CN219194859U - Desulfurization device for waste rubber production - Google Patents
Desulfurization device for waste rubber production Download PDFInfo
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- CN219194859U CN219194859U CN202320421339.3U CN202320421339U CN219194859U CN 219194859 U CN219194859 U CN 219194859U CN 202320421339 U CN202320421339 U CN 202320421339U CN 219194859 U CN219194859 U CN 219194859U
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 64
- 230000023556 desulfurization Effects 0.000 title claims abstract description 64
- 239000002699 waste material Substances 0.000 title claims abstract description 17
- 238000010092 rubber production Methods 0.000 title claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims abstract description 62
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000007599 discharging Methods 0.000 claims abstract 7
- 238000004513 sizing Methods 0.000 claims abstract 6
- 229920001971 elastomer Polymers 0.000 claims description 37
- 239000005060 rubber Substances 0.000 claims description 37
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及脱硫装置技术领域,具体地说,涉及一种废旧橡胶生产脱硫装置。The utility model relates to the technical field of desulfurization devices, in particular to a desulfurization device for waste rubber production.
背景技术Background technique
在脱硫装置中,有一种快速脱硫的方法,是通过在搅拌机罐内的存料筒,将胶料在存料筒进行搅拌,在通过直流电机带动搅拌一段时间后,出料后隔绝空气逐渐冷却,冷却在冷却器中进行的,且生产周期短搅拌速度快工艺不易控制产品质量不够稳定,比较适宜废旧合成橡胶的再生。In the desulfurization device, there is a fast desulfurization method, which is to stir the rubber material in the storage cylinder through the storage cylinder in the mixer tank. After stirring for a period of time through the DC motor, the air is isolated from the discharge and gradually cooled. , the cooling is carried out in the cooler, and the production cycle is short, the stirring speed is fast, the process is not easy to control, and the product quality is not stable enough, so it is more suitable for the regeneration of waste synthetic rubber.
如专利号为CN201721342185.X的一种橡胶脱硫加热装置,包括容纳腔体、加热装置和固定板;加热装置和固定板分别设置在容纳腔体的内部且固定杆设置在加热装置的两侧;加热装置包括第一加热筒体、第二加热筒体、加热管和加热电阻丝,加热电阻丝的一侧外部连接设置有接线端和导热板一和导热板二。For example, a rubber desulfurization heating device whose patent number is CN201721342185.X includes a housing cavity, a heating device and a fixing plate; the heating device and the fixing plate are respectively arranged inside the housing cavity and the fixing rods are arranged on both sides of the heating device; The heating device includes a first heating cylinder, a second heating cylinder, a heating pipe and a heating resistance wire. One side of the heating resistance wire is externally connected with a terminal and a heat conducting plate 1 and a
该装置在使用时可以保证脱硫罐体的热量均匀性,但是在使用时导热板一和导热板二采用上下闭合方式,只能对橡胶上下接触面进行加热,且加热效果差,不能对橡胶整体进行细化加热,导致橡胶脱硫效果差、脱硫时间慢,鉴于此,我们提出一种废旧橡胶生产脱硫装置。The device can ensure the heat uniformity of the desulfurization tank body when in use, but the heat conduction plate 1 and the
实用新型内容Utility model content
本实用新型的目的在于提供一种废旧橡胶生产脱硫装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a waste rubber production desulfurization device to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种废旧橡胶生产脱硫装置,包括筒体、料斗、出料仓和加热部,所述筒体内部开设有加热腔,所述筒体前端开设有开口槽,且所述开口槽与所述加热腔相互连通,所述加热腔内安装有脱硫内胆,所述脱硫内胆前侧顶壁处开设有与所述开口槽尺寸相同、位置对应的落料槽,所述脱硫内胆内部转动连接有螺纹柱,所述螺纹柱的首端正对所述落料槽的底部;A waste rubber production desulfurization device, including a cylinder body, a hopper, a discharge bin and a heating part, a heating chamber is opened inside the cylinder body, an open slot is opened at the front end of the cylinder body, and the opening slot is connected with the heating unit. The cavities are connected to each other, and a desulfurization liner is installed in the heating chamber, and a blanking trough with the same size and corresponding position as the opening groove is provided on the top wall of the front side of the desulfurization liner, and the desulfurization liner is internally connected to the There is a threaded column, and the head end of the threaded column is facing the bottom of the blanking chute;
