CN219209935U - Polydextrose reactor - Google Patents

Abstract

The utility model discloses a polydextrose reactor, which relates to the technical field of polydextrose production and comprises a reaction box and a stirring unit; the lower surface of the reaction box is provided with a support column, the lower end of the side surface of the reaction box is provided with a discharge pipe, a valve is arranged on the discharge pipe, the upper surface of the reaction box is provided with a lifting unit, the lifting unit is connected with a cover plate, and a feeding pipe is arranged on the cover plate; the stirring unit comprises fixing plates, motors, rotating shafts, mounting seats, connecting columns, movable frames, hanging rings, hooks, connecting shafts and stirring rods, wherein the fixing plates are arranged on the upper surfaces of the cover plates in total, the motors are arranged between the two fixing plates, and the lower end output shafts of the motors are connected with the rotating shafts. The utility model is convenient for disassembling and installing the stirring assembly in the reactor, thereby being convenient for cleaning the stirring assembly and the reactor, improving the cleaning convenience and reducing the workload of staff.

Description

Polydextrose reactor

Technical Field

The utility model relates to the technical field of polydextrose production, in particular to a polydextrose reactor.

Background

Polydextrose (polydextrose) is a water-soluble dietary fiber, is white or white-like solid particles, is easily dissolved in water, has a solubility of 70%, has a pH value of 10% aqueous solution of 2.5-7.0, has no special taste, is a food component with health care function, and can supplement water-soluble dietary fiber required by human body. After entering the digestive system of human body, special physiological metabolism function is generated, thereby preventing and treating constipation and fat deposition. Polydextrose is a novel water-soluble dietary fiber, which has been approved by fifty or more countries as a healthy food ingredient to date, is used in large quantities for manufacturing reinforced fiber foods, and has the function of maintaining gastrointestinal patency after eating. When carrying out the preparation of polyglucose, need stir polyglucose, the stirring subassembly in the current reactor is difficult to the dismantlement installation, is inconvenient for carrying out the clearance maintenance to the stirring subassembly, has increased staff's work load, and for this reason, we propose a polyglucose reactor.

Disclosure of Invention

The utility model aims to overcome the existing defects, and provides the polydextrose reactor, which is convenient for disassembling and installing the stirring assembly in the reactor, so that the stirring assembly and the reactor are convenient to clean, the cleaning convenience is improved, the workload of staff is reduced, and the problems in the background technology can be effectively solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: a polydextrose reactor, which comprises a reaction box and a stirring unit;

reaction box: the lower surface is provided with a support column, the lower end of the side surface of the reaction box is provided with a discharge pipe, a valve is arranged on the discharge pipe, the upper surface of the reaction box is provided with a lifting unit, the lifting unit is connected with a cover plate, and a feeding pipe is arranged on the cover plate;

stirring unit: the electric motor comprises fixing plates, a motor, a rotating shaft, mounting seats, connecting columns, movable frames, hanging rings, hooks, connecting shafts and stirring rods, wherein the fixing plates are arranged on the upper surface of a cover plate in total, the motor is arranged between the two fixing plates, the lower end of the motor is connected with the rotating shaft in an output mode, the rotating shaft is connected with the cover plate in a rotating mode, the mounting seats are arranged at the lower ends of the rotating shaft, the hooks are arranged on the two sides of the mounting seats, the connecting columns are connected with the connecting columns in a sliding mode, the movable frames are connected with the hanging rings in a rotating mode in the middle of the two sides of the movable frames in a rotating mode, the hanging rings are hung on the hooks in a sliding mode, the connecting shafts are arranged at the lower ends of the connecting columns, the stirring rods are arranged on the connecting shafts in an equidistant mode, and the input ends of the motor are electrically connected with the output ends of an external control switch group.

