CN219190592U - Vibrating device for stair component production - Google Patents
Vibrating device for stair component production Download PDFInfo
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- CN219190592U CN219190592U CN202320143958.0U CN202320143958U CN219190592U CN 219190592 U CN219190592 U CN 219190592U CN 202320143958 U CN202320143958 U CN 202320143958U CN 219190592 U CN219190592 U CN 219190592U
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Abstract
The utility model provides a vibrating device for producing stair components, which comprises: the device comprises a vibrating base, a turnover side die, a push-pull step die and a die locking mechanism, wherein the die locking mechanism is arranged at the upper end and the lower end of the turnover side die and the upper end and the lower end of the push-pull step die and is used for locking the turnover side die and the push-pull step die in a die closing state. The vibrating device for producing the stair component can ensure the molding quality. After the die is opened, the overturning side die is overturned upwards to be in a horizontal state, the stair component is naturally in a state that the stair surface faces upwards, the stair component can be lifted out for transportation, compared with a traditional mode, the frequent lifting is not needed, the stair component is not needed to be overturned after the die is removed, and the production efficiency is greatly improved.
Description
Technical Field
The utility model belongs to the technical field of stair component production equipment, and particularly relates to a vibrating device for stair component production.
Background
The stair component belongs to factory prefabricated parts, is a stair splicing unit produced in a factory according to design requirements, is used for being transported to a construction site for rapid splicing, and achieves the purpose of rapid construction. At present, manufacturers in the industry basically perform mold closing and molding in a state that stair components are horizontal, and the stair surface keeps downward so as to ensure better molding quality. However, in this way, the upper mold is lifted and released during the mold opening, the formed stair component is lifted and released from the lower mold, and then the stair component is turned upwards to be transported. The production efficiency is not ideal.
Disclosure of Invention
The present utility model aims to solve at least one of the above technical problems in the prior art. Therefore, the utility model provides the vibrating device for producing the stair component, which can ensure the molding quality, does not need to be frequently lifted, and does not need to turn over the stair component after demolding, thereby improving the production efficiency.
According to an embodiment of the utility model, a vibrating device for producing stair components comprises:
vibrating the base;
the overturning side die is rotatably arranged on the vibrating base and can be overturned upwards from a vertical state to a horizontal state in the rotating process;
the push-pull step die is movably arranged on the vibrating base, the push-pull step die can be matched with or opened from the overturning side die in a vertical state in the moving process, and the upper ends of forming cavities formed by the push-pull step die and the overturning side die in the matched state are opened to form a pouring gate;
and the mold locking mechanism is arranged at the upper end and the lower end of the overturning side mold and the push-pull step mold and used for locking the overturning side mold and the push-pull step mold in a mold closing state.
The vibrating device for producing the stair component has at least the following beneficial effects:
according to the vibrating device for the production of the stair component, the overturning side die and the push-pull step die are in a left-right splicing mode, the push-pull step die forms the step surface of the stair component, in the process of die assembly pouring and forming, concrete can be poured rapidly through the large-size pouring opening formed by the upper end opening, uniform and full filling of a forming cavity is ensured through the vibrating action of the vibrating base, and forming quality is ensured. In addition, in the process, the mold locking mechanism ensures the tight adhesion between the overturning side mold and the push-pull step mold, so that leakage is avoided, and the molding quality can be completely compared with that of a mold in a traditional up-down splicing mode, and can be ensured. After the die is opened, the overturning side die is overturned upwards to be in a horizontal state, the stair component is naturally in a state that the stair surface faces upwards, the stair component can be lifted out for transportation, compared with a traditional mode, the frequent lifting is not needed, the stair component is not needed to be overturned after the die is removed, and the production efficiency is greatly improved.
According to some embodiments of the utility model, the mold locking mechanism comprises:
the top opposite-pulling assembly is provided with a plurality of top opposite-pulling rods along the length direction of the turnover side die and the push-pull step die, and each top opposite-pulling rod is connected between the turnover side die and the push-pull step die;
the bottom opposite pulling assembly is provided with a plurality of bottom opposite pulling rods along the length direction of the overturning side die and the push-pull step die, and each bottom opposite pulling rod is connected between the overturning side die and the push-pull step die.
According to some embodiments of the utility model, the bottom counter-pulling rod is rotatably arranged at the bottom of the turning side die, the bottom counter-pulling assembly is provided with a transverse reinforcing rod in a penetrating manner on all the bottom counter-pulling rods, the tail ends of the bottom counter-pulling rods are provided with locking nuts, the bottom of the push-pull step die is provided with a plurality of bottom pulling rod seats, and one end of the bottom pulling rod seat, which is far away from the turning side die, is provided with a concave position matched with the transverse reinforcing rod.
