CN219189592U

CN219189592U - High surface grinding machine of security

Info

Publication number: CN219189592U
Application number: CN202222980073.4U
Authority: CN
Inventors: 吴继稳
Original assignee: Shanghai Shunke Mould Technology Co ltd
Current assignee: Shanghai Shunke Mould Technology Co ltd
Priority date: 2022-11-09
Filing date: 2022-11-09
Publication date: 2023-06-16
Anticipated expiration: 2032-11-09

Abstract

The utility model relates to the technical field of surface grinding machines, in particular to a surface grinding machine with high safety. The technical proposal comprises: the cleaning and protecting mechanism comprises an electric rod, a transparent protection plate is fixedly arranged at the output end of the electric rod, a telescopic hose is fixedly arranged at one side of the transparent protection plate, and a small dust collector is fixedly arranged at one end of the telescopic hose. According to the utility model, the PLC controls the electric rod to be electrified to drive the transparent protection plate to ascend to the top of the box body, the transparent protection plate can play a role in protecting operators, the PLC controls the small dust collector to be electrified to generate suction force to convey scraps processed at the top of the box body into the telescopic hose through the dust collection port, and the telescopic hose can convey the processed scraps into the storage box for storage, so that the effect of automatically cleaning the scraps generated during the processing of the top of the box body is achieved.

Description

High surface grinding machine of security

Technical Field

The utility model relates to the technical field of surface grinding machines, in particular to a surface grinding machine with high safety.

Background

The surface grinding machine is widely applied to part processing in various fields such as metal materials, hardware, crystal processing and the like, is divided into a standing processing table, a horizontal processing table and various special surface grinding machines, and is required to be used for processing the metal materials, wherein the surface grinding machine for orientation processing disclosed by application number CN200981169Y solves the various defects of low crystal plane orientation processing precision in the existing crystal processing, and the surface grinding machine for orientation processing disclosed by application number CN209190411U is further searched and found out, and is provided with a specific technical structure, so that the technical defects that the surface grinding machine for dust prevention is poor, grinding scraps are easy to cause certain pollution to the working environment in a workshop along with the rotating grinding wheel, and the like in the prior use are really solved, but the surface grinding machine for orientation processing of the crystal plane has a similar structure has a plurality of defects in the actual use, such as: the metal part polishing machine has the advantages that the metal part polishing machine does not have the functions of cleaning and protection, splashed scraps generated during high-speed polishing of the metal part are easy to cause harm to operators, the safety of the operators cannot be guaranteed, meanwhile, after the metal part polishing machine is used for receiving processing operation, the surface grinding machine is required to be cleaned by means of a third-party auxiliary tool, the flow of cleaning the surface grinding machine is complicated, meanwhile, the metal part polishing machine does not have the function of multidirectional processing of the metal part, the processing direction of the metal part to be processed is required to be adjusted by means of the third-party auxiliary tool, the time for processing the part is wasted, the efficiency for processing the part is reduced, and therefore the surface grinding machine with high safety is required to be designed.

Disclosure of Invention

The utility model aims to provide a surface grinder with high safety so as to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high surface grinding machine of security, includes box, clearance protection machanism and walking frame, inside one side fixed mounting of box has clearance protection machanism, clearance protection machanism includes the electric pole, electric pole output fixed mounting has transparent protection shield, transparent protection shield one side fixed mounting has flexible hose, flexible hose one end fixed mounting has small-size dust catcher, two sets of sliders are installed through the spout in box top both sides, slider top fixed mounting has the hydro-cylinder, hydro-cylinder output fixed mounting has horizontal case, horizontal case openly has the headstock through second rack movable mounting, the positive fixed mounting of headstock has industrial camera, the inside top of headstock has uniform velocity motor through mounting bracket fixed mounting, uniform velocity motor output fixed mounting has the fluted disc.

