CN219179392U

CN219179392U - Metal casting detection device

Info

Publication number: CN219179392U
Application number: CN202222936195.3U
Authority: CN
Inventors: 李黎文; 柳顼洪; 黎明星; 陈盼
Original assignee: Wuhan Tieshengyuan Machinery Manufacturing Co ltd
Current assignee: Wuhan Tieshengyuan Machinery Manufacturing Co ltd
Priority date: 2022-11-04
Filing date: 2022-11-04
Publication date: 2023-06-13
Anticipated expiration: 2032-11-04

Abstract

The utility model provides a metal casting detection device which comprises a base, a lifting mechanism arranged at the top of the base and a flaw detector arranged at the bottom of the lifting mechanism, wherein a first electric sliding rail is fixedly arranged on the rear surface of the base through a base block. Through placing the foundry goods on the base earlier, secondly drive first slider through first electronic slide rail and carry out horizontal position regulation on first electronic slide rail to make U-shaped piece and foundry goods alignment, promote the U-shaped piece through first electronic telescopic link simultaneously and remove to the foundry goods and be close to, thereby make the brush roller of installing inside U-shaped piece contact with the surface of foundry goods, and drive the brush roller through micro motor and rotate in the U-shaped piece, thereby make the brush roller clear up the surface of foundry goods, start the dust absorption motor of dust catcher main part inside simultaneously, inhale the inside of dust catcher main part through the dust hood with the dust impurity of clearance.

Description

Metal casting detection device

Technical Field

The utility model relates to the technical field of metal casting processing, in particular to a metal casting detection device.

Background

The casting is a metal molded article obtained by various casting methods, namely, smelted liquid metal is poured into a casting mould prepared in advance by pouring, injection, suction or other casting methods, and the casting is cooled and then polished to obtain the article with certain shape, size and performance.

The application number is: the utility model patent of CN202121806837.7 discloses a metal casting surface flaw detection clamping detection device, relates to the metal casting processing field, and it includes the detection case, detection case top end fixed mounting has the solution case, just solution case bottom runs through detection case fixedly connected with spraying mechanism, detection case both sides inner wall all fixed mounting has first telescopic link. The device is novel in structure, can clamp metal castings with different sizes, enables the range of detecting the metal castings by flaw detection to be wider, greatly improves the detection efficiency of the detection device, and is suitable for popularization and use;

although the problem that the existing metal casting surface flaw detection clamping detection device cannot be adjusted according to the size of the metal casting and the condition that the metal casting slides down is easily caused in the detection process is solved, the detection efficiency problem of metal casting clamping detection is reduced, dust is adhered to the surface of the metal casting when the casting is detected, the dust cannot be cleaned, and a certain deviation exists in detection effect.

Disclosure of Invention

In view of the foregoing, it is desirable to provide a metal casting inspection device, which solves or alleviates the technical problems in the prior art, and at least provides a beneficial choice.

The technical scheme of the embodiment of the utility model is realized as follows: the metal casting detection device comprises a base, a lifting mechanism arranged at the top of the base and a flaw detector arranged at the bottom of the lifting mechanism, wherein a first electric sliding rail is fixedly arranged on the rear surface of the base through a base block, and a first sliding block is connected to the surface of the first electric sliding rail in a sliding fit manner; a first electric telescopic rod is fixedly arranged on one side of the first sliding block, the output end of the first electric telescopic rod is fixedly connected with a U-shaped block, and a brush roller is rotatably connected between opposite surfaces of the inner wall of the U-shaped block through a bearing; one side of the U-shaped block is fixedly provided with a micro motor, and the output end of the micro motor passes through the U-shaped block through a bearing I and is fixedly connected with one end of the brush roller; the dust collection device is characterized in that a dust collection cover is fixedly arranged at the top of the inner wall of the U-shaped block, a dust collector main body is fixedly arranged at the bottom of the base, and the output end of the dust collector main body penetrates through the U-shaped block through a hose to be fixedly connected with the dust collection cover.

Preferably: the top fixed mounting of base has two casings, one the inside of casing is connected with two-way lead screw through bearing two rotations, two opposite handed screw's pole has been seted up for the surface to two-way lead screw, another the inside fixed mounting of casing has the guide arm, the guide arm is provided with two grip blocks jointly with the surface of two-way lead screw, two the grip block passes through threaded connection in the surface of two-way lead screw, two the grip block passes through sleeve pipe sliding connection in the surface of guide arm, one side fixed mounting of casing has the motor, the motor output passes the one end looks fixed connection of casing and two-way lead screw through bearing two the grip block is L shape, two the recess is seted up to vertical section one side of grip block, the inside fixed mounting of recess has a plurality of springs, a plurality of the one end of spring fixedly connected with splint jointly, one side fixed mounting of splint has the rubber pad.

