CN219176515U

CN219176515U - Heat dissipation energy-saving device of air compressor

Info

Publication number: CN219176515U
Application number: CN202223601031.1U
Authority: CN
Inventors: 崔灿灿; 魏璧; 胡铮
Original assignee: Wuhan Oxiran Chemical Co ltd
Current assignee: Wuhan Oxiran Chemical Co ltd
Priority date: 2022-12-29
Filing date: 2022-12-29
Publication date: 2023-06-13
Anticipated expiration: 2032-12-29

Abstract

The utility model discloses a heat dissipation energy-saving device of an air compressor, relates to the technical field of air compressors, and aims to solve the problems that in the prior art, a large amount of heat is generated in the working process of the air compressor, so that the air compressor operates in a high-temperature environment, the power consumption of the air compressor is increased, the compression efficiency is reduced, and the working stability and the energy conservation of the air compressor are not facilitated. The inside of machine case is provided with oil-gas separation jar, compressor main part, oil filter, oil-gas separator and oil cooling tube respectively, the centre fixed mounting of the top of machine case has the cold air case, the top fixed mounting of machine incasement portion has the air feed case, and air feed case and cold air case intercommunication, the below of air feed case is fixed mounting respectively has first branch pipe, second branch pipe and third branch pipe, the one end that the air feed case was kept away from to the second branch pipe extends to one side of compressor main part, and the opening of second branch pipe is towards the compressor main part, the below fixed mounting of third branch pipe has the second cooling box.

Description

Heat dissipation energy-saving device of air compressor

Technical Field

The utility model relates to the technical field of air compressors, in particular to a heat dissipation and energy saving device of an air compressor.

Background

An air compressor is also called an air compressor, is a device for compressing gas, is similar to a water pump in structure, and most of the air compressors are reciprocating pistons, rotating blades or rotating screws, so that the air compressor is widely used along with the development of society. For example, patent grant CN215860689U (an air compressor): comprises a machine body, wherein the bottom of the machine body is provided with a plurality of rollers; the fixing device is detachably connected with the roller and is suitable for being fixedly connected with the ground;

the prior art is convenient for the air compressor to move and stably park, but lacks a heat dissipation structure, and generates a large amount of heat in the working process of the air compressor, so that the air compressor operates in a high-temperature environment, the power consumption of the air compressor is increased, the compression efficiency is reduced, and the working stability and the energy conservation of the air compressor are not facilitated; therefore, the development of the heat dissipation and energy saving device of the air compressor is urgently needed in the market to help people solve the existing problems.

Disclosure of Invention

The utility model aims to provide a heat dissipation and energy saving device for an air compressor, which aims to solve the problems that in the prior art, a large amount of heat is generated in the working process of the air compressor, so that the air compressor operates in a high-temperature environment, the power consumption of the air compressor is increased, the compression efficiency is reduced, and the working stability and energy conservation of the air compressor are not facilitated.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an air compressor machine heat dissipation economizer, includes the quick-witted case, the inside of machine case is provided with oil-gas separation jar, compressor main part, oil filter, oil-gas separator and oil cooling tube respectively, the centre fixed mounting of the top of machine case has the cold air case, the top fixed mounting of machine incasement portion has the air feed case, and air feed case and cold air case intercommunication, the below of air feed case is fixed mounting respectively has first branch pipe, second branch pipe and third branch pipe, the one end that the air feed case was kept away from to the second branch pipe extends to one side of compressor main part, and the opening of second branch pipe towards the compressor main part, the below fixed mounting of third branch pipe has the second cooling box, and the oil cooling tube extends to the inside of second cooling box.

Preferably, the upper end face of the air cooling box is fixedly provided with a refrigerating plate, two sides of the air cooling box are symmetrically provided with ventilation openings respectively, the ventilation openings are obliquely arranged, and the inside of the air supply box is fixedly provided with a fan.

Preferably, a second partition plate is fixedly arranged in the second cooling box, and two second partition plates are arranged.

Preferably, one side of the oil-gas separator is fixedly provided with an exhaust pipe, one end of the exhaust pipe, which is far away from the oil-gas separator, penetrates out of the machine case, one side of the exhaust pipe is fixedly provided with an exhaust head, the lower part of the first branch pipe is fixedly provided with a first cooling box, and the exhaust pipe penetrates through the first cooling box.

