11-09 | Heat treatment equipment for cross-flow fan blade integrated automatic production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222989604.6U CN219218087U (en) | 2022-11-09 | 2022-11-09 | Heat treatment equipment for cross-flow fan blade integrated automatic production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219218087U true CN219218087U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222989604.6U Active CN219218087U (en) | 2022-11-09 | 2022-11-09 | Heat treatment equipment for cross-flow fan blade integrated automatic production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219218087U (en) |
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- 2022-11-09 CN CN202222989604.6U patent/CN219218087U/en active Active
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