Preferably: the lifting mechanism comprises a plurality of second electric telescopic rods fixedly mounted at the top of the base, the second electric telescopic rods are uniformly distributed at the top of the base in a matrix form, the output ends of the second electric telescopic rods are fixedly connected with two second electric sliding rails together, the surfaces of the two second electric sliding rails are fixedly connected with second sliding blocks in a sliding fit mode, and the second sliding blocks are fixedly connected with the flaw detector.

By adopting the technical scheme, the embodiment of the utility model has the following advantages:

when the casting is detected, the casting is firstly placed on the base, then the first sliding block is driven by the first electric sliding rail to carry out horizontal position adjustment on the first electric sliding rail, so that the U-shaped block is aligned with the casting, meanwhile, the U-shaped block is pushed to move close to the casting by the first electric telescopic rod, so that a hairbrush roller arranged in the U-shaped block contacts with the surface of the casting, the hairbrush roller is driven by the miniature motor to rotate in the U-shaped block, so that the hairbrush roller cleans the surface of the casting, meanwhile, the dust collection motor in the cleaner main body is started, cleaned dust impurities are sucked into the cleaner main body through the dust collection cover, and the hairbrush roller is driven by the first electric sliding rail and the first electric telescopic rod to reciprocate back and forth, so that different positions of the casting are cleaned conveniently, the effect of cleaning dust is realized, the condition that the surface of the casting is adhered with dust is inaccurate in detection effect is avoided, the condition that the detection effect is detected by the flaw detector is further ensured, and the detection effect and efficiency of the casting is further improved after the dust is cleaned.

The foregoing summary is for the purpose of the specification only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present utility model will become apparent by reference to the drawings and the following detailed description.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a perspective view of the present utility model;

FIG. 2 is a cross-sectional view of the base of the present utility model;

FIG. 3 is a partial block diagram of the housing of the present utility model;

fig. 4 is a cross-sectional view of the clamping block of the present utility model.

Reference numerals: 1. a base; 2. a first electric slide rail; 3. a first slider; 4. a first electric telescopic rod; 5. a U-shaped block; 6. a brush roller; 7. a micro motor; 8. a dust hood; 9. a cleaner main body; 10. a flaw detector; 11. a housing; 12. a two-way screw rod; 13. a guide rod; 14. a clamping block; 15. a motor; 16. a spring; 17. a clamping plate; 18. a rubber pad; 19. a second electric telescopic rod; 20. the second electric sliding rail; 21. and a second slider.

Detailed Description

Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present utility model. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.

Embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1-4, the embodiment of the utility model provides a metal casting detection device, which comprises a base 1, a lifting mechanism arranged at the top of the base 1, and a flaw detector 10 arranged at the bottom of the lifting mechanism, wherein the rear surface of the base 1 is fixedly provided with a first electric sliding rail 2 through a base block, and the surface of the first electric sliding rail 2 is connected with a first sliding block 3 in a sliding fit manner; a first electric telescopic rod 4 is fixedly arranged on one side of the first sliding block 3, the output end of the first electric telescopic rod 4 is fixedly connected with a U-shaped block 5, and a brush roller 6 is rotatably connected between opposite surfaces of the inner wall of the U-shaped block 5 through a bearing I; one side of the U-shaped block 5 is fixedly provided with a micro motor 7, and the output end of the micro motor 7 passes through the U-shaped block 5 through a bearing I and is fixedly connected with one end of the brush roller 6; a dust hood 8 is fixedly arranged at the top of the inner wall of the U-shaped block 5, a dust collector main body 9 is fixedly arranged at the bottom of the base 1, and the output end of the dust collector main body 9 passes through the U-shaped block 5 through a hose and is fixedly connected with the dust hood 8; when detecting the foundry goods, through placing the foundry goods on base 1 earlier, secondly, drive first slider 3 through first electronic slide rail 2 and carry out horizontal position adjustment on first electronic slide rail 2, thereby make U-shaped piece 5 and foundry goods alignment, simultaneously promote U-shaped piece 5 through first electronic telescopic handle 4 and move to the foundry goods and be close to, thereby make the brush roller 6 of installing inside U-shaped piece 5 contact with the surface of foundry goods, and drive brush roller 6 through micro motor 7 and rotate in U-shaped piece 5, thereby make brush roller 6 clear up the surface of foundry goods, start the dust absorption motor of dust catcher main part 9 inside simultaneously, will clear up the dust impurity and inhale the inside of dust catcher main part 9 through suction hood 8, also the accessible first electronic slide rail 2 and first electronic telescopic handle 4 drive brush roller 6 and reciprocate about, be convenient for clear up the effect to the foundry goods, thereby the adhesion of clearance dust has been avoided the foundry goods surface to have the dust, cause the inaccurate condition of detection effect to take place, and then guaranteed the accuracy of detection data, after the clearance, detect the foundry goods through inspection appearance 10 has further improved detection effect and efficiency to the foundry goods.