The PLC controls the electric rod to be electrified to drive the transparent protection plate to rise to the top of the box body, the transparent protection plate can play a role in protecting operators, so that splashed scraps generated during high-SPEED polishing of metal parts are prevented from being harmful to the operators, the safety of the operators is ensured, the PLC controls the small dust collector to be electrified to generate suction force to convey the scraps processed at the top of the box body into the telescopic hose through the dust suction port, the telescopic hose can convey the processed scraps into the storage box for storage, the effect of automatically cleaning the scraps generated during the processing of the top of the box body is achieved, the cleaning of the top of the box body by means of the aid of the third-party auxiliary tool is avoided, the process of cleaning a surface grinding machine is simplified, the industrial camera adopts the model I-SPEED21, the metal parts on the top of the box body are photographed in real time through the electrifying operation of the industrial camera, the PLC calculates the calculated data and a preset value, controls the synchronous motor to be electrified to drive the gear disc to rotate according to the calculation result, the rotating gear disc and the first rack in meshed connection drive the oil cylinder to horizontally move back and forth through the sliding block, the moving oil cylinder drives the power box to horizontally move back and forth, the function of adjusting the front and back positions of the polishing disc is realized, the PLC controls the constant-SPEED motor to be electrified to drive the fluted disc to rotate, the rotating fluted disc is matched with the second rack in meshed connection to drive the power box to horizontally move left and right, the function of adjusting the left and right positions of the power box is realized, the function of multidirectional machining of metal parts is realized, the machining direction of the metal parts to be machined is not required to be adjusted by a third-party auxiliary tool, the problem of can not adjust the processing position, the waste of the metal part processing time that causes is solved, the efficiency of processing the part has been improved.

Preferably, the bottom of the sliding block is fixedly provided with a first rack, the top inside the box body is fixedly provided with two groups of synchronous motors, the output ends of the synchronous motors are fixedly provided with gear plates, and the tops of the gear plates are in meshed connection with the first rack. The gear disc is driven to rotate through the energizing operation of the synchronous motor, the rotating gear disc can drive the sliding block to horizontally move back and forth through the first rack connected in a meshed mode, and power transmission is provided for the position of the polishing disc to be adjusted subsequently.

Preferably, a dust collection opening is formed in the transparent protection plate, one end of the dust collection opening is in through connection with the telescopic hose, the storage box is fixedly mounted at the bottom of the small dust collector, and one side of the small dust collector is in through connection with the storage box through a pipeline. Can provide the entry to the sweeps of processing metal parts in-process through the dust absorption mouth, collect the sweeps and carry to the storage box for flexible hose and provide convenience, can store the processing sweeps through the storage box, be convenient for follow-up operating personnel collect the metal processing sweeps, produce suction through small-size dust catcher circular telegram operation, provide power for follow-up cleaning operation, be convenient for clear up the operation to the sweeps that grinding machine work produced.

Preferably, an electric telescopic rod is fixedly arranged on the inner side of the oil cylinder, a clamp is fixedly arranged at the output end of the electric telescopic rod, a second rack is fixedly arranged on the front face of the transverse box, and the bottom of the second rack is meshed and connected with the fluted disc. The two groups of clamps are driven to horizontally stretch through the electrified operation of the electric telescopic rods, metal parts placed at the top of the box body can be clamped, stability in metal part machining is guaranteed, the telescopic lengths of the two groups of electric telescopic rods are adjusted according to metal parts of different specifications, the clamping and fixing of the metal parts of different specifications are facilitated, the hydraulic controller controls the oil cylinder to operate so as to drive the transverse box to vertically stretch, the perpendicular stretching transverse box drives the power box to vertically stretch, the effect of adjusting the height position of the polishing disc is achieved, and polishing operation of the polishing disc on metal machining parts with different height position requirements is facilitated.

Preferably, a high-speed motor is fixedly arranged at the bottom inside the power box, and a polishing disc is fixedly arranged at the output end of the high-speed motor through a shaft lever. The high-speed motor is electrified to run to drive the shaft lever to rotate, the rotating shaft lever drives the polishing disc to rotate, and the rotating polishing disc can polish metal processing parts placed at the top of the box body.