Preferably, the inside fixed mounting of first cooling tank has first baffle, first baffle is provided with two, the inside of first cooling tank is equipped with the heat dissipation cover along the outside cover of blast pipe, the outside of heat dissipation cover is provided with heat radiation fins.

Preferably, an air filter is arranged on one side above the compressor main body, the compressor main body is connected with the air filter through a pipeline, an air suction head is arranged on one side of the case, and the air suction head is connected with the air filter through a pipeline.

Preferably, an access door is fixedly arranged on one side of the case through bolts, and universal wheels are fixedly arranged below the case.

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model can generate cold air and convey the cold air into the case through the arrangement of the cold air box and the air supply box, wherein the lower part of the air supply box is connected with three branch pipes, the tail ends of the two branch pipes are respectively positioned at the positions of the oil cooling pipe and the compressor main body, so that the cold air generated in the cold air box is conveyed to the three branch pipes through the air supply box, the cold air can be respectively sprayed to the oil cooling pipe and the compressor main body for cooling and heat dissipation, and the working temperature of the air compressor can be effectively reduced through cooling and heat dissipation of main temperature-rising parts in the air compressor, so that the power consumption and the compression efficiency of the air compressor are stable, the energy conservation of the air compressor work is facilitated, and the working stability of the air compressor is improved.

2. According to the utility model, through the arrangement of the second cooling box, cooling and heat dissipation can be carried out on lubricating oil in the oil cooling pipe by inputting cold air into the second cooling box, and the second partition board is arranged in the second cooling box, so that the flow path of the cold air in the second cooling box can be increased, the cooling and heat dissipation stability of the lubricating oil in the oil cooling pipe is improved, and therefore, when the lubricating oil flows back into the compressor main body, the cooling and heat dissipation capacity of the compressor main body can be further improved, and the heat dissipation stability of the air compressor is improved.

3. According to the utility model, through the arrangement of the first cooling box, the first cooling box is arranged on the exhaust pipe and is communicated with the first branch pipe, so that the air in the exhaust pipe is cooled through temperature conduction by inputting the cold air into the first cooling box, the outer side of the outer exhaust pipe is provided with the heat dissipation sleeve, the heat dissipation sleeve is made of die-casting aluminum alloy materials, the outer side of the heat dissipation sleeve is provided with the heat dissipation fins, the temperature conduction capacity can be improved, the stability of cooling the air in the exhaust pipe is improved, meanwhile, the first partition board is arranged in the first cooling box, the flowing path of the cold air in the first cooling box can be increased, the cooling capacity of the air in the exhaust pipe is effectively improved, the air discharged by the air compressor is in a normal temperature state, and the practicability is improved.

Drawings

FIG. 1 is a schematic diagram of a heat dissipation and energy saving device for an air compressor of the present utility model;

FIG. 2 is a cross-sectional view of a chassis of the present utility model;

FIG. 3 is a cross-sectional view of the cold air box and the air supply box of the present utility model;

FIG. 4 is a cross-sectional view of the first cooling tank of the present utility model;

fig. 5 is a cross-sectional view of the second cooling tank of the present utility model.

In the figure: 1. a chassis; 2. a cold air box; 3. an access door; 4. a wind supply box; 5. a first branch pipe; 6. a first cooling tank; 7. a second branch pipe; 8. a third branch pipe; 9. a second cooling tank; 10. an oil-gas separation tank; 11. a compressor main body; 12. an air filter; 13. an air suction head; 14. an oil filter; 15. an oil-gas separator; 16. an oil cooling tube; 17. a universal wheel; 18. an exhaust pipe; 19. an exhaust head; 20. a refrigeration plate; 21. a vent; 22. a blower; 23. a first separator; 24. a heat dissipation sleeve; 25. and a second separator.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1-5, an embodiment of the present utility model is provided: the utility model provides an air compressor machine heat dissipation economizer, including quick-witted case 1, the inside of quick-witted case 1 is provided with oil-gas separation jar 10 respectively, the compressor main part 11, oil filter 14, oil separator 15 and oil cooling tube 16, the inside of oil filter 14 is provided with the delivery pump, the lubricating oil of being convenient for separate flows through oil cooling tube 16, the inside of oil-gas separation jar 10 is provided with lubricating oil reflux unit, the centre fixed mounting in the top of quick-witted case 1 has cold air tank 2, the top fixed mounting in quick-witted case 1 inside has air feed case 4, and air feed case 4 and cold air tank 2 intercommunication, air feed case 4's below fixed mounting has first branch pipe 5 respectively, second branch pipe 7 and third branch pipe 8, the one end that air feed case 4 was kept away from to second branch pipe 7 extends to one side of compressor main part 11, and the opening of second branch pipe 7 is towards compressor main part 11, make can blow towards compressor main part 11 cold air, the below fixed mounting of third branch pipe 8 has second cooling box 9, and oil cooling tube 16 extends to the inside of second cooling box 9.

