CN219188945U - Skid welding device - Google Patents
Skid welding device Download PDFInfo
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- CN219188945U CN219188945U CN202320315397.8U CN202320315397U CN219188945U CN 219188945 U CN219188945 U CN 219188945U CN 202320315397 U CN202320315397 U CN 202320315397U CN 219188945 U CN219188945 U CN 219188945U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model provides a skid welding set, belong to skid welding technical field, including the magnetic force dolly, adjustable gun mechanism, welding mechanism, adjustable guiding mechanism, the magnetic force dolly adsorbs the upper surface at the skid, the bilateral symmetry of magnetic force dolly is provided with adjustable gun mechanism, welding mechanism's welder is installed on adjustable gun mechanism, adjustable gun mechanism is used for adjusting welder's welding position, adjustable guiding mechanism is all installed at magnetic force dolly's front and back both ends, adjustable guiding mechanism can follow the profile adjustment of skid, so that adjustable guiding mechanism can follow two lateral walls walking of skid, mutually support between magnetic force dolly and the adjustable guiding mechanism, make welder can carry out the linear type welding to the skid both sides along with the operation of magnetic force dolly. The welding device is stable in running and welding quality, the whole welding seam is free of joints, the appearance of the welding seam is attractive, the welding time of each skid is only 15 minutes, the production efficiency is greatly improved, and the welding device can be suitable for skid welding of different types.
Description
Technical Field
The utility model belongs to the technical field of skid welding, and particularly relates to a skid welding device.
Background
The bottom of the machine body of the displacement belt conveyor is provided with a skid, the length of a workpiece is 5-6 meters, and two side fillet welds are required during skid welding. The existing processing methods are two, one is adopting manual gas-shielded welding, and during welding, the trend of a welding line needs to be controlled manually, so that the welding quality is unstable, the number of welding line joints is large, and the appearance of the welding line is poor; the other type adopts robot welding, and the robot consumes longer time and has lower working efficiency in welding auxiliary processes such as weld tracking, position inspection and the like during welding.
Disclosure of Invention
In view of the above, it is necessary to provide a skid welding device that can ensure welding quality and that has high production efficiency.
The technical scheme adopted for solving the technical problems is as follows:
the utility model provides a skid welding set, includes magnetic force dolly, adjustable gun mechanism, welding mechanism, adjustable guiding mechanism, the magnetic force dolly adsorbs the upper surface at the skid, and the bilateral symmetry of magnetic force dolly is provided with adjustable gun mechanism, and welding mechanism's welder is installed on adjustable gun mechanism, and adjustable gun mechanism is used for adjusting welder's welding position, adjustable guiding mechanism is all installed at magnetic force dolly's front and back both ends, adjustable guiding mechanism can follow the profile adjustment of skid to make adjustable guiding mechanism can hug closely two lateral walls walking of skid, through mutually supporting between magnetic force dolly and the adjustable guiding mechanism, make welder can carry out the linear type welding to the skid both sides along with the operation of magnetic force dolly.
Preferably, the adjustable guiding mechanism comprises an adjusting support plate, a connecting arm and a guiding wheel, wherein the adjusting support plate is fixedly connected to the magnetic trolley, arc-shaped adjusting holes are longitudinally formed in two ends of the adjusting support plate, strip-shaped positioning holes are transversely formed in the connecting arm, the connecting arm is fixed on the adjusting support plate by penetrating locking bolts into the strip-shaped positioning holes and the arc-shaped adjusting holes in sequence, and the guiding wheel is mounted at the end part of the connecting arm.
Preferably, the adjustable gun holding mechanism comprises a transverse adjusting rod, a longitudinal adjusting rod, a connector and a welding gun clamp holder, wherein the transverse adjusting rod is symmetrically arranged at two sides of the end part of the magnetic trolley, the connector is arranged on the transverse adjusting rod, and the longitudinal adjusting rod is movably connected with the transverse adjusting rod through the connector; the connector is also installed to vertical regulation pole lower extreme, and the pivot and the connector rotation of welder holder are connected to make welder holder can rotate in vertical direction, welder install in welder holder, through the locking bolt of adjusting the last connector of horizontal regulation pole in order to make vertical regulation pole reciprocate or control the removal for horizontal regulation pole, so as to drive welder and carry out the vertical or control and remove, thereby adjust welder's welding position, through the locking bolt of adjusting the last connector of vertical regulation pole in order to adjust welder's rotation angle, thereby adjustment welding angle.
Preferably, the welding mechanism adopts CO 2 And (5) an air-shielded welding machine.
Preferably, a support frame is arranged above the magnetic trolley, a clamping piece is detachably arranged on the support frame and used for fixing a pipeline of the welding gun on the support frame, so that the pipeline can move along with the welding gun in the welding process.