Preferably, a hydraulic controller is fixedly arranged at one side, far away from the cleaning and protecting mechanism, inside the box body, and a standby power supply is fixedly arranged at the top of the hydraulic controller. The hydraulic controller can be used for conveniently controlling the operation of the oil cylinder, providing basic power for the operation of the oil cylinder, providing power-off guarantee for electrical equipment in the box body through the standby power supply, and avoiding damage to the electrical equipment in the box body caused by power-off of the device.

Preferably, a cleaning door is arranged on one side of the front surface of the box body through a hinge, and a PLC controller is fixedly arranged on the front surface of the box body. The cleaning door can facilitate the collection of processing scraps inside the storage box by operators, and the PLC controller is electrically connected with the synchronous motor, the electric rod, the small dust collector, the electric telescopic rod, the uniform motor, the high-speed motor, the industrial camera and the hydraulic controller through wires, so that the operators can intelligently control the electric equipment inside the device.

Compared with the prior art, the utility model has the beneficial effects that:

1. the PLC controls the electric rod to be electrified to drive the transparent protection plate to rise to the top of the box body, the transparent protection plate can play a role in protecting operators, so that splashed scraps generated during high-speed polishing of metal parts are prevented from easily causing harm to the operators, the safety of the operators is ensured, the small-size dust catcher of rethread PLC controller control circular telegram operation produces the suction and carries the sweeps of box top processing to inside flexible hose through the dust absorption mouth, and rethread flexible hose can carry the sweeps of processing to the inside storage box and store, has played the effect of the sweeps that produces when automatic cleaning box top processing, has avoided clearing up box top with the help of third party appurtenance, has simplified clearance surface grinder's flow.

2. The metal parts at the top of the box body are shot in real time through the industrial camera power-on operation, shot electromagnetic signals are transmitted to the PLC controller through wires to be calculated, the PLC controller controls the synchronous motor to drive the gear disc to rotate according to calculated results, the rotating gear disc drives the oil cylinder to horizontally move back and forth through the sliding block with the first rack connected in an engaged mode, the moving oil cylinder drives the power box to horizontally move back and forth, the function of adjusting the front and back positions of the polishing disc is achieved, the PLC controller controls the constant-speed motor to drive the gear disc to horizontally move left and right through the fact that the rotating gear disc is matched with the second rack connected in an engaged mode to drive the power box to horizontally move, the function of adjusting the left and right positions of the power box is achieved, the function of multidirectional machining of the metal parts is achieved, machining directions of the metal parts to be machined do not need to be adjusted through a third-party auxiliary tool, the problem that machining time is wasted when the metal parts cannot be machined is solved, and the efficiency of machining the parts is improved.

Drawings

FIG. 1 is a schematic view of a front cross-sectional structure of the present utility model;

FIG. 2 is a schematic diagram of the front structure of the present utility model;

FIG. 3 is a schematic side view of the internal structure of the present utility model;

FIG. 4 is a schematic view of a part of the structure of the walking frame of the present utility model;

fig. 5 is a schematic view of a part of the cleaning and protecting mechanism according to the present utility model.

In the figure: 1. a case; 101. a synchronous motor; 102. a gear plate; 103. a first rack; 104. a slide block; 105. cleaning a door; 2. cleaning a protection mechanism; 201. an electric lever; 202. a transparent protective plate; 203. a dust collection port; 204. a flexible hose; 205. a small-sized dust collector; 206. a storage box; 3. a walking frame; 301. an oil cylinder; 302. a transverse box; 303. a second rack; 304. an electric telescopic rod; 305. a clamp; 4. a power box; 401. a constant-speed motor; 402. fluted disc; 403. a high-speed motor; 404. polishing the grinding disc; 405. an industrial camera; 5. a hydraulic controller; 6. and a PLC controller.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Example 1