The connecting column is driven through the connecting shaft, the movable frame, the hanging ring and the stirring rod move, the connecting column is installed on the installation seat, the movable frame and the hanging ring are located at the lower end of the hanging hook, the movable frame drives the hanging ring to move, the hanging ring is hung on the hanging hook, the movable frame is moved reversely, the movable frame drives the hanging ring to move reversely, the movable frame is enabled to contact the connecting column, the installation seat and the connecting column are enabled to be fixedly connected through the movable frame, the hanging ring and the hanging hook, the cover plate is driven to move through the lifting unit, the reaction box is sealed through the cover plate, the stirring rod is enabled to enter the reaction box, raw materials for preparing polydextrose are added into the reaction box through the feeding pipe to react, the motor is controlled to work through the external control switch group, the motor drives the rotating shaft to rotate, the stirring rod is driven to stir raw materials in the reaction box through the installation seat, the connecting column and the connecting shaft, the speed of polydextrose reaction preparation is improved, and after polydextrose preparation is completed, the polydextrose is led out through the discharging pipe.

Further, the lifting unit comprises a support, a rotary table, a first screw rod and a sliding plate, wherein the support is arranged on the reaction box, the support and the reaction box are rotationally connected with the first screw rod, the rotary table is arranged at the upper end of the first screw rod, the first screw rod is in threaded connection with the sliding plate, and the sliding plate is connected with the cover plate. The turntable is rotated, the turntable drives the first screw to rotate, the first screw drives the sliding plate to move, and the sliding plate drives the cover plate to move.

Further, the lifting unit further comprises a sliding groove, wherein the sliding groove is arranged on the support and is in sliding connection with the sliding plate. The sliding plate is limited through the sliding groove, so that deflection is avoided when the sliding plate moves.

Further, still include temperature regulating unit, temperature regulating unit includes feed liquor pipe, junction valve, heat transfer chamber and drain pipe, the heat transfer chamber sets up in the reaction tank, feed liquor pipe and drain pipe set up in the both sides of reaction tank, all are provided with the junction valve on feed liquor pipe and the drain pipe, feed liquor pipe and drain pipe intercommunication heat transfer chamber. The connecting valve on the liquid inlet pipe is respectively connected with the water outlet end of the external hot water device or the external cold water device, the connecting valve on the liquid outlet pipe is connected with the external recovery device, when in production, according to the requirement that the polydextrose in the reaction tank needs to be heated or cooled, the external hot water device or the external cold water device conveys hot water or cold water into the heat exchange cavity through the connecting valve and the liquid inlet pipe, so that the polydextrose in the reaction tank is heated or cooled, the reaction tank is at the temperature required by polydextrose production, and the hot water or cold water after heat exchange is conveyed into the external recovery device through the liquid outlet pipe and the connecting valve.

Further, the reaction box further comprises a temperature sensor, wherein the temperature sensor is arranged on the inner bottom surface of the reaction box, and the output end of the temperature sensor is electrically connected with the input end of the external control switch. The temperature in the reaction box is detected by a temperature sensor, and the detected result is transmitted into an external control switch.

Further, still include second screw rod and base, second screw rod threaded connection is provided with the base at the lower surface of pillar, the lower extreme of second screw rod. The support column is supported through the second screw rod and the base, the base is rotated, the base drives the second screw rod to rotate, so that the connection length of the second screw rod and the support column is adjusted, and the supporting height of the reaction box is adjusted.

Compared with the prior art, the utility model has the beneficial effects that:

1. the motor drives the puddler through pivot, mount pad, spliced pole and connecting axle and rotates, stirs the glucose in the reaction tank through the puddler to improve the speed that the glucose reaction was prepared in the reaction tank, be convenient for install fast the dismantlement to connecting axle and puddler through mount pad, spliced pole, adjustable shelf, link and couple, thereby be convenient for change the clearance maintenance to the puddler before producing, reduce staff's work load, guarantee the neatly of puddler, avoid causing the influence to the production quality of polyglucose.

2. The rotary table drives the first screw to rotate, and the first screw drives the cover plate to move through the sliding plate, so that the stirring rod moves out of the reaction box, the inside of the reaction box is cleaned conveniently, glucose residues in the reaction box are avoided, waste is reduced, the inside of the reaction box is cleaned conveniently, and the amount of work load of workers is reduced.

3. The temperature in the reaction box is detected through the temperature sensor, hot water or cold water is conveyed into the heat exchange cavity through the liquid inlet pipe, the connecting valve and the liquid outlet pipe, so that the reaction box is heated or cooled, polydextrose in the reaction box is subjected to better reaction preparation, and the production efficiency of polydextrose is guaranteed.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;

FIG. 3 is a schematic side view of the present utility model;

FIG. 4 is a schematic cross-sectional view of the present utility model.

