CN219194044U - Detachable wire-rewinding guide wheel - Google Patents

Detachable wire-rewinding guide wheel Download PDF

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Publication number
CN219194044U
CN219194044U CN202320185783.XU CN202320185783U CN219194044U CN 219194044 U CN219194044 U CN 219194044U CN 202320185783 U CN202320185783 U CN 202320185783U CN 219194044 U CN219194044 U CN 219194044U
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China
Prior art keywords
guide wheel
wire
wheel mechanism
pulley
guide
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Active
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CN202320185783.XU
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Chinese (zh)
Inventor
苏剑
邱文杰
俞安洲
张家顺
汪磊
李迅
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Zhejiang Jingyu New Materials Co ltd
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Zhejiang Jingyu New Materials Co ltd
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Priority to CN202320185783.XU priority Critical patent/CN219194044U/en
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  • Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
  • Details Of Garments (AREA)

Abstract

The utility model discloses a detachable wire-collecting guide wheel, which comprises a fixed shaft, wherein the fixed shaft is detachably connected to a wire-collecting panel; the guide wheel framework is rotationally connected with the fixed shaft; the guide wheel mechanism is sleeved on the guide wheel framework and fixedly connected with the guide wheel framework; the guide wheel mechanism is provided with a plurality of wire slots, and the wire slots are all arranged around the guide wheel mechanism. Through the arrangement, the guide wheel mechanism can be installed positively and negatively, so that the guide wheel mechanism can be recycled, the service life of the guide wheel mechanism is prolonged, and the replacement frequency of the guide wheel mechanism is reduced.

