CN219202847U

CN219202847U - Novel cooling device

Info

Publication number: CN219202847U
Application number: CN202223566624.9U
Authority: CN
Inventors: 王晓燕; 杨伟荣; 王晓波
Original assignee: Shanghai Moyuan Industrial Co ltd
Current assignee: Shanghai Moyuan Industrial Co ltd
Priority date: 2022-12-30
Filing date: 2022-12-30
Publication date: 2023-06-16
Anticipated expiration: 2032-12-30

Abstract

The utility model discloses a novel cooling device, which comprises a box body, a ceiling, connecting pipes, a diversion funnel and a second drain pipe, wherein the ceiling is arranged at the top of the box body, the connecting pipes are symmetrically arranged at the top of the ceiling in a left-right mode, a water inlet pipe is fixedly arranged at the left end of one connecting pipe, the right end of the other connecting pipe is communicated with the drain end of a circulating unit arranged at the right end of the box body, fixed pipes are respectively arranged at the bottom of the connecting pipe in an equidistant array mode, and the fixed pipes are connected with the top of the ceiling in a penetrating mode.

Description

Novel cooling device

Technical Field

The utility model relates to the technical field of enameled wire production, in particular to a novel cooling device.

Background

Enameled wires are a main variety of windings, and are formed by annealing and softening bare wires and then painting and baking for many times in the production and processing process of the enameled wires; after the enameled wire is baked by the baking oven, the enameled wire needs to be cooled, and finally the wire is wound, and the traditional cooling mode of the enameled wire is mostly cooled by adopting cold air, however, the wire running speed of the enameled wire is very high, and the cooling effect is not ideal;

in the current production, because the wire speed of walking of enameled wire is very fast, generally take-up speed is in hundreds of meters or even a kilometer per minute, so in order to make the enameled wire effectively cool in limited time, generally all adopt the water-cooling mode to cool, bend the enameled wire and send into the cooling water pond, then bend again and send out the cooling water pond, this kind of refrigerated mode can influence the ductility of enameled wire easily, simultaneously, when the cooling water pond is changed again, then can need a large amount of water resources, and some use spray set to spray the cooling mode of cooling down to the enameled wire, although can practice thrift partial water resources, can not circulate to the cooling water after spraying does benefit, therefore, we propose a novel cooling device.

Disclosure of Invention

In view of the problems existing in the prior art, the utility model discloses a novel cooling device, which adopts the technical scheme that the novel cooling device comprises a box body, a ceiling, connecting pipes, a diversion funnel and a second drain pipe, wherein the ceiling is arranged at the top of the box body, the connecting pipes are symmetrically arranged at the top of the ceiling, one of the connecting pipes is fixedly provided with a water inlet pipe at the left end, the other one of the connecting pipes is fixedly connected with the water draining end of a circulating unit arranged at the right end of the box body, the bottom of the connecting pipe is respectively provided with a fixed pipe in an equidistance array, the fixed pipes are in penetrating connection with the top of the ceiling, the bottom of the fixed pipe is provided with a shunt pipe, the bottom of the shunt pipe is provided with a spray head in an equidistance array, the diversion funnel is arranged at the top of the inner side of the box body, the water draining port is arranged at the left end of the diversion funnel, the air cooling unit is arranged at the center of the bottom of the box body, the second drain pipe is arranged at the right end of the bottom of the box body, and the electromagnetic valve is electrically connected with an external controller.

As a preferable technical scheme of the utility model, the circulating unit comprises a pump body, a water suction pipe, a first water discharge pipe and a water delivery pipe, wherein the pump body is arranged at the right end of the inner bottom of the box body, the water suction pipe is fixedly arranged at the water inlet end of the pump body, the first water discharge pipe is fixedly arranged at the water discharge end of the pump body, the other end of the first water discharge pipe penetrates through a through hole arranged at the rear side of the box body and is fixedly connected with the water delivery pipe, the other end of the water delivery pipe is fixedly connected with the right end of the connecting pipe, and the pump body is electrically connected with an external controller. Through the setting of the pump body, can make the water pumping pipe draw in the pump body with the inside right-hand member of box in, through the pump body to the water pressurization, in carrying the water supply pipe through first drain pipe, carry the cooling water to the connecting pipe in by the water supply pipe again to can circulate the use to the cooling water.

As a preferable technical scheme of the utility model, the air cooling unit comprises a cooling groove, a cooling fan, a cooling pipe and a fixed block, wherein the cooling groove is arranged at the bottom center of the box body, the cooling fan is fixedly arranged at the center of the top of the inner side of the cooling groove, the cooling pipe is arranged at the bottom of the inner side of the cooling groove, the cooling pipe is in an S-shaped structure, the left end and the right end of the cooling pipe are respectively communicated with the inside of the box body, the left side and the right side of the cooling pipe are respectively fixedly connected with the fixed block arranged at the bottom of the inner side of the cooling groove, and the cooling fan is electrically connected with an external controller. The cooling pipe is of an S-shaped structure, so that the contact area between the cooling pipe and air is increased, and when the cooling fan in the cooling groove radiates and blows the cooling pipe, the air flow speed around the cooling pipe can be accelerated, so that cooling water flowing in the cooling pipe is cooled.