According to some embodiments of the utility model, the vibrating base is provided with a receiving plate below the end of the bottom counter-pull rod, the receiving plate is arranged obliquely, and one end of the receiving plate far away from the turning side die is higher than the height of one end close to the turning side die.
According to some embodiments of the utility model, the receiving plate is a stainless steel plate, and a relief structure is arranged at a splicing position of the receiving plate corresponding to the turning side die and the push-pull step die in a die-closing state.
According to some embodiments of the utility model, a positioning support is arranged at one end of the turning side die, which is far away from the push-pull step die, a positioning support is arranged on the vibrating base corresponding to the positioning support, the positioning support is abutted to the positioning support when the turning side die rotates to be in a horizontal state, and a locking structure is arranged between the positioning support and the positioning support.
According to some embodiments of the utility model, the locking structure comprises a positioning hole horizontally arranged on the positioning support and the positioning bracket, and a pin capable of being inserted into the positioning hole.
According to some embodiments of the utility model, the vibrating base comprises:
a base;
the mounting seat is arranged at the upper end of the base through a plurality of elastic telescopic supporting pieces;
and the vibrating motor is arranged on the mounting seat.
According to some embodiments of the utility model, the mounting seat is provided with a plurality of sliding rails side by side, the push-pull step die is slidably arranged on the sliding rails, and the mounting seat is provided with a die opening hydraulic cylinder at one end of the push-pull step die, which is far away from the overturning side die.
According to some embodiments of the utility model, a plurality of connection points are arranged between the die opening hydraulic cylinder and the mounting seat.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
The utility model is further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic view of an overall structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic structural isometric view of the present utility model;
FIG. 4 is a schematic diagram of a mold closing of the roll-over side mold and the push-pull step mold of the present utility model;
FIG. 5 is a schematic view of a bottom counter-pull rod;
FIG. 6 is a schematic diagram of an open mold structure according to the present utility model;
fig. 7 is a schematic view showing a structure in which the roll-over side mold is rotated to a horizontal state.
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the direction or positional relationship indicated with respect to the description of the orientation, such as up, down, etc., is based on the direction or positional relationship shown in the drawings, is merely for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, plural means two or more. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1 to 7, a vibrating device for producing a stair component according to an embodiment of the present utility model includes:
vibrating the base 100;
the overturning side die 101 is rotatably arranged on the vibrating base 100, and the overturning side die 101 can be overturned upwards from a vertical state to a horizontal state in the rotating process;
the push-pull step die 102 is movably arranged on the vibrating base 100, the push-pull step die 102 can be matched with or opened from the overturning side die 101 in a vertical state in the moving process, and the upper end opening of a forming cavity formed by the push-pull step die 102 and the overturning side die 101 in the matched state is arranged to form a pouring gate;
and the mold locking mechanism is arranged at the upper end and the lower end of the overturning side mold 101 and the push-pull step mold 102 and is used for locking the overturning side mold 101 and the push-pull step mold 102 in a mold clamping state.
According to the vibrating device for producing the stair component, the overturning side die 101 and the push-pull step die 102 are in a left-right splicing mode, the push-pull step die 102 forms the step surface of the stair component, in the process of die assembly pouring and forming, concrete can be poured rapidly through the large-size pouring gate formed by the upper end opening, uniform and full filling in the forming cavity is ensured through the vibrating action of the vibrating base 100, and the forming quality is ensured. In addition, in the process, the tight adhesion between the overturning side die 101 and the push-pull step die 102 is ensured through the die locking mechanism, so that leakage is avoided, and the molding quality can be completely compared with that of a traditional up-and-down split type die, and can be ensured. After the die is opened, the overturning side die 101 is overturned upwards to be in a horizontal state, the stair component is naturally in a state that the stair surface faces upwards, and the stair component can be lifted out for transportation.
In some embodiments of the present utility model, the mold locking mechanism includes a top counter-pulling assembly 200 and a bottom counter-pulling assembly 300, wherein the top counter-pulling assembly 200 is provided with a plurality of top counter-pulling rods along the length direction of the turning side mold 101 and the push-pull step mold 102, and each top counter-pulling rod is connected between the turning side mold 101 and the push-pull step mold 102; the bottom counter pulling assembly 300 is provided with a plurality of bottom counter pulling rods 301 along the length direction of the turning side die 101 and the push-pull step die 102, and each bottom counter pulling rod 301 is connected between the turning side die 101 and the push-pull step die 102.