Description

Detachable wire-rewinding guide wheel
Technical Field
The utility model relates to the technical field of diamond wire processing, in particular to a detachable wire-collecting guide wheel.
Background
In the processing process of the diamond wire, the wire-collecting guide wheel penetrates through the whole production line, and the quality of a finished product of a product is directly affected. The existing winding guide wheel is generally made of rubber rings, and specifically, the existing winding guide wheel is generally made of polyurethane and is installed on the outer ring of the aluminum framework through expansion.
However, due to the characteristics of the polyurethane rubber ring, the rubber ring needs to be expanded in the installation process, so that the rubber ring is elastically deformed, and the wear resistance of the rubber ring is poor, so that the rubber ring needs to be frequently replaced, and the production efficiency of the diamond wire is reduced.
Disclosure of Invention
In order to solve the defects in the prior art, the utility model aims to provide a take-up guide wheel convenient to disassemble and assemble.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a detachable wire-collecting guide wheel comprises a fixed shaft which is detachably connected to a wire-collecting panel; the guide wheel framework is rotationally connected with the fixed shaft; the guide wheel mechanism is sleeved on the guide wheel framework and fixedly connected with the guide wheel framework; the guide wheel mechanism is provided with a plurality of wire slots, and the wire slots are all arranged around the guide wheel mechanism.
Further, a plurality of trunking are arranged in parallel.
Further, the wire grooves comprise a first wire groove and a second wire groove, and the first wire groove and the second wire groove are symmetrically arranged on a symmetrical plane perpendicular to the axis direction of the wire collecting guide wheel.
Further, the wire slots are arranged as V-shaped slots.
Further, the guide wheel mechanism is made of special plastic-resistant materials.
Further, the guide wheel framework is made of aluminum alloy materials.
Further, the wire-collecting guide wheel also comprises a rotating bearing, wherein the rotating bearing is arranged between the guide wheel framework and the fixed shaft, and the guide wheel framework is rotationally connected with the fixed shaft through the rotating bearing.
Further, the wire-collecting guide wheel also comprises a bearing gland used for covering the rotary bearing, and the bearing gland is in threaded connection or clamping connection with the guide wheel framework.
Further, the guide wheel framework comprises a connecting part and an abutting part which are integrally formed or fixedly connected, the connecting part is provided with a through hole penetrating through the connecting part, and the fixed shaft is at least partially arranged in the through hole; the abutting part is provided with a connecting hole, and the guide wheel mechanism is fixedly connected with the abutting part through a connecting piece and the connecting hole after being abutted to the abutting part.
Further, the guide wheel mechanism is provided with a mounting hole penetrating through the guide wheel mechanism, and the mounting hole is sleeved on the guide wheel framework.
The detachable wire-collecting guide wheel provided by the utility model can be arranged through the plurality of wire grooves and the front and back installation of the guide wheel mechanism, thereby being beneficial to realizing the recycling of the guide wheel mechanism, prolonging the service life of the guide wheel mechanism and reducing the replacement frequency of the guide wheel mechanism.
Drawings
Fig. 1 is a schematic diagram of the whole structure of a detachable take-up guide pulley of the present utility model.
Fig. 2 is a full cross-sectional view of the detachable take-up pulley of the present utility model.
Fig. 3 is an enlarged view of a portion of fig. 2 a in accordance with the present utility model.
Fig. 4 is a side view of the removable take-up pulley of the present utility model.
Fig. 5 is a schematic view of a guide wheel mechanism of the detachable guide wheel of the present utility model.
Detailed Description
In order to make the present utility model better understood by those skilled in the art, the technical solutions in the specific embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in fig. 1, a detachable take-up guide wheel 100 is connected to a take-up panel 200 and cooperates with the take-up panel 200 to wind up diamond wire. The wire-collecting guide wheel comprises a fixed shaft 11, a guide wheel framework 12 and a guide wheel mechanism 13. The fixing shaft 11 is detachably connected to the wire collecting panel 200 to realize the installation of the wire collecting guide wheel and the wire collecting panel 200. The guide wheel skeleton 12 is rotatably connected with the fixed shaft 11, so that the guide wheel skeleton 12 can be connected to the wire-collecting panel 200 through the fixed shaft 11, and the guide wheel skeleton 12 can rotate on the fixed shaft 11 conveniently. The guide wheel mechanism 13 is sleeved on the guide wheel framework 12 and is fixedly connected with the guide wheel framework 12, so that the guide wheel mechanism 13 can rotate relative to the fixed shaft 11 through the guide wheel framework 12. For the sake of clarity of the technical solution of the present utility model, the front side, the rear side, the left side, the right side, the upper side and the lower side as shown in fig. 1 are also defined to represent the front side, the rear side, the left side, the right side, the upper side and the lower side of the wire winding guide wheel.
Specifically, the fixing shaft 11 may be fixedly connected to the winding panel 200 through a fastener after passing through the winding panel 200, and more specifically, the fastener may fixedly connect the fixing shaft 11 to the winding panel 200 by means of a bolt connection, thereby facilitating installation and removal of the fixing shaft 11. It can be appreciated that the fixing shaft 11 can also be fixed on the wire collecting panel 200 by welding, so as to be beneficial to improving the structural stability of the fixing shaft 11 and further improving the structural stability of the detachable wire collecting guide wheel 100. The guide wheel mechanism 13 can be fixedly connected to the guide wheel framework 12 in a bolt connection mode, so that the guide wheel mechanism 13 and the guide wheel framework 12 can be conveniently connected or detached, and the structural stability and the assembly property of the guide wheel mechanism 13 are improved.
In this embodiment, the guide wheel mechanism 13 is provided with a plurality of wire slots 131, and the plurality of wire slots 131 are all disposed around the guide wheel mechanism 13. Specifically, a plurality of wire grooves 131 are provided around the outer wall of the guide wheel mechanism 13, i.e., a plurality of wire grooves 131 are provided on the outermost surface of the guide wheel mechanism 13. Through the arrangement, the diamond wire is wound on the guide wheel mechanism 13 through the wire groove 131, so that the wire groove 131 can be used for accommodating the diamond wire, and the wire winding of the diamond wire is facilitated. In addition, through the arrangement of the plurality of wire slots 131, the guide wheel mechanism 13 can be recycled, so that the service life of the guide wheel mechanism 13 is prolonged, and the replacement frequency of the guide wheel mechanism 13 is reduced. Through the arrangement, the guide wheel mechanism 13 can be repeatedly utilized through the front and back installation of the guide wheel mechanism 13, namely after one wire slot 131 of the guide wheel mechanism 13 is worn, the guide wheel mechanism 13 can be reversely installed, so that the diamond wire is wound up through the other wire slot 131, and the guide wheel mechanism 13 is repeatedly utilized. In addition, through the positive and negative installation of the guide wheel mechanism 13, when the abrasion occurs on one side surface of the wire groove 131, the guide wheel mechanism 13 is reversely installed, so that the diamond wire is wound up through the other side surface of the wire groove 131, and the replacement frequency of the guide wheel mechanism 13 is reduced. As an implementation, several trunking 131 are arranged in parallel. Specifically, the diamond wires are at least partially disposed in the wire grooves 131 of the guide wheel mechanism 13, and when the wire grooves 131 are disposed in parallel, the diamond wires can be substantially perpendicular to the axis of the guide wheel mechanism 13, so as to prevent interference between the diamond wires, and facilitate improvement of wire winding efficiency of the diamond wires, so that production efficiency of the diamond wires is further improved.