Further, the clamping piece adopts an arc-shaped wire clamp, a pipeline of the welding gun passes through the arc-shaped wire clamp, and two ends of the arc-shaped wire clamp are fixedly connected with the supporting frame through locking bolts.
Preferably, the motion gyro wheel is installed to the automobile body bottom of magnetic force dolly, automobile body internally mounted has driving motor and magnet, magnetic force dolly and external power source electric connection, through driving motor drive motion gyro wheel rotation, magnet is used for the circular telegram to produce the magnetic field and adsorbs the skid to make the motion gyro wheel hug closely the skid surface.
Preferably, the magnetic trolley is provided with a control panel, the control panel comprises a control switch and a speed regulating button, the control switch is used for controlling the driving motor to rotate forward or reversely so as to enable the trolley to complete forward or backward movement, and the speed regulating button is used for regulating the running speed of the trolley.
According to the technical scheme, the utility model provides the skid welding device, which has the beneficial effects that compared with the prior art: the skid welding device comprises a magnetic trolley, an adjustable gun-holding mechanism, a welding mechanism and an adjustable guide mechanism, wherein the magnetic trolley is adsorbed on the upper surface of the skid, the adjustable gun-holding mechanism is symmetrically arranged on two sides of the magnetic trolley, a welding gun of the welding mechanism is arranged on the adjustable gun-holding structure, the adjustable guide mechanisms are arranged at the front end and the rear end of the magnetic trolley, and the adjustable guide mechanisms can be subjected to profiling adjustment according to the appearance of the skid; during operation, through adopting the magnetic force dolly to produce the suction to the skid upper surface, prevent that the magnetic force dolly from falling from the skid in the welding process, guarantee welding operation's stability, through the adjustable guiding mechanism at the adjustable welder of adjustment in order to adjust the welding position of welder, through the adjustable guiding mechanism at adjustable magnetic force dolly front and back both ends, so that the magnetic force dolly can carry out sharp walking along skid length direction, and then make welder on the support gun mechanism can carry out the linear type welding to the both sides of skid along with the operation of magnetic force dolly. In actual production application, the welding device is stable in running, stable in welding quality, free of joints in the whole welding seam, attractive in welding seam appearance, and capable of greatly improving production efficiency, and after being welded by the welding device, each skid is welded for only 15 minutes. In addition, through setting up adjustable guiding mechanism, can make the device be applicable to the skid welding of different models, improved the commonality of whole device.
Drawings
Fig. 1 is a schematic structural view of a skid welding device.
FIG. 2 is a diagram of the operation of the adjustable guide mechanism on another type of sled.
Fig. 3 is a schematic structural view of the connector.
Fig. 4 is a schematic structural view of a gun holder.
In the figure: magnetic trolley 10, moving roller 11, adjustable gun mechanism 20, lateral adjustment rod 21, longitudinal adjustment rod 22, connector 23, gun holder 24, spindle 241, welding mechanism 30, gun 31, pipeline 32, adjustable guiding mechanism 40, adjusting support plate 41, arc adjustment hole 411, connecting arm 42, bar-shaped positioning hole 421, fastener 43, guiding wheel 44, support frame 50, clip 51, sled 100.
Detailed Description
The technical scheme and technical effects of the embodiments of the present utility model are further described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 4, the present utility model provides a skid welding device, which comprises a magnetic trolley 10, an adjustable gun mechanism 20, a welding mechanism 30 and an adjustable guiding mechanism 40, wherein the magnetic trolley 10 is adsorbed on the upper surface of a skid 100, the magnetic trolley 10 is used for generating suction force on the upper surface of the skid 100, the magnetic trolley 10 is prevented from falling from the skid 100 in the welding process, the stability of the welding operation is ensured, the adjustable gun mechanisms 20 are symmetrically arranged on two sides of the magnetic trolley 10, the welding gun 31 of the welding mechanism 30 is arranged on the adjustable gun mechanism 20, the welding position of the welding gun 31 is adjusted through the adjustable gun mechanism 20, the adjustable guiding mechanisms 40 are arranged on the front end and the rear end of the magnetic trolley 10, the adjustable guiding mechanisms 40 can be adjusted in a profiling mode according to the appearance of the skid 100, so that the adjustable guiding mechanisms 40 can be tightly attached to two side walls of the skid 100, and the welding gun 31 can be matched with the two sides of the linear type skid 100 along with the running of the magnetic trolley 10. In actual production application, the welding device walks steadily, adopts the synchronous welding of double gun in the welding process, and welding quality is stable, and whole welding seam is jointless, and the welding seam outward appearance is pleasing to the eye, adopts this welding device to weld the back, and every sled 100 welding time is only 15 minutes, has improved production efficiency greatly. In addition, the adjustable guide mechanism 40 is arranged, so that the device is suitable for welding of different types of skids 100, and the universality of the whole device is improved.
