CN219190431U - Die-cutting waste discharge device - Google Patents
Die-cutting waste discharge device Download PDFInfo
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- CN219190431U CN219190431U CN202320217254.3U CN202320217254U CN219190431U CN 219190431 U CN219190431 U CN 219190431U CN 202320217254 U CN202320217254 U CN 202320217254U CN 219190431 U CN219190431 U CN 219190431U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a die-cutting waste discharge device, which belongs to the technical field of die-cutting equipment, and comprises a die-pressing device; the die pressing device comprises a die cutting table and a die capable of reciprocating along the direction perpendicular to the upper end surface of the die cutting table; a waste discharging needle is arranged on one side of the die in the discharging direction of the material; the waste discharge needle is arranged towards the upper end face of the die cutting table; the mold moves up and down in a reciprocating manner, so that the glued silica gel foam and the industrial adhesive tape are automatically punched synchronously, and waste materials at the assembly holes punched on the materials by the mold can be removed along with the waste materials in the process of moving the waste discharging needle up and down, so that the subsequent manual removing process is omitted; the problem of current silica gel bubble cotton need carry out the rubberizing one by the manual work to the silica gel bubble cotton sheet material after alone the segmentation when processing to reduce holistic rubberizing efficiency and precision is solved effectively.
Description
Technical Field
The utility model belongs to the technical field of die cutting equipment, and particularly relates to a die cutting waste discharging device.
Background
With the continuous development of electric vehicles, the requirements of the market on the safety performance of the electric cores of the electric vehicles are higher and higher, and in order to avoid the damage of the electric cores caused by strong impact, silica gel foam is usually attached around the electric cores so as to achieve the purpose of shock absorption and buffering.
Because the module composed of the battery cells is various, different modules need to be matched with the silica gel foam with characteristic size and shape to play a role in resisting external impact. However, when the existing silica gel foam is processed, the silica gel foam coil stock is firstly cut into a plurality of semi-finished products, then the industrial adhesive tape is stuck on the semi-finished products, then finished products with specific shapes are stamped on the semi-finished products with the industrial adhesive tape through an indentation machine and a die, and finally waste materials on the finished products are removed manually. The processing scheme is low in production efficiency and yield, and extra labor cost is increased.
Therefore, it is necessary to design a device capable of automatically performing die cutting and waste discharge on the silica gel foam.
Disclosure of Invention
In order to overcome the defects in the prior art, the technical problems to be solved by the utility model are as follows: how to provide a device capable of automatically carrying out die cutting and waste discharge on silica gel foam.
In order to solve the technical problems, the utility model adopts the following technical scheme: a die cutting waste discharging device comprises a die pressing device; the die pressing device comprises a die cutting table and a die capable of reciprocating along the direction perpendicular to the upper end surface of the die cutting table; a waste discharging needle is arranged on one side of the die in the discharging direction of the material; the waste discharge needle is arranged towards the upper end face of the die cutting table.
Wherein, the die cutting table is provided with a guide post; the axis of the guide post is perpendicular to the die cutting table; the guide post is connected with the die in a sliding way.
The device further comprises a feeding device, a deviation correcting device and a winding device which are arranged in a production line; the die assembly is located between the deviation correcting device and the winding device.
Wherein, the loading device comprises a loading shaft and a loading plate; the feeding shaft is positioned above the feeding plate; the feeding plate is provided with a pressing plate; the discharge end of the feeding plate is arranged towards the deviation correcting device.
The deviation correcting device comprises a roll shaft and two limiting rings which are in sliding connection with the roll shaft; the limiting ring is provided with a locking device; the axis of the roll shaft is parallel to the upper end face of the die cutting table, and is perpendicular to the moving direction of the materials.
The winding device comprises a first winding shaft, a second winding shaft and a material distributing shaft arranged between the first winding shaft and the second winding shaft; and a distributing plate is arranged on the circumferential surface of the distributing shaft.
Wherein, also include the control console; and the feeding device, the deviation correcting device, the pressing die device and the winding device are all electrically connected with the control console.
Wherein, the die cutting table is also provided with a waste tank; the waste tank is positioned right below the waste discharge needle.