As shown in fig. 2 and 3, as an alternative implementation manner, the wire slot 131 includes a first wire slot 1311 and a second wire slot 131, where, on a symmetry plane H perpendicular to the axial direction of the winding guide wheel, the guide wheel mechanism 13 is substantially symmetrically disposed about the symmetry plane H, and the first wire slot 1311 and the second wire slot 131 are symmetrically disposed about the symmetry plane H. The slot shapes of the first slot 1311 slot 131 and the second slot 131 may be the same or different, and specifically may be adjusted according to actual requirements, so as to meet requirements of different use scenarios and the like. Specifically, the number of the first wire grooves 1311 and the second wire grooves 131 may be adjusted according to the actual situation, that is, in the present embodiment, the number of the wire grooves 131 is set to be a double number. Through the arrangement, in the long-time use process of the wire collecting guide wheel, when the wire groove 131 of the first wire groove 1311 is worn, in order to avoid affecting the normal work of the wire collecting guide wheel, the guide wheel mechanism 13 is only required to be reversely arranged, so that the second wire groove 131 is used for collecting diamond wires, the replacement frequency of the guide wheel mechanism 13 is reduced conveniently, the recycling of the guide wheel mechanism 13 is realized, and the service life of the detachable wire collecting guide wheel 100 is prolonged.
As shown in fig. 3, the wire grooves 131 are provided as "V" -shaped grooves. Specifically, the V-shaped wire groove 131 has good structural stability and reliability, is not easy to deform, and is convenient for the diamond wire to be arranged in the wire groove 131, so that the diamond wire is not easy to break away from the wire groove 131, thereby being beneficial to the wire winding of the wire groove 131 on the diamond wire.
As one implementation, the guide wheel mechanism 13 is made of a plastic-resistant material. Specifically, the guide wheel mechanism 13 has the advantages of high strength, high elasticity, good wear resistance, ageing resistance, chemical resistance, solubility resistance, recycling and the like, so that a special plastic-resistant material (such as polyoxymethylene resin and the like) can be selected to manufacture the guide wheel mechanism 13, thereby being beneficial to prolonging the service life of the guide wheel mechanism 13, reducing the replacement frequency of the guide wheel mechanism 13 and further improving the production efficiency of the diamond wire.
The guide pulley frame 12 is provided as an aluminum alloy material. Specifically, the guide wheel skeleton 12 is used as a connecting piece, and the guide wheel skeleton 12 is used for rotationally connecting the fixed shaft 11 and fixedly connecting the guide wheel mechanism 13, so that the fixed shaft 11 and the guide wheel mechanism 13 are connected. Therefore, in the present application, the guide wheel skeleton 12 is made of an aluminum alloy material, so that the guide wheel skeleton 12 is advantageously provided with high strength, light weight, good fluidity, strong mold filling capability, good corrosion resistance, low melting point, and the like. In addition, the guide wheel skeleton 12 can be provided with a plurality of hollow structures, so that the weight reduction of the guide wheel mechanism 13 and the cost reduction of the guide wheel mechanism 13 are facilitated.
As shown in fig. 2, the detachable winding guide pulley 100 further includes a rotating bearing 14, the rotating bearing 14 is disposed between the guide pulley frame 12 and the fixed shaft 11, and the guide pulley frame 12 and the fixed shaft 11 are rotatably connected through the rotating bearing 14. Specifically, the rotating bearing 14 is at least partially sleeved on the fixed shaft 11, and the rotating bearing 14 is at least partially arranged in the guide wheel framework 12, so that normal rotation of the guide wheel framework 12 and the guide wheel mechanism 13 is facilitated through the rotating bearing 14, and the production efficiency of the diamond wire is improved.
In this embodiment, the detachable winding guide pulley 100 further includes a bearing cover 15 for covering the rotating bearing 14, and the bearing cover 15 is screwed or clamped with the guide pulley frame 12. Through the arrangement, under the condition that impurities such as dust and the like are generated in the working environment, the rotating bearing 14 is covered by the bearing gland 15, and the erosion of the impurities such as dust and the like to the rotating bearing 14 through the guide wheel framework 12 can be effectively avoided, so that the service life of the rotating bearing 14 is prolonged. In addition, the bearing cover 15 can prevent the rotary bearing 14 from being separated from the guide wheel skeleton 12, that is, the bearing cover 15 can limit the position of the rotary bearing 14 so as to realize the rotary connection function of the rotary bearing 14, thereby being beneficial to improving the connection stability of the guide wheel skeleton 12 and the fixed shaft 11.
As shown in fig. 4, the guide wheel skeleton 12 includes a connecting portion 121 and an abutting portion 122 integrally formed or fixedly connected, the connecting portion 121 is provided with a through hole 1211 penetrating the connecting portion 121, and the fixed shaft 11 is at least partially disposed in the through hole 1211; the abutting portion 122 is provided with a connecting hole 1221, and the guide wheel mechanism 13 is fixedly connected with the abutting portion 122 through a connecting piece and the connecting hole 1221 of the guide wheel mechanism 13 after abutting. Specifically, the axis of the through hole 1211 substantially coincides with the axis of the fixed shaft 11, thereby facilitating the connection of the fixed shaft 11 and the guide pulley frame 12. Meanwhile, the connection part 121 is connected to the wire receiving panel 200 through the fixing shaft 11, thereby improving structural stability of the guide wheel skeleton 12. In this embodiment, the connecting piece passes through the connecting hole 1221 and is fixedly connected to the guide wheel mechanism 13, or the connecting piece passes through the guide wheel mechanism 13 and is fixedly connected to the connecting hole 1221, so that the guide wheel mechanism 13 and the guide wheel skeleton 12 are fixedly connected, and the guide wheel mechanism 13 can rotate on the fixed shaft 11 through the guide wheel skeleton 12. Wherein the connecting piece can be provided as a part for connection such as a bolt.
As shown in fig. 5, the guide wheel mechanism 13 is provided with a mounting hole 132 penetrating the guide wheel mechanism 13, and the mounting hole 132 is sleeved on the guide wheel skeleton 12. Specifically, the guide wheel mechanism 13 can be sleeved on the guide wheel skeleton 12 through the mounting hole 132, and the inner diameter of the mounting hole 132 is basically consistent with the outer diameter of the guide wheel skeleton 12. Through the arrangement, the mounting holes 132 are beneficial to improving the structural stability of the guide wheel mechanism 13 and the guide wheel skeleton 12, so that the guide wheel mechanism 13 and the guide wheel skeleton 12 work stably. In this embodiment, the guide wheel mechanism 13 is further provided with a plurality of positioning holes 133 for connecting with the connecting holes 1221 through the connecting member, and the plurality of positioning holes 133 are disposed around the mounting hole 132, so as to facilitate improving the connection stability between the guide wheel mechanism 13 and the guide wheel skeleton 12.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.