In this embodiment, the adjustable guiding mechanism 40 includes an adjusting support plate 41, a connecting arm 42, and a guiding wheel 44, where the adjusting support plate 41 is fixedly connected to the magnetic trolley 10, two ends of the adjusting support plate 41 are longitudinally provided with arc-shaped adjusting holes, the connecting arm 42 is transversely provided with a strip-shaped positioning hole 421, and the connecting arm 42 is fixed on the adjusting support plate 41 by penetrating a fastener 43 into the strip-shaped positioning hole 421 and the arc-shaped adjusting hole 411 in sequence, and the guiding wheel 44 is installed at the end of the connecting arm 42; through offer arc regulation hole 411 on adjusting support plate 41 to make linking arm 42 can follow the orbit removal of arc regulation hole 411, with the height position and the angular position of adjusting two linking arms 42, through transversely offer bar locating hole 421 on linking arm 42, with the horizontal distance between two linking arms 42, can make linking arm 42 follow the orbit removal of arc regulation hole 411 after through fastener 43, can be fixed in any position of arc regulation hole 411, with the distance of two linking arms 42 and skid 100 lateral wall according to skid 100 appearance regulation, make leading wheel 44 can hug closely on the lateral wall of skid 100, and then make magnetic force dolly 10 can carry out sharp walking along skid 100 surface all the time, guarantee that the welding seam after welder 31 welding is the straight line.
In this embodiment, the adjustable gun mechanism 20 includes a transverse adjusting rod 21, a longitudinal adjusting rod 22, a connector 23, and a gun holder 24, wherein the transverse adjusting rod 21 is symmetrically disposed at two sides of the end of the magnetic trolley 10, the connector 23 is mounted on the transverse adjusting rod 21, and the longitudinal adjusting rod 22 is movably connected with the transverse adjusting rod 21 through the connector 23; the connector 23 is also installed at the lower end of the longitudinal adjusting rod 22, the rotating shaft 241 of the welding gun holder 24 is rotatably connected with the connector 23, so that the welding gun holder 24 can rotate in the vertical direction, the welding gun 31 is installed in the welding gun holder 24, the welding gun 31 is driven to move up and down or left and right relative to the transverse adjusting rod 21 by adjusting the locking bolt of the connector 23 on the transverse adjusting rod 21, so that the welding position of the welding gun 31 is adjusted, and the welding angle is adjusted by adjusting the rotating angle of the welding gun 31 by adjusting the locking bolt of the connector 23 on the longitudinal adjusting rod 22. The connector 23 and the welding gun holder 24 are conventional standardized fittings, and the structures are shown in fig. 2 and 3 respectively.
Further, the welding mechanism 30 employs CO 2 And (5) an air-shielded welding machine. The operator can at CO 2 Welding parameters such as welding current, welding voltage and the like are adjusted on the gas shield welding machine host, and the dry extension length of the welding wire is adjusted on the handle of the welding gun 31.
Further, a supporting frame 50 is installed above the magnetic trolley 10, a clamping piece 51 is detachably installed on the supporting frame 50, and the clamping piece 51 is used for fixing the pipeline 32 of the welding gun 31 on the supporting frame 50, so that the pipeline 32 can move along with the welding gun 31 in the welding process.
Further, the clamping piece 51 adopts an arc-shaped wire clamp, the pipeline 32 of the welding gun 31 passes through the arc-shaped wire clamp, and two ends of the arc-shaped wire clamp are fixedly connected with the supporting frame 50 through locking bolts.
Further, the bottom of the magnetic trolley 10 is provided with a moving roller 11, a driving motor and a magnet are installed inside the trolley, the magnetic trolley 10 is electrically connected with an external power supply, the moving roller 11 is driven to rotate by the driving motor, and the magnet is used for generating a magnetic field to adsorb the skid 100 by electrifying, so that the moving roller 11 is tightly attached to the surface of the skid 100. Suction is generated on the upper surface of the skid 100 through the magnetic trolley 10, so that the magnetic trolley 10 is prevented from falling off the skid 100 in the welding process, and the stability of welding operation is ensured.
Preferably, the magnetic trolley 10 is provided with a control switch and a speed regulating button, the control switch is used for controlling the driving motor to rotate forward or backward so as to enable the trolley to complete forward or backward movement, and the speed regulating button is used for regulating the running speed of the trolley so as to enable the running speed of the magnetic trolley 10 to be matched with the welding speed.
