CN219189140U - Assembling and inserting type welding tool - Google Patents
Assembling and inserting type welding tool Download PDFInfo
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- CN219189140U CN219189140U CN202223520169.9U CN202223520169U CN219189140U CN 219189140 U CN219189140 U CN 219189140U CN 202223520169 U CN202223520169 U CN 202223520169U CN 219189140 U CN219189140 U CN 219189140U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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Abstract
The utility model discloses a tooling for assembling and inserting welding, which belongs to the technical field of welding tooling and comprises a bottom plate, a lower assembling jack, a positioning support plate unit, a positioning shape surface and a lower plug part; the bottom plate forms a planar plate body structure; the lower group of jacks are arranged on the bottom plate, and the lower group of jacks are vertical jacks with openings at the upper end formed by the bottom plate; the positioning support plate unit is a plate-shaped member; the positioning surface is arranged at the upper end of the positioning support plate unit and is used for supporting a welding workpiece; the lower plug part is arranged at the lower part of the positioning support plate unit, the lower plug part is of a protruding structure formed at the lower end of the positioning support plate unit, the lower plug part is of a protruding structure which is integrated with the positioning support plate unit, has the thickness consistent with that of the positioning support plate unit and is rectangular in cross section, and the lower group of jacks are rectangular jacks with the cross section size matched with that of the lower plug part. The tool has the advantages of high manufacturing efficiency and low cost.
Description
Technical Field
The utility model belongs to the technical field of welding tools, and particularly relates to a tool for assembly and insertion type welding.
Background
Assembly welding is the primary process in the manufacture of component products. At present, a positioning and clamping tool for product assembly welding comprises a bottom plate, a positioning block and a clamping part, wherein the bottom plate is a plane bedplate, the positioning block supports a metal block, the clamping part is a functional part for clamping and fixing a component, the supporting metal block is manufactured through multi-step machining, and the clamping part is usually an elbow clamp. In general, a product needs to be assembled and welded by a special welding tool. The manufacturing process of the conventional welding tool comprises the steps of performing flame cutting blanking, rough machining by a milling machine, flat grinding, linear cutting, numerical control finish machining and assembling in sequence according to the drawing of an assembled welding product, wherein the required tool is exemplified by a 500 mm-500 mm tool used by an automobile seat frame component product, and the total manufacturing time is about 70 hours. Therefore, it is necessary to design an assembly welding tool capable of improving the manufacturing efficiency.
Disclosure of Invention
Aiming at the problems existing in the prior art, the utility model provides a plug-in type welding tool for solving the problems that the existing assembly welding product is low in manufacturing efficiency and the assembly welding efficiency of the product is directly influenced.
The utility model is realized in such a way, and the assembly type welding tool is characterized by comprising a bottom plate, a lower assembly jack, a positioning support plate unit, a positioning surface and a lower plug part; the bottom plate forms a planar plate body structure; the lower group of jacks are arranged on the bottom plate, and the lower group of jacks are vertical jacks with openings at the upper end formed by the bottom plate; the positioning support plate unit is a plate-shaped member; the positioning surface is arranged at the upper end of the positioning support plate unit and is used for supporting a welding workpiece; the lower plug part is arranged at the lower part of the positioning support plate unit, the lower plug part is of a protruding structure formed at the lower end of the positioning support plate unit, the lower plug part is of a protruding structure which is integrated with the positioning support plate unit, has the thickness consistent with that of the positioning support plate unit and is rectangular in cross section, and the lower group of jacks are rectangular jacks with the cross section size matched with that of the lower plug part.
In the above technical solution, preferably, the device further includes a side group jack, a bridge board unit and a side plug part; the side group jacks are arranged on the side surfaces of the positioning support plate units, and the side group jacks are transverse jacks which are formed by the positioning support plate units and are open on the side surfaces; the bridging plate unit is a plate-shaped member; the side plug part is arranged at the side part of the bridge plate unit, the side plug part is of a convex structure formed at the side part of the bridge plate unit, the side plug part is of a convex structure which is integrated with the bridge plate unit, has the thickness consistent with that of the bridge plate unit and is rectangular in cross section, and the side group jack is a rectangular jack with the cross section dimension matched with that of the side plug part; the bridge plate units are connected between the two positioning support plate units and form a bridge beam body structure.
In the above technical solution, preferably, the positioning support plate unit and the bridging plate unit are plate members with the same thickness.
In the above technical solution, preferably, the lower part of the positioning support plate unit is welded with the bottom plate; and the side part of the bridging plate unit is welded with the positioning support plate unit.
In the above technical solution, preferably, the bottom plate is provided with an elbow clip through a riser unit.
In the above technical scheme, preferably, a rib plate is arranged at the side part of the positioning support plate unit, the rib plate is perpendicular to the positioning support plate unit, the side edge of the rib plate is welded with the side surface of the positioning support plate unit, and the lower edge of the rib plate is welded with the bottom plate.
In the above technical solution, preferably, the positioning device further includes a side positioning plate unit, the side positioning plate unit is fixed on a side surface of the positioning support plate unit by a screw, and a positioning groove is formed by an upper edge of the side positioning plate unit and a corresponding side surface of the positioning support plate unit.