Because the overturning side die 101 and the push-pull step die 102 have a certain length, the embodiment can effectively lock along the length direction of the overturning side die 101 and the push-pull step die 102 by arranging the pull rods along the length direction of the overturning side die 101 and the push-pull step die 102, so that the tight fit between the overturning side die 101 and the push-pull step die 102 is ensured.
In some embodiments of the present utility model, the bottom counter-pulling rod 301 is rotatably disposed at the bottom of the turning side mold 101, the bottom counter-pulling assembly 300 is provided with one transverse reinforcing rod 303 penetrating through all the bottom counter-pulling rods 301, the tail end of the bottom counter-pulling rod 301 is provided with a locking nut 304, the bottom of the push-pull step mold 102 is provided with a plurality of bottom pulling rod seats 302, and one end of the bottom pulling rod seat 302 away from the turning side mold 101 is provided with a concave position adapted to the transverse reinforcing rod 303. By adopting the structural arrangement of this embodiment, when the locking is needed, a user only needs to hold the transverse reinforcing rod 303 and rotate the transverse reinforcing rod to the bottom pull rod seat 302, and then can drive all the bottom counter pull rods 301 to rotate upwards, and when the transverse reinforcing rod 303 rotates to the horizontal height position where the transverse reinforcing rod 303 is aligned with the concave position, the transverse reinforcing rod 303 is locked by the locking nut 304, so that the transverse reinforcing rod 303 is matched with the concave position and abuts against the bottom pull rod seat 302, and the locking of the bottom counter pull assembly 300 can be realized. Because the top opposite-pulling assembly 200 is located at the upper end, a worker can operate the top opposite-pulling assembly 200 conveniently, and therefore, the top opposite-pulling assembly 200 can be in a conventional pull rod structure or in a structural arrangement of the bottom opposite-pulling assembly 300.
Referring to fig. 3, an avoidance structure is provided between one end of the push-pull step die 102, which is far away from the turning side die 101, and the vibrating base 100, so that a worker can operate the transverse reinforcing rod 303 conveniently.
It will be appreciated that the end of the bottom counter-rod 301 needs to be disposed on the threaded section adapted to the lock nut 304, if in the unlocked state, the bottom counter-rod 301 is allowed to directly fall on the ground, which easily causes soil to enter the threaded section, so in some embodiments of the present utility model, the vibrating base 100 is disposed below the end of the bottom counter-rod 301 with a receiving plate, which is disposed obliquely, and the end of the receiving plate far from the turning side mold 101 is higher than the end near the turning side mold 101. By adopting the structural arrangement of the embodiment, the bottom counter pull rod 301 is supported by the supporting plate, so that the ground is prevented from being polluted by soil. And the form of slope setting is convenient to clear up, avoids piling up the foreign matter.
In some embodiments of the present utility model, the receiving plate is a stainless steel plate, and a relief structure is provided at a splicing position of the receiving plate corresponding to the clamped state of the turning side mold 101 and the push-pull step mold 102. The adoption of the stainless steel plate can ensure the service life and avoid rust. The setting of the abdication structure can avoid concrete from overflowing from the gap and dripping on the bearing plate when the concrete is poured.
Considering that a certain time is required to install a lifting point when the stair component is lifted by the mold opening, in order to ensure stability in the process, in some embodiments of the utility model, one end of the turning side mold 101, which is far away from the push-pull step mold 102, is provided with a positioning support 103, the vibrating base 100 is provided with a positioning support 104 corresponding to the positioning support 103, the positioning support 103 is abutted against the positioning support 104 when the turning side mold 101 rotates to a horizontal state, and a locking structure is arranged between the positioning support 104 and the positioning support 103. Specifically, the locking structure includes a positioning hole horizontally disposed on the positioning support 104 and the positioning bracket 103, and a pin capable of being inserted into the positioning hole. By adopting the structural arrangement of the embodiment, when the turnover side die 101 rotates to a horizontal state, the pin is inserted into the positioning hole, so that the relative fixation of the turnover side die 101 can be realized, and the rotation driving of the turnover side die is avoided, and long-time stress is avoided. The rotation driving of the device is realized by adopting a hydraulic cylinder.