In the figure: the device comprises a reaction box 1, a stirring unit 2, a fixing plate 21, a motor 22, a rotating shaft 23, a mounting seat 24, a connecting column 25, a movable frame 26, a hanging ring 27, a hanging hook 28, a connecting shaft 29, a stirring rod 210, a lifting unit 3, a bracket 31, a rotating disc 32, a first screw rod 33, a sliding plate 34, a sliding groove 35, a temperature regulating unit 4, a liquid inlet pipe 41, a connecting valve 42, a heat exchange cavity 43, a liquid outlet pipe 44, a cover plate 5, a feeding pipe 6, a discharging pipe 7, a valve 8, a temperature sensor 9, a supporting column 10, a second screw rod 11 and a base 12.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the present embodiment provides a technical solution: a polydextrose reactor, comprising a reaction box 1 and a stirring unit 2;

reaction box 1: the lower surface is provided with a support column 10, the lower end of the side surface of the reaction box 1 is provided with a discharge pipe 7, the discharge pipe 7 is provided with a valve 8, the upper surface of the reaction box 1 is provided with a lifting unit 3, the lifting unit 3 is connected with a cover plate 5, and the cover plate 5 is provided with a feeding pipe 6;

stirring unit 2: the electric motor comprises fixed plates 21, a motor 22, a rotating shaft 23, a mounting seat 24, connecting columns 25, movable frames 26, hanging rings 27, hanging hooks 28, connecting shafts 29 and stirring rods 210, wherein the two fixed plates 21 are arranged on the upper surface of a cover plate 5, the motor 22 is arranged between the two fixed plates 21, an output shaft at the lower end of the motor 22 is connected with the rotating shaft 23, the rotating shaft 23 is rotationally connected with the cover plate 5, the mounting seat 24 is arranged at the lower end of the rotating shaft 23, the hanging hooks 28 are arranged at two sides of the mounting seat 24, the connecting columns 25 are slidably connected with the connecting columns 25, the movable frames 26 are rotatably connected with the hanging rings 27 at the middle positions of the two sides of the movable frames 26, the hanging rings 27 are slidably hung on the hanging hooks 28, the connecting shafts 29 are arranged at the lower ends of the connecting columns 25, the stirring rods 210 are arranged on the connecting shafts 29 at equal distances, and the input ends of the motor 22 are electrically connected with the output ends of an external control switch group.

The connecting column 25, the movable frame 26, the hanging ring 27 and the stirring rod 210 are driven to move through the connecting shaft 29, the connecting column 25 is installed on the installation seat 24, the movable frame 26 and the hanging ring 27 are located at the lower end of the hanging hook 28, the hanging ring 27 is driven to move through the movable frame 26, the hanging ring 27 is hung on the hanging hook 28, the movable frame 26 is moved reversely, the hanging ring 27 is driven to move reversely through the movable frame 26, the movable frame 26 is enabled to contact the connecting column 25, the installation seat 24 and the connecting column 25 are fixedly connected through the movable frame 26, the hanging ring 27 and the hanging hook 28, the cover plate 5 is driven to move through the lifting unit 3, the reaction box 1 is closed through the cover plate 5, the stirring rod 210 enters the reaction box 1, raw materials for preparing polydextrose are added into the reaction box 1 through the feeding pipe 6 to react, the motor 22 is controlled to operate through the external control switch group, the motor 22 drives the rotating shaft 23 to rotate, the rotating shaft 23 drives the stirring rod 210 through the installation seat 24, the connecting column 25 and the connecting shaft 29 to rotate, the raw materials in the reaction box 1 are stirred through the stirring rod 210, the polydextrose reaction box is improved, the polydextrose preparation speed is increased, the polydextrose preparation speed is controlled through the discharging pipe 7, and the polydextrose collecting pipe 7 is discharged through the discharging pipe 7 after the preparation is controlled, and the polydextrose is discharged through the discharging pipe 7.

The lifting unit 3 comprises a support 31, a rotary table 32, a first screw 33 and a sliding plate 34, wherein the support 31 is arranged on the reaction box 1, the support 31 and the reaction box 1 are rotatably connected with the first screw 33, the rotary table 32 is arranged at the upper end of the first screw 33, the first screw 33 is in threaded connection with the sliding plate 34, and the sliding plate 34 is connected with the cover plate 5. Rotating the turntable 32, the turntable 32 drives the first screw 33 to rotate, the first screw 33 drives the sliding plate 34 to move, and the sliding plate 34 drives the cover plate 5 to move.