In the above technical solution, preferably, the side positioning plate unit has an L-shaped rectangular plate structure.
In the above technical solution, preferably, the positioning support plate unit is provided with a positioning handle and a hole.
The utility model has the advantages and effects that:
the utility model provides a frock is used in welding that constitutes by the plate grafting, subassembly such as bottom plate, bridging board unit and side plug part in this frock can accomplish through laser cutting disposable processing on a flitch, and can constitute the support location structure that is applicable to the equipment welding product through the mode of group's grafting, forms the frock that is used for the welding location clamp of product equipment. Compared with the existing positioning block type, the plate type assembling and inserting tool has the advantages that the processing and manufacturing efficiency is remarkably improved, the total manufacturing time of the plate type assembling and inserting tool is about 16 hours by taking 500mm of tool as an example, the processing efficiency of product assembling and welding is effectively improved, and the material consumption required by manufacturing is small.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the base plate of the present utility model;
FIG. 3 is a schematic view of the structure of the positioning support plate unit of the present utility model;
FIG. 4 is a schematic view of the structure of the bridging plate unit of the present utility model;
FIG. 5 is a schematic diagram of a connection structure between a positioning support plate unit and a bridging plate unit according to the present utility model;
fig. 6 is a schematic view of the usage state structure of the present utility model.
Detailed Description
The present utility model will be described in further detail with reference to the following examples in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In order to solve the problems that the existing assembly welding product is low in manufacturing efficiency and directly affects the assembly welding efficiency of the product, the utility model particularly provides a tooling for assembling and inserting welding, which has the advantages of high manufacturing efficiency and low cost. For further explanation of the structure of the present utility model, the detailed description is as follows in connection with the accompanying drawings:
referring to fig. 1-6, a fixture for assembling and welding includes a base plate 1, a lower assembling hole 1-1, a positioning support plate unit 2, a positioning surface 2-1, a lower assembling plug 2-2, a side assembling hole 2-3, a bridge plate unit 3 and a side assembling plug 3-1. The bottom plate, the positioning support plate unit and the bridging plate unit are formed by one-step processing of a 45-number steel material plate through laser cutting, namely the tool is used as a combined device in a group-plug type mode, and unit components of the tool are similar-plug-in building block type components.
Specifically, the bottom plate forms a plane plate body structure, is a rectangular plate body, and is used as a bottom seat plate of the tool.
The lower group of jacks are arranged on the bottom plate, and the lower group of jacks are vertical jacks with openings at the upper end formed by the bottom plate. In this embodiment, the lower set of jacks is specifically through holes formed on the bottom plate, and the width of the through holes is consistent with the thickness of the plate material for manufacturing the assembly. The location of the next set of receptacles on the base plate may be designed according to the particular assembled welding product for which it is intended.
The positioning support plate unit is a plate-shaped member. The whole vertical plate body extends upwards, and the specific side shape of the vertical plate body is not limited. Can be designed into a rectangle, a strip shape or a folded angle shape and the like according to specific supporting and positioning requirements.
The locating surface is arranged at the upper end of the locating support plate unit and is used for supporting the welding workpiece. Specifically, the positioning surface is a curved surface which is formed at the upper end of the positioning support plate unit by laser cutting and is matched with the selected supporting surface of the assembled and welded product, and is used for supporting and positioning the corresponding part of the assembled and welded product.
The lower plug part is arranged at the lower part of the positioning support plate unit, the lower plug part is of a convex structure formed at the lower end of the positioning support plate unit, and the lower plug part is of a convex structure which is integrated with the positioning support plate unit, has the same thickness as the positioning support plate unit and has a rectangular cross section. The lower group of jacks are rectangular jacks with cross dimensions matched with the lower plug parts, and the positioning support plate units are inserted into the lower group of jacks through the lower plug parts at the lower ends to realize positioning and installation of the positioning support plate units on the bottom plate. Specifically, the lower plug part is at least two convex structures formed at the lower end of the position support plate unit by laser cutting.
After the positioning support plate unit is inserted into the bottom plate, the lower part of the positioning support plate unit is welded with the bottom plate. The side part of the positioning support plate unit is provided with a rib plate 4, the rib plate is vertical to the positioning support plate unit, the side edge of the rib plate is welded with the side surface of the positioning support plate unit, and the lower edge of the rib plate is welded with the bottom plate. The rib plate is manufactured in the cutting manufacturing process of the bottom plate, the positioning support plate unit and the bridging plate unit, and the rib plate is used for enhancing the stability of the positioning support plate unit after being assembled.
The side group jack is arranged on the side surface of the positioning support plate unit, the side group jack is a transverse jack with an opening on the side surface formed by the positioning support plate unit, and similarly, the side group jack is also cut by laser in the cutting and forming process of the positioning support plate unit.
The bridge plate unit is a plate-shaped member. The bridging plate unit and the positioning support plate unit are plate body members with the same thickness. In this embodiment, the bridge plate unit is a laterally disposed elongated plate structure.