In some embodiments of the present utility model, the vibrating base 100 includes: a base; the mounting seat is arranged at the upper end of the base through a plurality of elastic telescopic supporting pieces; and the vibrating motor is arranged on the mounting seat. The installation seat is provided with a plurality of slide rails 105 side by side, and push-and-pull step mould 102 slides and sets up on slide rail 105, and the installation seat is provided with the die sinking pneumatic cylinder in push-and-pull step mould 102 one end that is kept away from upset side mould 101. A plurality of connection points are arranged between the die opening hydraulic cylinder and the mounting seat. By adopting the structural arrangement of the embodiment, when the mounting seat vibrates under the action of the vibrating motor, the base cannot be influenced, and the elastic telescopic supporting piece can absorb shock. And the die opening hydraulic cylinder is connected with the push-pull step die 102 through a plurality of connection points, so that uniform force application along the length direction of the push-pull step die 102 can be ensured, and unilateral abrasion is avoided.
The present utility model has been described in detail with reference to the embodiments, but the present utility model is not limited to the embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.
Claims (10)
1. The utility model provides a stair component production is with vibrating device which characterized in that includes:
vibrating the base;
the overturning side die is rotatably arranged on the vibrating base and can be overturned upwards from a vertical state to a horizontal state in the rotating process;
the push-pull step die is movably arranged on the vibrating base, the push-pull step die can be matched with or opened from the overturning side die in a vertical state in the moving process, and the upper ends of forming cavities formed by the push-pull step die and the overturning side die in the matched state are opened to form a pouring gate;
and the mold locking mechanism is arranged at the upper end and the lower end of the overturning side mold and the push-pull step mold and used for locking the overturning side mold and the push-pull step mold in a mold closing state.
2. The vibrating device for producing a stair component according to claim 1, wherein the mold locking mechanism comprises:
the top opposite-pulling assembly is provided with a plurality of top opposite-pulling rods along the length direction of the turnover side die and the push-pull step die, and each top opposite-pulling rod is connected between the turnover side die and the push-pull step die;
the bottom opposite pulling assembly is provided with a plurality of bottom opposite pulling rods along the length direction of the overturning side die and the push-pull step die, and each bottom opposite pulling rod is connected between the overturning side die and the push-pull step die.
3. The vibrating device for producing stair elements according to claim 2, wherein the bottom counter-pulling rods are rotatably arranged at the bottom of the turnover side die, the bottom counter-pulling assembly is provided with a transverse reinforcing rod in a penetrating manner on all the bottom counter-pulling rods, the tail ends of the bottom counter-pulling rods are provided with locking nuts, the bottom of the push-pull step die is provided with a plurality of bottom pulling rod seats, and one end of each bottom pulling rod seat, far away from the turnover side die, is provided with a concave position matched with the transverse reinforcing rod.
4. A vibrating device for producing a stair member according to claim 3, wherein the vibrating base is provided with a receiving plate below the end of the bottom counter-pulling rod, the receiving plate is provided obliquely, and one end thereof away from the turning side die is higher than the height thereof near the end of the turning side die.
5. The vibrating device for producing stair elements according to claim 4, wherein the receiving plate is a stainless steel plate, and a relief structure is provided at a splicing position of the receiving plate corresponding to the turning side mold and the push-pull step mold in a mold closing state.
6. The vibrating device for producing stair components according to claim 1, wherein a positioning support is arranged at one end of the turning side die, which is far away from the push-pull step die, the vibrating base is provided with a positioning support corresponding to the positioning support, the positioning support is abutted to the positioning support when the turning side die rotates to be in a horizontal state, and a locking structure is arranged between the positioning support and the positioning support.
7. The vibrating device for producing stair elements according to claim 6, wherein the locking structure comprises positioning holes horizontally arranged on the positioning support and the positioning bracket, and pins capable of being inserted into the positioning holes.
8. The vibrating device for producing a stair component according to claim 1, wherein the vibrating base comprises:
a base;
the mounting seat is arranged at the upper end of the base through a plurality of elastic telescopic supporting pieces;
and the vibrating motor is arranged on the mounting seat.
9. The vibrating device for producing a stair component according to claim 8, wherein the mounting base is provided with a plurality of slide rails side by side, the push-pull step die is slidably arranged on the slide rails, and the mounting base is provided with a die opening hydraulic cylinder at one end of the push-pull step die away from the turning side die.
10. The vibrating device for producing stair elements according to claim 9, wherein a plurality of connection points are arranged between the die-sinking hydraulic cylinder and the mounting base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320143958.0U CN219190592U (en) | 2023-01-18 | 2023-01-18 | Vibrating device for stair component production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320143958.0U CN219190592U (en) | 2023-01-18 | 2023-01-18 | Vibrating device for stair component production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219190592U true CN219190592U (en) | 2023-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320143958.0U Active CN219190592U (en) | 2023-01-18 | 2023-01-18 | Vibrating device for stair component production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219190592U (en) |
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2023
- 2023-01-18 CN CN202320143958.0U patent/CN219190592U/en active Active
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