The utility model has the beneficial effects that: the die-cutting waste discharging device provided by the utility model is compact in structure and convenient to use, and the attached silica gel foam and the industrial adhesive tape are automatically and synchronously stamped through the up-and-down reciprocating movement of the die, so that the attaching precision of the silica gel foam and the industrial adhesive tape is ensured, and in the process of up-and-down movement of the waste discharging needle, the waste at the assembly hole punched by the die on the material can be removed along with the die, so that the subsequent manual removing process is omitted.
Drawings
FIG. 1 is a schematic view showing a structure of a die-cutting waste discharging device according to an embodiment of the present utility model;
FIG. 2 shows an enlarged view at A of FIG. 1;
FIG. 3 is a schematic view of another angle of the die-cut waste discharging device according to the embodiment of the present utility model;
FIG. 4 shows an enlarged view at B of FIG. 3;
description of the reference numerals:
1. a die assembly; 11. a die cutting table; 111. a guide post; 112. a waste tank; 12. a mold; 121. a waste discharge needle;
2. a feeding device; 21. a feeding shaft; 22. a loading plate; 221. a pressing plate;
3. a deviation correcting device; 31. a roll shaft; 32. a limiting ring;
4. a winding device; 41. a first take-up spool; 42. a second take-up spool; 43. a material distributing shaft; 431. a material dividing plate;
5. a console.
Detailed Description
In order to describe the technical contents, the achieved objects and effects of the present utility model in detail, the following description will be made with reference to the embodiments in conjunction with the accompanying drawings.
The most critical concept of the utility model is as follows: the industrial adhesive tape and the silica gel foam are synchronously stamped, so that the complexity caused by one-to-one rubberizing of the independently cut silica gel foam sheets can be avoided, and the overall rubberizing efficiency and accuracy can be improved.
Referring to fig. 1 to 4, the die cutting waste discharging device provided by the utility model comprises a die pressing device 1; the die assembly 1 includes a die-cutting table 11, and a die 12 reciprocally movable in a direction perpendicular to an upper end surface of the die-cutting table 11; a waste discharging needle 121 is arranged on one side of the die 12 in the material discharging direction; the waste discharge needle 121 is disposed toward the upper end surface of the die cutting table 11.
From the above description, the beneficial effects of the utility model are as follows: the die-cutting waste discharging device is provided, the die 12 reciprocates up and down, the glued silica gel foam and the industrial adhesive tape are automatically and synchronously stamped, and in the process of moving up and down, the waste discharging needle 121 can remove waste materials at the assembly holes stamped on the material by the die 12 along the way, so that the subsequent manual removing process is omitted; the device compact structure, convenient operation compare with the cotton processingequipment of current silica gel bubble, can avoid the manual work to carry out the complexity that one-to-one rubberizing brought to the cotton sheet material of silica gel bubble after the independent segmentation to can improve holistic rubberizing efficiency and precision.
Further, a guide column 111 is arranged on the die cutting table 11; the axis of the guide post 111 is perpendicular to the die cutting stage 11; the guide post 111 is slidably coupled to the mold 12.
From the above description, the design can guide the moving process of the die 12, so as to avoid the influence of the fine deviation of the die 12 in the pressing process on the overall die cutting precision.
Further, the die-cutting waste discharge device further comprises a feeding device 2, a deviation correcting device 3 and a winding device 4 which are arranged in a production line; the die assembly 1 is positioned between the deviation rectifying device 3 and the winding device 4.
From the above description, the design can provide basic guarantee for automatic feeding, automatic die cutting and automatic rolling of the silica gel foam, so that the overall processing efficiency and accuracy can be improved, and the labor cost can be indirectly saved.
Further, the feeding device 2 comprises a feeding shaft 21 and a feeding plate 22; the feeding shaft 21 is positioned above the feeding plate 22; the feeding plate 22 is provided with a pressing plate 221; the discharge end of the feeding plate 22 is arranged towards the deviation correcting device 3.
From the above description, the coiled material that is primarily attached to the industrial adhesive tape is placed at the feeding shaft 21, and then the coiled material and the feeding plate 22 are wound to make the surface with the silica gel foam face upward, so as to prepare for the subsequent die cutting operation, and the coiled material is further pressed by the pressing plate 221, so that the attachment of the silica gel foam and the industrial adhesive tape is firmer.