所述料斗设置在所述筒体的顶部,且所述料斗底端与所述开口槽相互连通,所述出料仓设置在所述筒体底部后端处,所述出料仓顶端与所述脱硫内胆后侧底端固定连接,所述出料仓用于排出胶料;The hopper is arranged on the top of the cylinder body, and the bottom end of the hopper communicates with the opening groove, the discharge bin is arranged at the rear end of the bottom of the cylinder body, and the top end of the discharge bin is connected to the opening groove. The bottom end of the rear side of the desulfurization liner is fixedly connected, and the discharge bin is used to discharge rubber;
所述加热部包括呈螺旋状的加热丝,所述加热丝设置在所述脱硫内胆外壁与所述加热腔内壁之间,用于加热脱硫内胆的内部胶料。The heating part includes a spiral heating wire, and the heating wire is arranged between the outer wall of the desulfurization liner and the inner wall of the heating chamber for heating the internal rubber of the desulfurization liner.
作为优选,所述筒体的底部设有两个并排设置的支架,所述筒体顶部后端开设有泄压阀。Preferably, the bottom of the cylinder is provided with two brackets arranged side by side, and the top and rear end of the cylinder is provided with a pressure relief valve.
作为优选,所述脱硫内胆顶部后端开设有出气孔,所述泄压阀底部接口安装在所述出气孔的内部。Preferably, an air outlet is provided at the top rear end of the desulfurization liner, and the bottom interface of the pressure relief valve is installed inside the air outlet.
作为优选,所述螺纹柱内部套接有转轴,所述转轴的首末两端分别与所述筒体前后侧板转动连接,所述转轴的首端同轴连接有第一电机,所述第一电机安装在所述筒体的前侧板体上,所述筒体的右侧壁中心处设有控制面板。Preferably, a rotating shaft is sleeved inside the threaded column, and the first and last ends of the rotating shaft are rotatably connected to the front and rear side plates of the cylinder respectively, the first end of the rotating shaft is coaxially connected to a first motor, and the first A motor is installed on the front plate body of the cylinder body, and a control panel is arranged at the center of the right side wall of the cylinder body.
作为优选,所述料斗右侧外壁设有第二电机,所述料斗内部底端横向设置有驱动轴。Preferably, a second motor is provided on the outer wall on the right side of the hopper, and a drive shaft is provided laterally at the inner bottom of the hopper.
作为优选,所述第二电机输出轴与所述驱动轴末端同轴连接,所述驱动轴外壁上转动连接有转动辊,所述转动辊外壁上设有若干呈环形分布的齿刀。Preferably, the output shaft of the second motor is coaxially connected to the end of the driving shaft, and a rotating roller is rotatably connected to the outer wall of the driving shaft, and a plurality of circularly distributed tooth knives are arranged on the outer wall of the rotating roller.
作为优选,所述加热丝首末两端均固定连接有两个电极块,两个所述电极块均贯穿所述筒体左侧外壁,且两个所述电极块之间连接有线管,所述线管前端设有电源箱。As a preference, two electrode blocks are fixedly connected to both ends of the heating wire, both of the two electrode blocks pass through the left outer wall of the cylinder body, and a wire pipe is connected between the two electrode blocks, so The front end of the line pipe is provided with a power supply box.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该废旧橡胶生产脱硫装置,通过设置在筒体内设置的脱硫内胆和加热丝,使得胶料进入筒体内,通过加热丝对脱硫内胆进行均匀加热,再通过设置在脱硫内胆内部的螺纹柱,对进入胶料进行挤压和切断,提高胶料的脱硫效果和脱硫时间。The desulfurization device for waste rubber production, through the desulfurization liner and heating wire installed in the cylinder, the rubber material enters the cylinder, the desulfurization liner is uniformly heated by the heating wire, and then passed through the threaded column set inside the desulfurization liner , Extrude and cut off the incoming rubber material to improve the desulfurization effect and desulfurization time of the rubber material.