As a preferable technical scheme of the utility model, the bottom of the right end of the front side of the box body is provided with a temperature sensor, the sensing end of the temperature sensor is positioned at the bottom of the inner side of the box body, and the temperature sensor is electrically connected with an external controller. The temperature sensor can detect the temperature of the cooling water at the right end inside the box body in real time.

As a preferable technical scheme of the utility model, the filter box further comprises two groups of fixing plates, supporting rods and passing rollers, wherein the fixing plates are respectively and longitudinally symmetrically arranged in the middle of the left end and the right end of the box body, the supporting rods are respectively arranged at the tops of the fixing plates, and the filtering rollers are respectively and rotatably arranged in front of the protruding blocks arranged at the tops of the supporting rods. The filter roller can support the external enameled wire, so that the ductility of the enameled wire can not be influenced by the device when the external enameled wire is routed at a high speed.

The utility model has the beneficial effects that: according to the utility model, the pump body is operated, so that the water pumping pipe pumps cooling water at the right end inside the box body into the pump body, the pump body pressurizes the cooling water, the cooling water is sent into the water pumping pipe through the first water discharging pipe, the water pumping pipe conveys the cooling water into the connecting pipe at the right end of the top of the ceiling, the connecting pipe conveys the cooling water to the fixed pipe respectively, and the spray heads at the bottoms of the split pipes cool the external enameled wires, so that the purpose of recycling the cooling water is achieved;

when the cooling water at the left end inside the box flows to the right end inside the box through the cooling pipe, the contact area between the cooling pipe and the air is increased due to the S-shaped structure of the cooling pipe, so that the cooling of the cooling water flowing through the cooling pipe is quickened, and meanwhile, the cooling fan in the cooling groove quickens the air flow around the cooling pipe, so that the cooling effect of the cooling pipe is further improved;

in conclusion, this novel cooling device, design benefit, convenient to use has better cooling effect, can carry out quick cooling to external enameled wire, moreover, still can circulate the use to the cooling water, a large amount of water resources have been saved, the filter roll can support external enameled wire, can guarantee that external enameled wire when walking the line at a high speed, make the device can not influence the ductility of enameled wire, can solve the present general water-cooling mode that all adopts that proposes in the above-mentioned background art and cool off, bend the enameled wire into in the cooling water pond, then bend again and send out the cooling water pond, this kind of refrigerated mode can influence the ductility of enameled wire easily, and when the cooling water pond is changed again, then can need a large amount of water resources, and some use spray set to spray the cooling mode of cooling down to the enameled wire, but can not circulate the problem that does benefit to the cooling water after spraying.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the bottom structure of the present utility model;

FIG. 3 is a schematic cross-sectional view of the present utility model.

In the figure: 1 box, 2 ceilings, 3 inlet tubes, 4 connecting tubes, 5 circulation units, 51 pump bodies, 52 water pumping tubes, 53 first water discharging tubes, 54 water feeding tubes, 6 air cooling units, 61 cooling tanks, 62 cooling fans, 63 cooling tubes, 64 fixing blocks, 7 fixing tubes, 8 shunt tubes, 9 spray heads, 10 guide funnels, 11 water discharging ports, 12 fixing plates, 13 supporting rods, 14 material passing rollers, 15 temperature sensors, 16 second water discharging tubes and 17 electromagnetic valves.