Further, the deviation correcting device 3 comprises a roll shaft 31 and two limiting rings 32 which are in sliding connection with the roll shaft 31; the limiting ring 32 is provided with a locking device; the axis of the roll shaft 31 is parallel to the upper end surface of the die cutting table 11 and is perpendicular to the moving direction of the materials.
From the above description, the distance between the two limiting rings 32 on the roller shaft 31 can be adjusted according to the sizes of different coiled materials, so as to avoid the deviation of the coiled materials along the axial direction of the roller shaft 31 in the moving process, thereby ensuring the whole flatness and the subsequent die cutting precision.
Further, the winding device 4 includes a first winding shaft 41 and a second winding shaft 42, and a distributing shaft 43 provided between the first winding shaft 41 and the second winding shaft 42; a distributing plate 431 is provided on the circumferential surface of the distributing shaft 43.
As can be seen from the above description, after the coiled material is die-cut, although the coiled material is cut into two parts, namely waste and finished products, the waste and the finished products are still adhered to release paper through industrial adhesive tapes, so that separate winding is needed, when the coiled material passes through the separating plate 431 on the separating shaft 43, the waste can be separated from the release paper under the cooperation of the first winding shaft 41 and the separating plate 431, further the winding of the waste is realized, and the finished product with the release paper can be wound under the driving of the second winding shaft 42.
Further, the die-cutting waste discharging device further comprises a control console 5; the feeding device 2, the deviation correcting device 3, the pressing die device 1 and the winding device 4 are all electrically connected with the control console 5.
From the above description, the design can facilitate the control of the die cutting waste discharging device by workers, thereby ensuring that the actions of feeding, die cutting and rolling can be orderly performed.
Further, a waste tank 112 is also arranged on the die cutting table 11; the waste tank 112 is located directly below the waste needle 121.
From the above description, the design can further collect the waste materials removed by the waste needles 121, thereby ensuring the cleanliness of the work surface.
The die-cutting waste discharging device can assist the die-cutting processing work of the silica gel foam.
The first embodiment of the utility model is as follows:
referring to fig. 1 to 4, a die-cutting waste discharge device comprises a control console 5, and a feeding device 2, a deviation correcting device 3, a die pressing device 1 and a winding device 4 which are sequentially arranged in a production line; the die assembly 1 includes a die-cutting table 11, and a die 12 reciprocally movable in a direction perpendicular to an upper end surface of the die-cutting table 11; a waste discharging needle 121 is arranged on one side of the die 12 in the material discharging direction; the waste discharge needle 121 is arranged towards the upper end surface of the die cutting table 11; the die cutting table 11 is provided with a guide column 111 and a waste tank 112; the axis of the guide post 111 is perpendicular to the die cutting stage 11; the guide post 111 is slidably connected to the die 12; the waste tank 112 is located directly below the waste discharge needle 121; the feeding device 2, the deviation correcting device 3, the pressing die device 1 and the winding device 4 are all electrically connected with the control console 5.
The feeding device 2 comprises a feeding shaft 21 and a feeding plate 22; the feeding shaft 21 is positioned above the feeding plate 22; the feeding plate 22 is provided with a pressing plate 221; the discharge end of the feeding plate 22 is arranged towards the deviation correcting device 3.
The deviation correcting device 3 comprises a roll shaft 31 and two limiting rings 32 which are in sliding connection with the roll shaft 31; the limiting ring 32 is provided with a locking device; the axis of the roll shaft 31 is parallel to the upper end surface of the die cutting table 11 and is perpendicular to the moving direction of the materials.
The winding device 4 includes a first winding shaft 41 and a second winding shaft 42, and a distributing shaft 43 provided between the first winding shaft 41 and the second winding shaft 42; a distributing plate 431 is provided on the circumferential surface of the distributing shaft 43.