In this embodiment, specific: the top of the base 1 is fixedly provided with two shells 11, the inside of one shell 11 is rotationally connected with a bidirectional screw rod 12 through a bearing II, the bidirectional screw rod 12 is a rod with two opposite-rotation threads on the surface, the inside of the other shell 11 is fixedly provided with a guide rod 13, the guide rod 13 and the outer surface of the bidirectional screw rod 12 are jointly provided with two clamping blocks 14, the two clamping blocks 14 are connected with the outer surface of the bidirectional screw rod 12 through threads, the two clamping blocks 14 are slidably connected with the outer surface of the guide rod 13 through a sleeve, one side of one shell 11 is fixedly provided with a motor 15, the output end of the motor 15 penetrates through the shell 11 through a bearing II and is fixedly connected with one end of the bidirectional screw rod 12, the two clamping blocks 14 are all L-shaped, one side of the vertical section of the two clamping blocks 14 is provided with a groove, the inside of the groove is fixedly provided with a plurality of springs 16, one ends of the springs 16 are fixedly connected with a clamping plate 17 together, and one side of the clamping plate 17 is fixedly provided with a rubber pad 18; through setting up grip block 14 to L shape structure, can effectually carry out the bearing to the foundry goods of placing on grip block 14, drive bi-directional lead screw 12 through motor 15 and rotate, thereby drive two grip blocks 14 on the bi-directional lead screw 12 surface and slide on the surface of guide arm 13, make two grip blocks 14 be close to each other, and then make two grip blocks 14 be close to each other to the both sides of foundry goods, thereby realize the fixed effect of foundry goods centre gripping, the in-process that two grip blocks 14 removed drives the splint 17 of grip block 14 one side and is close to the foundry goods, and contact with the foundry goods through installing the rubber pad 18 on splint 17, when rubber pad 18 contacts with the foundry goods, drive splint 17 through the extrusion force and remove backward, thereby extrude spring 16, and then reach the effect that slows down the clamping force, avoid the too big foundry goods of clamping force to cause the condition emergence of damage, the security of foundry goods has been guaranteed, and then the fixed stability of centre gripping has been improved.

In this embodiment, specific: the lifting mechanism comprises four second electric telescopic rods 19 fixedly arranged at the top of the base 1, the four second electric telescopic rods 19 are uniformly distributed at the top of the base 1 in a matrix form, the four second electric telescopic rods 19 can be divided into two groups, one group is two, the output end of each group of second electric telescopic rods 19 is fixedly connected with second electric slide rails 20, the number of the second electric slide rails is two, the surfaces of the two second electric slide rails 20 are connected with second slide blocks 21 in a sliding fit manner, and the second slide blocks 21 are fixedly connected with the flaw detector 10; after the foundry goods clearance is accomplished, drive second electronic slide rail 20 downwardly moving through second electronic telescopic link 19 to drive the appearance 10 of detecting a flaw and be close to the foundry goods, thereby play the effect to carrying out the altitude mixture control to the appearance 10 of detecting a flaw, and realize carrying out the effect that detects the foundry goods through the appearance 10 of detecting a flaw, accessible second electronic slide rail 20 drives second slider 21 and removes on second electronic slide rail 20 simultaneously, thereby reach the purpose of carrying out horizontal migration regulation to the appearance 10 of detecting a flaw, and then be convenient for make it detect the different positions of foundry goods, effectively improved the flexibility that the appearance 10 detected.