Detailed Description

Example 1

As shown in fig. 1 to 3, the utility model discloses a novel cooling device, which adopts the technical scheme that the novel cooling device comprises a box body 1, a ceiling 2, connecting pipes 4, a diversion funnel 10 and a second drain pipe 16, wherein the ceiling 2 is arranged at the top of the box body 1, the connecting pipes 4 are symmetrically arranged at the top of the ceiling 7, a water inlet pipe 3 is fixedly arranged at the left end of one connecting pipe 4, the right end of the other connecting pipe 4 is communicated with the water draining end of a circulating unit 5 arranged at the right end of the box body 1, the circulating unit 5 comprises a pump body 51, a water pumping pipe 52, a first drain pipe 53 and a water delivering pipe 54, the pump body 51 is arranged at the right end of the inner side bottom of the box body 1, the water pumping pipe 52 is fixedly arranged at the water inlet end of the pump body 51, the first drain pipe 53 is fixedly arranged at the water draining end of the pump body 51, the other end of the first drain pipe 53 penetrates through a through hole arranged at the rear side of the box body 1 and is fixedly connected with the water delivering pipe 54, the other end of the water supply pipe 54 is fixedly connected with the right end of the connecting pipe 4, the pump body 51 is electrically connected with an external controller, the pump body 51 runs to enable the water suction pipe 52 to pump cooling water at the right end inside the box body 1 into the pump body 51, the pump body 51 pressurizes the cooling water, the cooling water is supplied into the water supply pipe 54 through the first water discharge pipe 53, the water supply pipe 54 conveys the cooling water into the connecting pipe 4 at the right end at the top of the ceiling 2, the connecting pipe 4 conveys the cooling water to the fixing pipes 7 respectively, then the spray heads 9 at the bottom of the shunt pipes 8 cool the external enameled wires, thereby achieving the purpose of recycling the cooling water, the bottom of the connecting pipe 4 is respectively provided with the fixing pipes 7 in an equidistant array, the fixing pipes 7 are connected with the top of the ceiling 2 in a penetrating way, the bottom of the fixing pipes 7 is provided with the shunt pipes 8, the bottom of the shunt pipes 8 are equidistantly arranged with the spray heads 9, the spray heads 9 can be used, the contact area of cooling water and an external enameled wire can be increased, the inner side top of the box body 1 is provided with a diversion funnel 10, the left end of the diversion funnel 10 is provided with a water outlet 11, the bottom center of the box body 1 is provided with an air cooling unit 6, the air cooling unit 6 comprises a cooling groove 61, a cooling fan 62, a cooling pipe 63 and a fixed block 64, the cooling groove 61 is arranged at the bottom center of the box body 1, the cooling fan 62 is fixedly arranged at the center of the inner side top of the cooling groove 61, the cooling pipe 63 is arranged at the inner side bottom of the cooling groove 61, the cooling pipe 63 is in an S-shaped structure, the left end and the right end of the cooling pipe 63 are respectively communicated with the inside of the box body 1, the left side and the right side of the cooling pipe 63 are respectively fixedly connected with the fixed block 64 arranged at the inner side bottom of the cooling groove 61, the cooling fan 62 is electrically connected with an external controller, when the cooling water at the inner left end of the box body 1 flows to the inner right end of the box body 1 through the cooling pipe 63, because the cooling pipe 63 is in an S-shaped structure, the contact area between the cooling pipe 63 and the air is increased, so that the cooling water flowing through the cooling pipe 63 is accelerated to cool, meanwhile, the cooling fan 62 in the cooling groove 61 accelerates the air around the cooling pipe 63, so that the cooling effect of the cooling pipe 63 is further improved, the right end of the bottom of the box body 1 is provided with the second drain pipe 16, the end part of the second drain pipe 16 is provided with the electromagnetic valve 17, the electromagnetic valve 17 is electrically connected with an external controller, the bottom of the right end of the front side of the box body 1 is provided with the temperature sensor 15, the sensing end of the temperature sensor 15 is positioned at the inner bottom of the box body 1, the temperature sensor 15 is electrically connected with the external controller, when the temperature sensor 15 senses that the temperature of the cooling water in the box body 1 is overhigh, the temperature sensor 15 sends a signal to the external controller, so that the external controller opens the electromagnetic valve 17, so that the second drain pipe 16 discharges the cooling water having an excessively high temperature to the outside;

still include fixed plate 12, bracing piece 13 and pass material roller 14, fixed plate 12 is provided with two sets of, and fixed plate 12 is around symmetry setting respectively at the left and right sides both ends middle part of box 1, and the top of fixed plate 12 is provided with bracing piece 13 respectively, and the filter roll 14 is installed in the rotation respectively before the lug that bracing piece 13 top set up, makes pass material roller 14 support outside enameled wire, can avoid the film of outside enameled wire to be scraped simultaneously.

The working principle of the utility model is as follows: firstly, an external enameled wire to be subjected to cooling treatment passes through the middle part of the inner side of a ceiling 2, a material passing roller 14 is used for supporting the external enameled wire, cooling water is fed into a connecting pipe 4 at the left end of the top of the ceiling 2 by feeding the cooling water into a water pumping pipe 52, the cooling water is respectively conveyed to a fixed pipe 7 by the connecting pipe 4, then the sprayed cooling water is collected by a spray head 9 at the bottom of a diversion pipe 8 through a diversion funnel 10, the cooling water flows to the left end of the inner side of a box body 1 from a water outlet 11, when the cooling water at the left end of the inner side of the box body 1 flows to the right end of the inner side of the box body 1 from the cooling pipe 63, the contact area between the cooling pipe 63 and air is increased by virtue of the S-shaped structure of the cooling pipe 63, and the cooling water flowing through the cooling pipe 63 is quickened, and simultaneously the cooling fan 62 in the cooling groove 61 is used for quickening the air flow around the cooling pipe 63, so that when the cooled cooling water flows to the right end of the inner side of the box body 1, the water is conveyed to the right end of the inner side of the box body 1 from the water pumping pipe 11 to the inner side of the box body 1 through the water pumping pipe 51 to the inner side of the water pipe 4, and the water cooling pipe 4 is conveyed to the right end of the water pumping pipe 54 through the water pumping pipe 4 to the top of the water pipe 4, and the water cooling pipe 4 is respectively, and the cooling water is conveyed to the top of the water cooling pipe 4 through the water cooling pipe 4; when the temperature sensor 15 senses that the cooling water in the box body 1 reaches 30 ℃, the temperature sensor 15 sends a signal to the external controller, so that the external controller opens the electromagnetic valve 17, and the second drain pipe 16 discharges the cooling water with overhigh temperature outwards; after a period of use, the staff can also open the electromagnetic valve 17 through the external controller to discharge the water in the tank body 1 outwards.