Claims (10)

1. The utility model provides a detachable receipts line guide pulley, receive line guide pulley and connect on receiving the line panel, its characterized in that, receive line guide pulley includes:
the fixed shaft is detachably connected to the wire collecting panel;
the guide wheel framework is rotationally connected with the fixed shaft;
the guide wheel mechanism is sleeved on the guide wheel framework and fixedly connected with the guide wheel framework; the guide wheel mechanism is provided with a plurality of wire slots, and the wire slots are all arranged around the guide wheel mechanism.
2. The detachable take-up pulley according to claim 1, wherein a plurality of the wire grooves are arranged in parallel.
3. The removable take-up pulley of claim 1 or 2, wherein the wire chase comprises a first wire chase and a second wire chase, the first wire chase and the second wire chase being symmetrically disposed about a plane of symmetry perpendicular to an axis of the take-up pulley.
4. A removable take-up pulley as in claim 3, wherein the wire chase is configured as a "V" shaped chase.
5. The detachable take-up guide wheel according to claim 1 or 2, wherein the guide wheel mechanism is made of a plastic-resistant material.
6. The detachable take-up pulley according to claim 1 or 2, wherein the pulley frame is provided as an aluminum alloy material.
7. The detachable take-up guide wheel according to claim 1 or 2, further comprising a rotating bearing provided between the guide wheel skeleton and the fixed shaft, the guide wheel skeleton and the fixed shaft being rotatably connected by the rotating bearing.
8. The removable take-up guide of claim 7, further comprising a bearing cap for covering the rotational bearing, the bearing cap being threaded or snap-fit to the guide frame.
9. The detachable take-up guide wheel according to claim 1 or 2, wherein the guide wheel skeleton comprises a connecting part and an abutting part which are integrally formed or fixedly connected, the connecting part is provided with a through hole penetrating through the connecting part, and the fixed shaft is at least partially arranged in the through hole; the abutting part is provided with a connecting hole, and the guide wheel mechanism is fixedly connected with the abutting part through a connecting piece and the connecting hole after being abutted to the abutting part.
10. The detachable take-up guide wheel of claim 9, wherein the guide wheel mechanism is provided with a mounting hole penetrating the guide wheel mechanism, and the mounting hole is sleeved on the guide wheel framework.
CN202320185783.XU 2023-01-31 2023-01-31 Detachable wire-rewinding guide wheel Active CN219194044U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320185783.XU CN219194044U (en) 2023-01-31 2023-01-31 Detachable wire-rewinding guide wheel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320185783.XU CN219194044U (en) 2023-01-31 2023-01-31 Detachable wire-rewinding guide wheel

Publications (1)

Publication Number Publication Date
CN219194044U true CN219194044U (en) 2023-06-16

Family

ID=86710260

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320185783.XU Active CN219194044U (en) 2023-01-31 2023-01-31 Detachable wire-rewinding guide wheel

Country Status (1)

Country Link
CN (1) CN219194044U (en)

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