The working principle of the utility model is as follows: firstly, placing a silica gel foam roll material which is preliminarily pressed with an industrial adhesive tape on a feeding shaft 21 of a feeding device 2, and winding the roll material and the feeding material, wherein one surface with the silica gel foam is upwards; then, the coiled material pressed again by the pressing plate 221 is coiled with a roll shaft 31 on the deviation correcting device 3, the distance between the limiting rings 32 on the roll shaft 31 is adjusted according to the size of the coiled material, and the limiting rings 32 are locked with the roll shaft 31 through a locking device; then, the coiled material passes through the die pressing device 1, and along with the reciprocating movement of the die 12 along the direction vertical to the upper end face of the die cutting table 11, a silica gel foam slice with a specified shape can be punched on the coiled material, and in the process of moving up and down, the waste discharging needle 121 can remove waste at the assembly hole punched on the material by the die 12 along the way, so that the subsequent manual removing process is omitted; finally, the coiled material after die cutting passes through the coiling mechanism 4, and after the coiled material passes through the material separating plate 431 on the material separating shaft 43, the waste material can be separated from the release paper under the cooperation of the first coiling shaft 41 and the material separating plate 431, so that the coiling of the waste material is realized, and the finished product with the release paper can be coiled under the driving of the second coiling shaft 42.
The feeding shaft 21, the first rewinding shaft 41, the second rewinding shaft 42 and the distributing shaft 43 are all in transmission connection with a motor; the die 12 is connected to any driving means capable of moving up and down, such as an air cylinder.
In summary, the die-cutting waste discharge device provided by the utility model has the advantages of compact overall structure and convenience in operation; the mold moves up and down in a reciprocating manner, so that the glued silica gel foam and the industrial adhesive tape are automatically punched synchronously, and waste materials at the assembly holes punched on the materials by the mold can be removed along with the waste materials in the process of moving the waste discharging needle up and down, so that the subsequent manual removing process is omitted; the defect that when the existing silica gel foam is processed, the single cut silica gel foam sheet needs to be glued one by manpower is overcome, so that the whole rubberizing efficiency and precision are reduced.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent changes made by the specification and drawings of the present utility model, or direct or indirect application in the relevant art, are included in the scope of the present utility model.
Claims (8)
1. The die cutting waste discharging device is characterized by comprising a die pressing device; the die pressing device comprises a die cutting table and a die capable of reciprocating along the direction perpendicular to the upper end surface of the die cutting table; a waste discharging needle is arranged on one side of the die in the discharging direction of the material; the waste discharge needle is arranged towards the upper end face of the die cutting table.
2. The die-cutting waste discharging device according to claim 1, wherein a guide post is arranged on the die-cutting table; the axis of the guide post is perpendicular to the die cutting table; the guide post is connected with the die in a sliding way.
3. The die-cutting waste discharge device according to claim 1, further comprising a feeding device, a deviation correcting device and a winding device which are arranged in a production line; the die assembly is located between the deviation correcting device and the winding device.
4. The die-cut waste discharge device of claim 3, wherein the loading device comprises a loading shaft and a loading plate; the feeding shaft is positioned above the feeding plate; the feeding plate is provided with a pressing plate; the discharge end of the feeding plate is arranged towards the deviation correcting device.
5. The die-cutting waste discharge device according to claim 3, wherein the deviation correcting device comprises a roll shaft and two limiting rings which are in sliding connection with the roll shaft; the limiting ring is provided with a locking device; the axis of the roll shaft is parallel to the upper end face of the die cutting table, and is perpendicular to the moving direction of the materials.
6. The die cut waste discharge device of claim 3, wherein the take-up device includes a first take-up shaft and a second take-up shaft, and a dispensing shaft disposed between the first take-up shaft and the second take-up shaft; and a distributing plate is arranged on the circumferential surface of the distributing shaft.
7. The die-cut waste device of claim 3, further comprising a console; and the feeding device, the deviation correcting device, the pressing die device and the winding device are all electrically connected with the control console.
8. The die-cutting waste discharging device according to claim 1, wherein the die-cutting table is further provided with a waste tank; the waste tank is positioned right below the waste discharge needle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320217254.3U CN219190431U (en) | 2023-02-14 | 2023-02-14 | Die-cutting waste discharge device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320217254.3U CN219190431U (en) | 2023-02-14 | 2023-02-14 | Die-cutting waste discharge device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219190431U true CN219190431U (en) | 2023-06-16 |
Family
ID=86720150
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320217254.3U Active CN219190431U (en) | 2023-02-14 | 2023-02-14 | Die-cutting waste discharge device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219190431U (en) |
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2023
- 2023-02-14 CN CN202320217254.3U patent/CN219190431U/en active Active
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