As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the surface grinder with high safety provided by the utility model comprises a box body 1, a cleaning protection mechanism 2 and a walking frame 3, wherein the cleaning protection mechanism 2 is fixedly arranged at one side of the inside of the box body 1, the cleaning protection mechanism 2 comprises an electric rod 201, a transparent protection plate 202 is fixedly arranged at the output end of the electric rod 201, a flexible hose 204 is fixedly arranged at one side of the transparent protection plate 202, a small dust collector 205 is fixedly arranged at one end of the flexible hose 204, a dust collection opening 203 is arranged in the transparent protection plate 202, one end of the dust collection opening 203 is communicated with the flexible hose 204, a storage box 206 is fixedly arranged at the bottom of the small dust collector 205, two groups of sliding blocks 104 are arranged at two sides of the top of the box body 1 through sliding grooves, a first rack 103 is fixedly arranged at the bottom of the sliding blocks 104, two groups of synchronous motors 101 are fixedly arranged at the top of the inside the box body 1, a gear plate 102 is fixedly arranged at the output end of the synchronous motor 101, the top of the gear plate 102 is in meshed connection with a first rack 103, an oil cylinder 301 is fixedly arranged at the top of a sliding block 104, an electric telescopic rod 304 is fixedly arranged at the inner side of the oil cylinder 301, a clamp 305 is fixedly arranged at the output end of the electric telescopic rod 304, a second rack 303 is fixedly arranged at the front of the transverse box 302, the bottom of the second rack 303 is in meshed connection with a fluted disc 402, a transverse box 302 is fixedly arranged at the output end of the oil cylinder 301, a power box 4 is movably arranged at the front of the transverse box 302 through the second rack 303, an industrial camera 405 is fixedly arranged at the front of the power box 4, a constant speed motor 401 is fixedly arranged at the top inside the power box 4 through a mounting frame, a fluted disc 402 is fixedly arranged at the output end of the constant speed motor 401, a high speed motor 403 is fixedly arranged at the bottom inside the power box 4, a polishing disc 404 is fixedly arranged at the output end of the high speed motor 403 through a shaft lever, the hydraulic controller 5 is fixedly arranged at one side, far away from the cleaning and protecting mechanism 2, inside the box body 1, and the PLC controller 6 is fixedly arranged at the front surface of the box body 1.

The working principle of the surface grinder with high safety based on the embodiment 1 is as follows: the processing workpiece is placed at the top of the box body 1, the two groups of clamps 305 are driven to horizontally stretch and retract through the electrified operation of the electric telescopic rod 304, metal parts placed at the top of the box body 1 can be clamped and fixed, the metal parts suitable for different specifications are convenient to clamp and fix, the metal parts at the top of the box body 1 are photographed in real time through the electrified operation of the industrial camera 405, photographing electromagnetic signals are transmitted to the PLC 6 through wires to be calculated, the PLC 6 calculates calculated data and preset values, the synchronous motor 101 is controlled to be electrified and operated according to the calculated result to drive the gear disc 102 to rotate, the rotating gear disc 102 and the first rack 103 connected in an engaged mode drive the oil cylinder 301 to horizontally move back and forth through the sliding block 104, and the moving oil cylinder 301 drives the power box 4 to horizontally move back and forth.

The effect of adjusting the position around polishing disc 404 has been realized, rethread PLC controller 6 control at uniform velocity motor 401 circular telegram operation drive fluted disc 402 is rotatory, rotatory fluted disc 402 cooperation meshing connection's second rack 303 drives the horizontal side-to-side movement of headstock 4, realize adjusting the effect of adjusting headstock 4 left and right sides position, the function of multidirectional processing to the metal parts has been realized, rethread hydraulic controller 5 control cylinder 301 operation drive horizontal case 302 carries out vertical telescoping, vertical telescoping horizontal case 302 drives headstock 4 carries out vertical telescoping, the effect of adjusting polishing disc 404 height position has been played, be convenient for polish disc 404 carries out the operation to the metal processing parts of different high position demands, drive the axostylus axostyle through high-speed motor 403 circular telegram operation and carry out the rotation, rotatory polishing disc 404 can polish the metal processing parts that box 1 top was placed, it rises to box 1 top through PLC controller 6 control electric pole 201 circular telegram operation drive transparent protection shield 202, can play the effect of protecting operation personnel, rethread PLC controller 6 control small-size dust catcher 205 circular telegram operation produces and produces the metal processing parts that is carried out the work to the inside of box 1 through flexible hose 204 when carrying out the automatic suction of storing the flexible hose 204 and producing the inside the waste dust, the inside can be processed to the flexible hose 204.