The circuit connection related to the utility model is a conventional means adopted by the person skilled in the art, can obtain technical teaching through limited tests, and belongs to the widely used prior art.

The components not described in detail herein are prior art.

Although the specific embodiments of the present utility model have been described in detail, the present utility model is not limited to the above embodiments, and various changes and modifications without inventive labor may be made within the scope of the present utility model without departing from the spirit of the present utility model, which is within the scope of the present utility model.

Claims

1. The utility model provides a novel cooling device, its characterized in that, including box (1), ceiling (2), connecting pipe (4), water conservancy diversion funnel (10) and second drain pipe (16), the top of box (1) is provided with ceiling (2), the top bilateral symmetry of ceiling (2) is provided with connecting pipe (4), one of them the left end fixed mounting of connecting pipe (4) has inlet tube (3), another one the right-hand member of connecting pipe (4) communicates with the drainage end of circulation unit (5) that box (1) right-hand member set up, the bottom of connecting pipe (4) equidistance array respectively is provided with fixed pipe (7), the top through connection of fixed pipe (7) and ceiling (2), the bottom of fixed pipe (7) is provided with shunt tubes (8), the bottom equidistance array of shunt tubes (8) is provided with shower nozzle (9), the inboard top of box (1) is provided with water conservancy diversion funnel (10), the left end of water conservancy diversion funnel (10) is provided with outlet (11), the bottom center of box (1) is provided with fixed pipe (6) respectively, the bottom of box (16) is provided with drain pipe (16) the second end of air-cooled side of being provided with, the electromagnetic valve (17) is electrically connected with an external controller.

2. A novel cooling device according to claim 1, characterized in that: the circulating unit (5) comprises a pump body (51), a water pumping pipe (52), a first water draining pipe (53) and a water conveying pipe (54), wherein the pump body (51) is arranged at the right end of the inner bottom of the box body (1), the water pumping pipe (52) is fixedly arranged at the water inlet end of the pump body (51), the first water draining pipe (53) is fixedly arranged at the water draining end of the pump body (51), the other end of the first water draining pipe (53) penetrates through a through hole formed in the rear side of the box body (1) and is fixedly connected with the water conveying pipe (54), the other end of the water conveying pipe (54) is fixedly connected with the right end of the connecting pipe (4), and the pump body (51) is electrically connected with an external controller.

3. A novel cooling device according to claim 1, characterized in that: the air cooling unit (6) comprises a cooling groove (61), a cooling fan (62), cooling pipes (63) and a fixed block (64), wherein the cooling groove (61) is arranged at the bottom center of the box body (1), the cooling fan (62) is fixedly arranged at the center of the inner side top of the cooling groove (61), the cooling pipes (63) are arranged at the inner side bottom of the cooling groove (61), the cooling pipes (63) are of an S-shaped structure, the left end and the right end of the cooling pipes (63) are respectively communicated with the inside of the box body (1), the left side and the right side of the cooling pipes (63) are respectively fixedly connected with the fixed block (64) arranged at the inner side bottom of the cooling groove (61), and the cooling fan (62) is electrically connected with an external controller.

4. A novel cooling device according to claim 1, characterized in that: the intelligent temperature control box is characterized in that a temperature sensor (15) is arranged at the bottom of the right end of the front side of the box body (1), the sensing end of the temperature sensor (15) is located at the bottom of the inner side of the box body (1), and the temperature sensor (15) is electrically connected with an external controller.

5. A novel cooling device according to claim 1, characterized in that: still include fixed plate (12), bracing piece (13) and pass material roller (14), fixed plate (12) are provided with two sets of, fixed plate (12) symmetry sets up respectively in the left and right sides both ends middle part of box (1), the top of fixed plate (12) is provided with bracing piece (13) respectively, rotate respectively before the lug that bracing piece (13) top set up and install material roller (14).