The utility model works when in work: when detecting the foundry goods, through placing the foundry goods on base 1 earlier, secondly, drive first slider 3 through first electronic slide rail 2 and carry out horizontal position adjustment on first electronic slide rail 2, thereby make U-shaped piece 5 and foundry goods alignment, simultaneously promote U-shaped piece 5 through first electronic telescopic handle 4 and move to the foundry goods and be close to, thereby make the brush roller 6 of installing inside U-shaped piece 5 contact with the surface of foundry goods, and drive brush roller 6 through micro motor 7 and rotate in U-shaped piece 5, thereby make brush roller 6 clear up the surface of foundry goods, start the dust absorption motor of dust catcher main part 9 inside simultaneously, will clear up the dust impurity and inhale the inside of dust catcher main part 9 through suction hood 8, also the accessible first electronic slide rail 2 and first electronic telescopic handle 4 drive brush roller 6 and reciprocate about, be convenient for clear up the effect to the foundry goods, thereby the adhesion of clearance dust has been avoided the foundry goods surface to have the dust, cause the inaccurate condition of detection effect to take place, and then guaranteed the accuracy of detection data, after the clearance, detect the foundry goods through inspection appearance 10 has further improved detection effect and efficiency to the foundry goods.

The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any person skilled in the art will readily recognize that various changes and substitutions are possible within the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a metal casting detection device, includes base (1) and the elevating system who sets up at base (1) top to and set up fault detector (10) in elevating system bottom, its characterized in that: the rear surface of the base (1) is fixedly provided with a first electric sliding rail (2) through a base block, and the surface of the first electric sliding rail (2) is connected with a first sliding block (3) in a sliding fit manner;

a first electric telescopic rod (4) is fixedly arranged on one side of the first sliding block (3), a U-shaped block (5) is fixedly connected to the output end of the first electric telescopic rod (4), and a brush roller (6) is rotatably connected between opposite surfaces of the inner wall of the U-shaped block (5) through a bearing;

one side of the U-shaped block (5) is fixedly provided with a micro motor (7), and the output end of the micro motor (7) penetrates through the U-shaped block (5) through a bearing I and is fixedly connected with one end of the brush roller (6);

the dust collection device is characterized in that a dust collection cover (8) is fixedly arranged at the top of the inner wall of the U-shaped block (5), a dust collector main body (9) is fixedly arranged at the bottom of the base (1), and the output end of the dust collector main body (9) penetrates through the U-shaped block (5) through a hose to be fixedly connected with the dust collection cover (8).

2. A metal casting inspection apparatus according to claim 1, wherein: the two-way screw rod (12) is characterized in that two shells (11) are fixedly arranged at the top of the base (1), one shell (11) is rotatably connected with the two-way screw rod (12) through a bearing II, and two rods with opposite spiral threads are arranged on the surface of the two-way screw rod (12).

3. A metal casting inspection apparatus according to claim 2, wherein: the other shell (11) is fixedly provided with a guide rod (13), and two clamping blocks (14) are arranged on the outer surface of the guide rod (13) and the outer surface of the bidirectional screw rod (12) together.

4. A metal cast inspection device according to claim 3, wherein: the two clamping blocks (14) are connected to the outer surface of the bidirectional screw rod (12) through threads, and the two clamping blocks (14) are connected to the outer surface of the guide rod (13) through sleeves in a sliding mode.

5. The metal casting inspection device according to claim 4, wherein: one side of the shell (11) is fixedly provided with a motor (15), and the output end of the motor (15) penetrates through the shell (11) through a bearing II and is fixedly connected with one end of the bidirectional screw rod (12).

6. The metal casting inspection device according to claim 5, wherein: the two clamping blocks (14) are L-shaped, a groove is formed in one side of the vertical section of each clamping block (14), and a plurality of springs (16) are fixedly arranged in the groove.

7. The metal casting inspection device according to claim 6, wherein: one end of each spring (16) is fixedly connected with a clamping plate (17), and one side of each clamping plate (17) is fixedly provided with a rubber pad (18).

8. A metal casting inspection apparatus according to claim 1, wherein: the lifting mechanism comprises a plurality of second electric telescopic rods (19) fixedly mounted at the top of the base (1), and the second electric telescopic rods (19) are uniformly distributed at the top of the base (1) in a matrix mode.

9. The metal casting inspection device according to claim 8, wherein: the output ends of the second electric telescopic rods (19) are fixedly connected with two second electric sliding rails (20) together.

10. The metal casting inspection device according to claim 9, wherein: the surfaces of the two second electric sliding rails (20) are connected with a second sliding block (21) in a sliding fit mode, and the second sliding block (21) is fixedly connected with the flaw detector (10).