The lifting unit 3 further comprises a sliding groove 35, the sliding groove 35 is arranged on the bracket 31, and the sliding groove 35 is connected with the sliding plate 34 in a sliding way. The sliding plate 34 is limited by the sliding groove 35, so that the sliding plate 34 is prevented from deflecting when moving.

Still include temperature regulating unit 4, temperature regulating unit 4 includes feed liquor pipe 41, connecting valve 42, heat transfer chamber 43 and drain pipe 44, and heat transfer chamber 43 sets up in reaction tank 1, and feed liquor pipe 41 and drain pipe 44 set up in the both sides of reaction tank 1, all are provided with connecting valve 42 on feed liquor pipe 41 and the drain pipe 44, and feed liquor pipe 41 and drain pipe 44 communicate heat transfer chamber 43. The connecting valve 42 on the liquid inlet pipe 41 is respectively connected with the water outlet end of an external hot water device or an external cold water device, the connecting valve 42 on the liquid outlet pipe 44 is connected with an external recovery device, when in production, according to the requirement that the polydextrose in the reaction tank 1 needs to be heated or cooled, the external hot water device or the external cold water device conveys hot water or cold water into the heat exchange cavity 43 through the connecting valve 42 and the liquid inlet pipe 41, so that the polydextrose in the reaction tank 1 is heated or cooled, the reaction tank 1 is at the temperature required by polydextrose production, and the hot water or cold water after heat exchange is conveyed into the external recovery device through the liquid outlet pipe 44 and the connecting valve 42.

The temperature sensor 9 is arranged on the inner bottom surface of the reaction box 1, and the output end of the temperature sensor 9 is electrically connected with the input end of the external control switch. The temperature in the reaction chamber 1 is detected by the temperature sensor 9, and the result of the detection is fed into the external control switch.

The device further comprises a second screw rod 11 and a base 12, wherein the second screw rod 11 is in threaded connection with the lower surface of the support column 10, and the base 12 is arranged at the lower end of the second screw rod 11. The support column 10 is supported by the second screw 11 and the base 12, the base 12 is rotated, and the base 12 drives the second screw 11 to rotate, so that the connection length of the second screw 11 and the support column 10 is adjusted, and the supporting height of the reaction box 1 is adjusted.

The working principle of the polydextrose reactor provided by the utility model is as follows: the base 12 is rotated, the base 12 drives the second screw 11 to rotate, thereby adjusting the connection length of the second screw 11 and the strut 10, the reaction box 1 is in a horizontal state, the connecting column 25, the movable frame 26, the hanging ring 27 and the stirring rod 210 are driven to move through the connecting shaft 29, the connecting column 25 is arranged on the mounting seat 24, the movable frame 26 and the hanging ring 27 are positioned at the lower end of the hanging hook 28, the hanging ring 27 is driven to move through the movable frame 26, the hanging ring 27 is hung on the hanging hook 28, the movable frame 26 is reversely moved, the movable frame 26 drives the hanging ring 27 to reversely move, the movable frame 26 is enabled to contact the connecting column 25, the mounting seat 24 and the connecting column 25 are fixedly connected through the movable frame 26, the hanging ring 27 and the hanging hook 28, the rotary table 32 is rotated, the first screw 33 is driven to move through the rotary table 32, the sliding plate 34 is limited through the sliding groove 35, the slide plate 34 drives the cover plate 5 to move, the cover plate 5 is used for sealing the reaction box 1, raw materials for preparing the polydextrose are added into the reaction box 1 through the feeding pipe 6 for reaction, the temperature in the reaction box 1 is detected through the temperature sensor 9, the detected result is conveyed into an external control switch, according to the requirement that the polydextrose in the reaction box 1 needs to be heated or cooled, the external hot water device or the external cold water device conveys hot water or cold water into the heat exchange cavity 43 through the connecting valve 42 and the liquid inlet pipe 41, thereby heating or cooling the polydextrose in the reaction box 1, the reaction box 1 is at the temperature required by the polydextrose production, the hot water or cold water after heat exchange is conveyed into the external recovery device through the liquid outlet pipe 44 and the connecting valve 42, meanwhile, the motor 22 is controlled to work through the external control switch group, and the motor 22 drives the rotating shaft 23 to rotate, the rotation shaft 23 drives the stirring rod 210 to rotate through the mounting seat 24, the connecting column 25 and the connecting shaft 29, raw materials in the reaction box 1 are stirred through the stirring rod 210, the speed of polydextrose reaction preparation is improved, after polydextrose preparation is completed, the discharging pipe 7 is controlled to be opened through the valve 8, and polydextrose is guided out and collected through the discharging pipe 7.