附图说明Description of drawings
图1为实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of utility model;
图2为实用新型中的筒体结构示意图之一;Fig. 2 is one of cylinder structure schematic diagrams in the utility model;
图3为实用新型中的筒体结构示意图之二;Fig. 3 is the second of the cylinder structure schematic diagram in the utility model;
图4为实用新型中的筒体结构示意图之三;Fig. 4 is the third of the cylinder structure schematic diagram in the utility model;
图5为实用新型中的脱硫内胆和螺纹柱结构示意图;Fig. 5 is a structural schematic diagram of the desulfurization liner and threaded column in the utility model;
图6为实用新型中的螺纹柱结构示意图;Fig. 6 is a structural schematic diagram of the threaded column in the utility model;
图7为实用新型中的料斗结构示意图;Fig. 7 is the schematic diagram of the structure of the hopper in the utility model;
图8为实用新型中的加热部结构示意图。Fig. 8 is a schematic diagram of the structure of the heating part in the utility model.
图中:In the picture:
1、筒体;10、加热腔;11、开口槽;12、脱硫内胆;120、落料槽;121、出气孔;13、螺纹柱;130、转轴;131、第一电机;14、控制面板;1. Cylinder body; 10. Heating cavity; 11. Opening groove; 12. Desulfurization liner; 120. Blanking groove; 121. Air outlet; 13. Threaded column; 130. Rotating shaft; 131. First motor; 14. Control panel;
2、料斗;20、第二电机;21、驱动轴;22、转动辊;220、齿刀;2. Hopper; 20. Second motor; 21. Drive shaft; 22. Rotating roller; 220. Gear knife;
3、出料仓;3. Discharge bin;
4、加热部;40、加热丝;401、电极块;402、线管;403、电源箱;4. Heating part; 40. Heating wire; 401. Electrode block; 402. Wire tube; 403. Power supply box;
5、支架;5. Bracket;
6、泄压阀。6. Pressure relief valve.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solution in the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the utility model. Obviously, the described embodiments are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-图8,本实施例提供一种技术方案:Please refer to Figure 1-Figure 8, this embodiment provides a technical solution:
一种废旧橡胶生产脱硫装置,包括筒体1、料斗2、出料仓3和加热部4,筒体1内部开设有加热腔10,加热腔10呈圆柱状,筒体1采用保温隔热材料,便于胶料快速加热熔融,筒体1前端开设有开口槽11,用于胶料的落料,料斗2设置在筒体1的顶部,且料斗2底端与开口槽11相互连通,且开口槽11与加热腔10相互连通,加热腔10内安装有脱硫内胆12,通过设置的脱硫内胆12,用于存放胶料进行熔融,脱硫内胆12前侧顶壁处开设有与开口槽11尺寸相同、位置对应的落料槽120,脱硫内胆12内部转动连接有螺纹柱13,螺纹柱13的首端正对落料槽120的底部,使得胶料从料斗2底端进入到脱硫内胆12内,对胶料进行搅拌熔融,通过设置的螺纹柱13对胶料进行挤压和切断,增强胶料的脱硫化能力;出料仓3设置在筒体1底部后端处,出料仓3顶端与脱硫内胆12后侧底端固定连接,出料仓3用于排出胶料;A waste rubber production desulfurization device, including a cylinder body 1, a