The foregoing disclosure is illustrative of the preferred embodiments of the present utility model, and is not to be construed as limiting the scope of the utility model, as it is understood by those skilled in the art that all or part of the above-described embodiments may be practiced with equivalents thereof, which fall within the scope of the utility model as defined by the appended claims.
Claims (8)
1. A skid welding device, characterized in that: the welding gun comprises a magnetic trolley, an adjustable gun holding mechanism, a welding mechanism and an adjustable guiding mechanism, wherein the magnetic trolley is adsorbed on the upper surface of a skid, the adjustable gun holding mechanism is symmetrically arranged on two sides of the magnetic trolley, a welding gun of the welding mechanism is arranged on the adjustable gun holding mechanism, the adjustable gun holding mechanism is used for adjusting the welding position of the welding gun, the adjustable guiding mechanism is arranged at the front end and the rear end of the magnetic trolley, the adjustable guiding mechanism can be adjusted in a profiling mode according to the appearance of the skid, so that the adjustable guiding mechanism can be tightly attached to two side walls of the skid to walk, and the welding gun can carry out linear welding on two sides of the skid along with the operation of the magnetic trolley through the mutual cooperation between the magnetic trolley and the adjustable guiding mechanism.
2. The skid welding apparatus of claim 1, wherein: the adjustable guiding mechanism comprises an adjusting support plate, a connecting arm, a guiding wheel and a fastening piece, wherein the adjusting support plate is fixedly connected to the magnetic trolley, arc-shaped adjusting holes are longitudinally formed in two ends of the adjusting support plate, strip-shaped positioning holes are transversely formed in the connecting arm, the connecting arm is fixed on the adjusting support plate by penetrating the fastening piece into the strip-shaped positioning holes and the arc-shaped adjusting holes in sequence, and the guiding wheel is installed at the end part of the connecting arm.
3. The skid welding apparatus of claim 1, wherein: the adjustable gun holding mechanism comprises a transverse adjusting rod, a longitudinal adjusting rod, a connector and a welding gun clamp holder, wherein the transverse adjusting rod is symmetrically arranged at two sides of the end part of the magnetic trolley, the connector is arranged on the transverse adjusting rod, and the longitudinal adjusting rod is movably connected with the transverse adjusting rod through the connector; the connector is also installed to vertical regulation pole lower extreme, and the pivot and the connector rotation of welder holder are connected to make welder holder can rotate in vertical direction, welder install in welder holder, through the locking bolt of adjusting the last connector of horizontal regulation pole in order to make vertical regulation pole reciprocate or control the removal for horizontal regulation pole, so as to drive welder and carry out the vertical or control and remove, thereby adjust welder's welding position, through the locking bolt of adjusting the last connector of vertical regulation pole in order to adjust welder's rotation angle, thereby adjustment welding angle.
4. The skid welding apparatus of claim 1, wherein: the welding mechanism adopts a CO2 gas shielded welding machine.
5. The skid welding apparatus of claim 1, wherein: the support frame is installed to magnetic force dolly top, and demountable installation has the joint spare on the support frame, and the joint spare is used for fixing welder's pipeline on the support frame, makes the pipeline can move along with welder in welding process.
6. The skid welding apparatus of claim 5, wherein: the joint piece adopts the arc ply-yarn drill, and welder's pipeline passes from the arc ply-yarn drill, and the both ends and the support frame of arc ply-yarn drill pass through locking bolt fixed connection.
7. The skid welding apparatus of claim 1, wherein: the motion gyro wheel is installed to the automobile body bottom of magnetic force dolly, automobile body internally mounted has driving motor and magnet, magnetic force dolly and external power source electric connection, through driving motor drive motion gyro wheel rotation, magnet is used for the circular telegram to produce the magnetic field and adsorbs the skid to make the motion gyro wheel hug closely the skid surface.
8. The skid welding apparatus of claim 7, wherein: the magnetic trolley is characterized in that a control panel is arranged on the magnetic trolley and comprises a control switch and a speed regulating button, the control switch is used for controlling the driving motor to rotate forward or reversely so as to enable the trolley to finish forward or backward movement, and the speed regulating button is used for regulating the running speed of the trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320315397.8U CN219188945U (en) | 2023-02-24 | 2023-02-24 | Skid welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320315397.8U CN219188945U (en) | 2023-02-24 | 2023-02-24 | Skid welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219188945U true CN219188945U (en) | 2023-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320315397.8U Active CN219188945U (en) | 2023-02-24 | 2023-02-24 | Skid welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219188945U (en) |
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2023
- 2023-02-24 CN CN202320315397.8U patent/CN219188945U/en active Active
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