During the use, produce the air conditioning through air conditioning case 2 and carry to air feed case 4, the rethread first branch pipe 5, second branch pipe 7 and third branch pipe 8 carry out the reposition of redundant personnel and carry, can spout air conditioning to oil cooling pipe and compressor main part respectively, cool down and dispel the heat, thereby main temperature rising part in the air compressor is cooled down and dispel the heat, can effectively reduce the operating temperature of air compressor, a large amount of heats can be produced in the air compressor working process have been solved, make the air compressor be in the high temperature environment operation, the consumption that leads to the air compressor increases, the problem that compression efficiency reduces, make the consumption and the compression efficiency of air compressor steady, be favorable to the energy-conservation nature of air compressor work, the job stabilization nature of air compressor has been improved.

Further, fixed mounting has refrigeration board 20 on the up end of cold air case 2, refrigeration board 20 sets up to the semiconductor refrigeration board, and the inside towards cold air case 2 of refrigeration board 20, thereby be convenient for produce the air conditioning at cold air case 2, the both sides of cold air case 2 symmetry respectively are provided with vent 21, the external air of being convenient for flows in, and the vent 21 slope sets up, the outside of vent 21 is less than the inboard height of vent 21, the inflow of being convenient for flows to cold air case 2 inside top, thereby be convenient for air and refrigeration board 20 contact cooling, the inside fixed mounting of air feed case 4 has fan 22, can extract the inside air conditioning of cold air case 2 through the start-up of fan 22, be convenient for cool down the heat dissipation to the air compressor, the practicality has been improved.

Further, the second partition plates 25 are fixedly arranged in the second cooling tank 9, and two second partition plates 25 are arranged, so that the flowing path length of cold air in the second cooling tank 9 can be increased, and the stability of cooling lubricating oil in the oil cooling pipe 16 can be improved.

Further, the exhaust pipe 18 is fixedly arranged on one side of the oil-gas separator 15, compressed air is conveniently discharged, one end, away from the oil-gas separator 15, of the exhaust pipe 18 penetrates out of the chassis 1, the exhaust head 19 is fixedly arranged on one side of the exhaust pipe 18, the first cooling box 6 is fixedly arranged below the first branch pipe 5, the exhaust pipe 18 penetrates through the first cooling box 6, the first partition plate 23 is fixedly arranged in the first cooling box 6, two first partition plates 23 are arranged, the flowing path length of cold air in the first cooling box 6 can be improved, the heat dissipation sleeve 24 is sleeved on the inner side of the first cooling box 6 along the outer side of the exhaust pipe 18, the heat dissipation sleeve 24 is made of die-casting aluminum alloy, heat dissipation fins are arranged on the outer side of the heat dissipation sleeve 24, and the temperature conduction capacity can be improved and the stability of cooling air in the exhaust pipe 18 can be improved through the arrangement of the heat dissipation sleeve 24.

Further, one side above the compressor main body 11 is provided with an air filter 12, and the compressor main body 11 is connected with the air filter 12 through a pipeline, one side of the case 1 is provided with an air suction head 13, and the air suction head 13 is connected with the air filter 12 through a pipeline, and the arrangement of the air filter 12 is convenient for filtering air flowing into the compressor main body 11 for compression, and is beneficial to the stability of the operation of the compressor main body 11.