The side plug part is arranged at the side part of the bridge plate unit, the side plug part is of a convex structure formed at the side part of the bridge plate unit, the side plug part is of a convex structure which is integrated with the bridge plate unit, has the same thickness as the bridge plate unit and has a rectangular cross section, and the shape of the side plug part is the same as that of the lower plug part. The side group jacks are rectangular jacks with cross dimensions matched with the side plug parts, and two ends of the bridge plate unit are connected with the positioning surface through the insertion of the side plug parts and the side group jacks.
The bridge plate unit is connected between the two positioning support plate units and forms a bridge beam body structure. In this embodiment, the bridging plate unit connects the positioning support plate units to form a plate frame three-dimensional structure for stable positioning support. The side part of the bridging plate unit which is inserted and filled is welded with the positioning support plate unit. In the embodiment, the welding is realized by adopting electric welding 4-6mm long welding beads.
For clamping and fixing the assembled welded product assembly after positioning and supporting, in this embodiment, the bottom plate is provided with the toggle clamps 5 through the vertical plate units. The vertical plate unit is a positioning support plate unit with no positioning surface at the upper end. The upper end of the vertical plate unit is provided with an elbow clamp through a screw.
The device also comprises a side positioning group plate unit 6 which is manufactured in the cutting manufacturing process of the bottom plate, the positioning support plate unit and the bridging plate unit. The side locating plate units are fixed on the side surfaces of the locating support plate units through screws, and locating grooves are formed by the upper edges of the side locating plate units and the corresponding side surfaces of the locating support plate units. The side positioning plate unit is of an L-shaped right angle plate body structure.
The locating support plate unit is provided with a locating handle and a hole, and the handle is used for assembling accessories in the welding assembly through a screw penetrating the handle hole.
The tool can be manufactured through material selection, laser cutting and inserting assembly, and after inserting assembly, finishing machining can be performed to calibrate the support positioning error, and the accuracy of the support part can be adjusted through repair welding or grinding.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (9)
1. Group inserts formula frock for welding, its characterized in that includes:
a base plate forming a planar plate body structure;
the lower group of jacks are arranged on the bottom plate, and the lower group of jacks are vertical jacks with openings at the upper end formed by the bottom plate;
the positioning support plate unit is a plate-shaped member;
the positioning surface is arranged at the upper end of the positioning support plate unit and is used for supporting a welding workpiece;
the lower plug part is arranged at the lower part of the positioning support plate unit, the lower plug part is of a convex structure formed at the lower end of the positioning support plate unit, the lower plug part is of a convex structure which is integrated with the positioning support plate unit, has the thickness consistent with that of the positioning support plate unit and is rectangular in cross section, and the lower group of jacks are rectangular jacks with the cross section size matched with that of the lower plug part.
2. The tooling for plug-in welding according to claim 1, comprising:
the side group jacks are arranged on the side surfaces of the positioning support plate units and are transverse jacks with openings on the side surfaces formed by the positioning support plate units;
a bridging plate unit which is a plate-shaped member;
the side plug part is arranged at the side part of the bridge plate unit, the side plug part is of a convex structure formed at the side part of the bridge plate unit, the side plug part is of a convex structure which is integrated with the bridge plate unit, has the thickness consistent with that of the bridge plate unit and is rectangular in cross section, and the side group of jacks are rectangular jacks with the cross section dimension matched with that of the side plug part;
the bridge plate units are connected between the two positioning support plate units and form a bridge beam body structure.
3. The tooling for plug-in type welding according to claim 2, wherein the positioning support plate unit and the bridging plate unit are plate members having the same thickness.
4. The tooling for plug-in type welding according to claim 3, wherein the lower part of the locating support plate unit is welded with the bottom plate; and the side part of the bridging plate unit is welded with the positioning support plate unit.
5. The tool for plug-in welding according to claim 4, wherein the base plate is provided with an elbow clip through a riser unit.
6. The tool for plug-in type welding according to claim 5, wherein a rib plate is arranged on the side portion of the locating support plate unit, the rib plate is perpendicular to the locating support plate unit, the side edge of the rib plate is welded with the side face of the locating support plate unit, and the lower edge of the rib plate is welded with the bottom plate.
7. The tool for plug-in type welding according to claim 6, further comprising a side positioning plate unit fixed to a side surface of the positioning support plate unit by screws, wherein an upper edge of the side positioning plate unit and a corresponding side surface of the positioning support plate unit form a positioning groove.
8. The tooling for insert welding according to claim 7, wherein the side positioning plate unit has an L-shaped rectangular plate structure.
9. The tool for plug-in type welding according to claim 8, wherein the positioning support plate unit is provided with a positioning handle and a hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223520169.9U CN219189140U (en) | 2022-12-28 | 2022-12-28 | Assembling and inserting type welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223520169.9U CN219189140U (en) | 2022-12-28 | 2022-12-28 | Assembling and inserting type welding tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219189140U true CN219189140U (en) | 2023-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223520169.9U Active CN219189140U (en) | 2022-12-28 | 2022-12-28 | Assembling and inserting type welding tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219189140U (en) |
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2022
- 2022-12-28 CN CN202223520169.9U patent/CN219189140U/en active Active
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