Example two

As shown in fig. 1, 2, 3 and 5, the surface grinding machine with high safety according to the present utility model further includes: one side of the small dust collector 205 is connected with the storage box 206 through a pipeline, a standby power supply is fixedly arranged at the top of the hydraulic controller 5, and a cleaning door 105 is arranged on one side of the front face of the box body 1 through a hinge.

In this embodiment, as shown in fig. 1, 3 and 5, the small-sized dust collector 205 is electrified to generate suction force, so as to provide power for subsequent cleaning operation, so that the cleaning operation of the scraps generated by the grinding machine work is facilitated, and the processing scraps can be stored by the storage box 206, so that the subsequent operators can collect the metal processing scraps conveniently; as shown in fig. 1 and 3, a standby power supply can provide power-off guarantee for electrical equipment in the box body 1, so that the electrical equipment in the box body 1 is prevented from being damaged due to power-off of the device; as shown in fig. 2, the collection of processing scraps inside the storage box 206 by an operator can be facilitated by the cleaning door 105.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims

1. The utility model provides a high surface grinding machine of security, includes box (1), clearance protection machanism (2) and walking frame (3), its characterized in that: the utility model discloses a cleaning and protecting device for the dust collector of the industrial camera, including box (1), inside one side fixed mounting has clearance protection machanism (2), clearance protection machanism (2) include electric pole (201), electric pole (201) output fixed mounting has transparent protection shield (202), transparent protection shield (202) one side fixed mounting has flexible hose (204), flexible hose (204) one end fixed mounting has small-size dust catcher (205), two sets of sliders (104) are installed through the spout in box (1) top both sides, slider (104) top fixed mounting has hydro-cylinder (301), hydro-cylinder (301) output fixed mounting has horizontal case (302), horizontal case (302) openly has headstock (4) through second rack (303) movable mounting, the inside top of headstock (4) has uniform velocity motor (401) through mounting bracket fixed mounting, uniform velocity motor (401) output fixed mounting has fluted disc (402).

2. The high-safety surface grinding machine according to claim 1, wherein: the bottom of the sliding block (104) is fixedly provided with a first rack (103), the top of the inside of the box body (1) is fixedly provided with two groups of synchronous motors (101), the output ends of the synchronous motors (101) are fixedly provided with gear plates (102), and the tops of the gear plates (102) are in meshed connection with the first rack (103).

3. The high-safety surface grinding machine according to claim 1, wherein: the dust collection device is characterized in that a dust collection opening (203) is formed in the transparent protection plate (202), one end of the dust collection opening (203) is in through connection with a telescopic hose (204), a storage box (206) is fixedly mounted at the bottom of the small dust collector (205), and one side of the small dust collector (205) is in through connection with the storage box (206) through a pipeline.

4. The high-safety surface grinding machine according to claim 1, wherein: an electric telescopic rod (304) is fixedly arranged on the inner side of the oil cylinder (301), a clamp (305) is fixedly arranged at the output end of the electric telescopic rod (304), a second rack (303) is fixedly arranged on the front surface of the transverse box (302), and the bottom of the second rack (303) is in meshed connection with a fluted disc (402).

5. The high-safety surface grinding machine according to claim 1, wherein: the high-speed motor (403) is fixedly arranged at the bottom inside the power box (4), and a polishing disc (404) is fixedly arranged at the output end of the high-speed motor (403) through a shaft rod.

6. The high-safety surface grinding machine according to claim 1, wherein: a hydraulic controller (5) is fixedly arranged on one side, away from the cleaning and protecting mechanism (2), of the inside of the box body (1), and a standby power supply is fixedly arranged at the top of the hydraulic controller (5).

7. The high-safety surface grinding machine according to claim 1, wherein: a cleaning door (105) is arranged on one side of the front face of the box body (1) through a hinge, and a PLC controller (6) is fixedly arranged on the front face of the box body (1).