Furthermore, one side of the case 1 is fixedly provided with an access door 3 through bolts, so that the inner part of the case 1 is convenient to overhaul and maintain, and the universal wheels 17 are fixedly arranged below the case 1, so that the convenience of movement of the air compressor is improved.

Working principle: when the air compressor is in use, the compressor main body 11 is started, external air is filtered by the air filter 12 and then is input into the air compressor main body for compression, then oil-gas separation is carried out through the effects of the oil-gas separation tank 10, the oil filter 14 and the oil-gas separator 15, then compressed air is discharged through the exhaust pipe 18, in the working process of the air compressor, cold air is generated in the cold air box 2 by electrifying the refrigerating plate 20, the fan 22 is started, the extracted cold air is conveyed downwards, the cold air is branched and conveyed through the first branch pipe 5, the second branch pipe 7 and the third branch pipe 8, part of the cold air is blown to the compressor main body 11 through the conveying of the second branch pipe 7, the temperature of the compressor main body 11 is reduced, part of the cold air is conveyed into the second cooling box 9 through the third branch pipe 8, the temperature is transferred, the lubricating oil in the oil cooling pipe 16 is cooled through temperature transfer, and the setting of the second partition plate 25 improves the flowing path of the cold air, the cooling capacity is increased, when the lubricating oil flows back into the inside the compressor main body 11, the inside can be cooled and the compressed air in the exhaust pipe 18 can be cooled and cooled down stably through the first branch pipe 5.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides an air compressor machine heat dissipation economizer, includes quick-witted case (1), the inside of machine case (1) is provided with oil-gas separation jar (10), compressor main part (11), oil filter (14), oil-gas separator (15) and oil cooling tube (16) respectively, its characterized in that: the middle fixed mounting of the top of quick-witted case (1) has cold air case (2), the top fixed mounting of machine case (1) inside has air feed case (4), and air feed case (4) and cold air case (2) intercommunication, the below of air feed case (4) is fixed mounting respectively has first branch pipe (5), second branch pipe (7) and third branch pipe (8), the one end that air feed case (4) was kept away from to second branch pipe (7) extends to one side of compressor main part (11), and the opening of second branch pipe (7) is towards compressor main part (11), the below fixed mounting of third branch pipe (8) has second cooling tank (9), and oil cooling pipe (16) extend to the inside of second cooling tank (9).

2. The heat dissipation and energy conservation device for an air compressor of claim 1, wherein: the air conditioner is characterized in that a refrigerating plate (20) is fixedly installed on the upper end face of the air conditioner box (2), ventilation openings (21) are symmetrically arranged on two sides of the air conditioner box (2) respectively, the ventilation openings (21) are obliquely arranged, and a fan (22) is fixedly installed in the air supply box (4).

3. The heat dissipation and energy conservation device for an air compressor of claim 1, wherein: the second cooling box (9) is internally and fixedly provided with a second partition plate (25), and the second partition plates (25) are provided with two.

4. The heat dissipation and energy conservation device for an air compressor of claim 1, wherein: one side fixed mounting of oil and gas separator (15) has blast pipe (18), and the one end that oil and gas separator (15) was kept away from to blast pipe (18) wears out the inside of quick-witted case (1), one side fixed mounting of blast pipe (18) has exhaust head (19), the below fixed mounting of first branch pipe (5) has first cooling tank (6), and blast pipe (18) run through first cooling tank (6).

5. The heat dissipation and energy conservation device for an air compressor of claim 4, wherein: the inside fixed mounting of first cooling tank (6) has first baffle (23), first baffle (23) are provided with two, the inside of first cooling tank (6) is equipped with heat dissipation cover (24) along the outside cover of blast pipe (18), the outside of heat dissipation cover (24) is provided with heat radiation fins.

6. The heat dissipation and energy conservation device for an air compressor of claim 1, wherein: one side above the compressor main body (11) is provided with an air filter (12), the compressor main body (11) is connected with the air filter (12) through a pipeline, one side of the machine case (1) is provided with an air suction head (13), and the air suction head (13) is connected with the air filter (12) through a pipeline.

7. The heat dissipation and energy conservation device for an air compressor of claim 1, wherein: one side of the case (1) is fixedly provided with an access door (3) through bolts, and the lower part of the case (1) is fixedly provided with a universal wheel (17).