在本实施例中,加热部4包括呈螺旋状的加热丝40,加热丝40设置在脱硫内胆12外壁与加热腔10内壁之间,用于加热脱硫内胆12的内部胶料,通过设置的加热丝40,通过热传递对脱硫内胆12内部胶料进行加热,保证受热均匀。In this embodiment, the
首先,筒体1的底部设有两个并排设置的支架5,为筒体1提供支撑,筒体1顶部后端开设有泄压阀6,用于调节脱硫内胆12内部的压力,保证脱硫内胆12内部压力平衡。First, the bottom of the cylinder 1 is provided with two side-by-
具体的,脱硫内胆12顶部后端开设有出气孔121,泄压阀6底部接口安装在出气孔121的内部,加热丝40在加热时导致脱硫内胆12内气压过大,超过阙值泄压阀6会打开将气体排出,避免发生爆炸,存在安全隐患。Specifically, the top and rear end of the
进一步的,螺纹柱13内部套接有转轴130,转轴130的首末两端分别与筒体1前后侧板转动连接,转轴130的首端同轴连接有第一电机131,第一电机131安装在筒体1的前侧板体上,筒体1的右侧壁中心处设有控制面板14,控制面板14通过导线与第一电机131控制端连接,第一电机131与于外部电源接通,通过控制面板14调节第一电机131的转速,提高胶料在脱硫内胆12内的挤压脱硫效果。Further, a
在本实施例中,料斗2右侧外壁设有第二电机20,料斗2内部底端横向设置有驱动轴21,其中,第二电机20通过导线与外部电源接通,通过第二电机20驱使驱动轴21转动。In this embodiment, the outer wall on the right side of the
具体的,第二电机20输出轴与驱动轴21末端同轴连接,驱动轴21外壁上转动连接有转动辊22,通过驱动轴21转动带动转动辊22转动,转动辊22外壁上设有若干呈环形分布的齿刀220,利用设置的若干齿刀220对胶料进行切割,同时转动辊22转动可以缓解料斗2底部胶料的堵塞,能保持料斗2的出料通畅,并且无需人工干预,自动化程度高。Specifically, the output shaft of the
值得提到的是,加热丝40首末两端均固定连接有两个电极块401,两个电极块401均贯穿筒体1左侧外壁,且两个电极块401之间连接有线管402,线管402前端设有电源箱403,通过电源箱403向线管402内部导线进行通电,使得两个电极块401带电后对加热丝40进行通电加热。It is worth mentioning that two
值得说明的是,本实用第一电机131、控制面板14、第二电机20、加热丝40、电极块401等部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知的,在本装置的空闲处,将上述中所有电器件,其指代动力元件、电器件以及适配的控制器和电源通过导线进行连接,具体连接手段应参考本实用新型中的工作原理,各电器件之间按照先后工作顺序完成电性连接,其详细连接手段均为本领域公知技术。It is worth noting that the
本实用新型的废旧橡胶生产脱硫装置在使用时,先将胶料放入料斗2内,启动第二电机20、第一电机131工作,打开电源箱403开关,使加热丝40发热,并带动驱动轴21、转动辊22及齿刀220转动,利用齿刀220对胶料进行细化,转动辊22转动能避免胶料卡在料斗2的下端造成堵塞,胶料沿着料斗2底端进入落料槽120内,第一电机131带动转轴130和螺纹柱13转动,对进入到脱硫内胆12首端的胶料进行挤压、剪切,通过加热丝40加热后,热传递对脱硫内胆12内部胶料进行加热,增强胶料的脱硫效果,最后胶料由螺纹柱13传送至出料仓3内,进行下一步冷却处理。When the waste rubber production desulfurization device of the utility model is in use, the rubber material is first put into the
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the utility model, and are not used to limit the utility model. Without departing from the utility model Under the premise of the spirit and scope, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
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Denomination of utility model: A desulfurization device for waste rubber production Granted publication date: 20230616 Pledgee: China Construction Bank Corporation Lufeng Branch Pledgor: Lufeng Aerospace Industry and Trade Co.,Ltd. Registration number: Y2025980003962 |
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