It should be noted that the specific model of the motor 22 disclosed in the above embodiment is HRF-500TB, the specific model of the temperature sensor 9 is DS18B20, and the PLC controller is disposed in the external control switch. The external control switch controls operation of the motor 22 using methods commonly used in the art.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims (6)

1. A polydextrose reactor, characterized by: comprises a reaction box (1) and a stirring unit (2);

reaction box (1): the lower surface is provided with a support column (10), the lower end of the side surface of the reaction box (1) is provided with a discharge pipe (7), the discharge pipe (7) is provided with a valve (8), the upper surface of the reaction box (1) is provided with a lifting unit (3), the lifting unit (3) is connected with a cover plate (5), and the cover plate (5) is provided with a feeding pipe (6);

stirring unit (2): the electric stirring device comprises a fixed plate (21), a motor (22), a rotating shaft (23), a mounting seat (24), a connecting column (25), movable frames (26), hanging rings (27), hooks (28), connecting shafts (29) and stirring rods (210), wherein the two fixed plates (21) are arranged on the upper surface of a cover plate (5), the motor (22) is arranged between the two fixed plates (21), the lower end of the motor (22) is connected with the rotating shaft (23) through the output shaft, the rotating shaft (23) is connected with the cover plate (5), the lower end of the rotating shaft (23) is provided with the mounting seat (24), the two sides of the mounting seat (24) are provided with the hanging hooks (28), the connecting columns (25) are connected with the movable frames (26) through sliding connection, the hanging rings (27) are rotatably connected with the middle positions of the two sides of the movable frames (26), the lower ends of the connecting columns (25) are provided with the connecting shafts (29), and the connecting shafts (29) are provided with the output ends of the motor (210) through the electric stirring rods, and the output ends of the motor (22) are connected with the output ends of the electric stirring rods at equal distances.

2. A polydextrose reactor according to claim 1, characterized in that: the lifting unit (3) comprises a support (31), a rotary table (32), a first screw (33) and a sliding plate (34), wherein the support (31) is arranged on the reaction box (1), the support (31) and the reaction box (1) are rotationally connected with the first screw (33), the rotary table (32) is arranged at the upper end of the first screw (33), the first screw (33) is in threaded connection with the sliding plate (34), and the sliding plate (34) is connected with the cover plate (5).

3. A polydextrose reactor according to claim 2, characterized in that: the lifting unit (3) further comprises a sliding groove (35), the sliding groove (35) is arranged on the support (31), and the sliding groove (35) is connected with the sliding plate (34) in a sliding mode.

4. A polydextrose reactor according to claim 1, characterized in that: still include temperature regulating unit (4), temperature regulating unit (4) are including feed liquor pipe (41), connecting valve (42), heat transfer chamber (43) and drain pipe (44), heat transfer chamber (43) set up in reaction box (1), feed liquor pipe (41) and drain pipe (44) set up in the both sides of reaction box (1), all are provided with connecting valve (42) on feed liquor pipe (41) and drain pipe (44), feed liquor pipe (41) and drain pipe (44) intercommunication heat transfer chamber (43).

5. A polydextrose reactor according to claim 1, characterized in that: the reaction box further comprises a temperature sensor (9), wherein the temperature sensor (9) is arranged on the inner bottom surface of the reaction box (1), and the output end of the temperature sensor (9) is electrically connected with the input end of the external control switch.

6. A polydextrose reactor according to claim 1, characterized in that: the novel screw rod structure is characterized by further comprising a second screw rod (11) and a base (12), wherein the second screw rod (11) is in threaded connection with the lower surface of the support column (10), and the base (12) is arranged at the lower end of the second screw rod (11).

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