CN219176354U - Arch frame mounting trolley for mine - Google Patents

Arch frame mounting trolley for mine Download PDF

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Publication number
CN219176354U
CN219176354U CN202320547728.0U CN202320547728U CN219176354U CN 219176354 U CN219176354 U CN 219176354U CN 202320547728 U CN202320547728 U CN 202320547728U CN 219176354 U CN219176354 U CN 219176354U
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manipulator
platform
arm
telescopic
arch
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刘飞香
赵春桂
周志伟
张海涛
邹海炎
欧阳新池
陈力
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China Railway Construction Heavy Industry Group Co Ltd
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China Railway Construction Heavy Industry Group Co Ltd
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Abstract

The utility model relates to the technical field of vertical arch construction of mine roadways, in particular to an arch frame installation trolley for a mine. According to the arch frame mounting trolley for the mine, as the arm support assembly is connected with the frame of the mounting trolley, the other end of the arm support assembly is connected with the telescopic operation platform, three manipulators are arranged on the telescopic operation platform, and windlass is arranged on the manipulators and the telescopic operation platform; the telescopic working platform expands the working range of workers, and the workers can not only stand on the middle fixed platform to operate the manipulator, but also stand on the left and right telescopic platforms to work on the joint of the arch frame; the number of the arm supports is set to be one, and a larger moving space can be reserved, so that the small-section vertical arch is adapted; the winch is matched with the manipulator in a coordinated manner, the arch centering is flexibly lifted by the rope, and the arch erecting operation can be realized in a narrow space.

Description

Arch frame mounting trolley for mine
Technical Field
The utility model relates to the technical field of vertical arch construction of mine roadways, in particular to an arch frame installation trolley for a mine.
Background
In mine roadway construction, when the surrounding rock grade is poor, arch support is needed to improve the stability of the surrounding rock.
The traditional method is to operate purely manually: the worker stands on the core soil or the steel fixed platform, two and three people are one group, and the arch support is completed by shoulders or simple tools. The manual vertical arch has the problems of severe working environment, high risk, high labor intensity, low construction efficiency and the like, and the technology of installing the arch frame by using mechanized equipment instead of manpower appears on the market, and a high-altitude working vehicle platform and a manipulator are generally arranged at the tail end of a vehicle arm support. The plurality of the vehicle arm frames are arranged, and the arch centering installation is realized by moving the vehicle arm frames to proper positions.
The space width x height of the mine tunnel is about 4m x 4m to 5m x 5m, the space of the mine tunnel is limited, the number of the existing arch centering installation trolley arm frames is not only one, free pitching and swaying in the tunnel cannot be realized, the arch centering on two sides needs to be completed by manual support, and the manual support has the problems of severe working environment, high labor intensity, high danger, poor construction quality and the like.
Disclosure of Invention
First, the technical problem to be solved
In view of the above-mentioned shortcomings and disadvantages of the prior art, the utility model provides an arch mounting trolley for mines, which solves the technical problem that the existing arch mounting table cannot be used for performing operation in a narrow mine roadway space.
(II) technical scheme
In order to achieve the above purpose, the main technical scheme adopted by the utility model comprises the following steps: the telescopic operation platform comprises a middle fixed platform, a left telescopic platform, a right telescopic platform and a platform winch, wherein the left telescopic platform and the right telescopic platform are positioned on two sides of the middle fixed platform and are telescopic through telescopic drivers; the manipulator comprises a left manipulator, a right manipulator and a middle manipulator, wherein the middle manipulator is arranged in the middle of the front end of the telescopic operation platform, and operation platform windlasses are respectively arranged on the front end of the telescopic operation platform and positioned on two sides of the middle manipulator; the left manipulator and the right manipulator are respectively arranged at the left side and the right side of the rear end of the telescopic operation platform, the left winch is detachably arranged at the upper end of the left manipulator, and the right winch is detachably arranged at the upper end of the right manipulator; one end of the arm support assembly is hinged with the rear end of the telescopic operation platform, and the other end of the arm support assembly is detachably connected with the front end of the frame.
Optionally, the frame comprises a front frame and a rear frame, and the front frame and the rear frame are hinged.
Optionally, the arm support assembly comprises an arm support outer arm, an arm support inner arm, an arm support mounting seat, an arm support mounting plate, a first telescopic driver, a lifting driver, a leveling driver and a bending plate; the cantilever crane mounting seat is arranged on the front frame, the cantilever crane mounting seat is provided with an upper cantilever crane mounting plate and a lower cantilever crane mounting plate, the cantilever crane outer arm is movably connected with the upper cantilever crane mounting plate, and the cantilever crane outer arm is connected with the cantilever crane inner arm through a first telescopic driver; the outer arm of the arm support is connected with the lower arm support mounting plate through two lifting drivers, the front end of the inner arm of the arm support is provided with a bending plate, one end of the leveling driver is hinged to the bending plate, and the other end of the leveling driver is hinged to the telescopic operation platform.
Optionally, the telescopic operation platform includes well fixed platform, left flexible platform, right flexible platform, operation platform hoist engine, operation platform roating seat, well manipulator mount pad, left manipulator mount pad and right manipulator mount pad, well fixed platform rear end middle part sets up and leveling driver articulated operation platform roating seat, well fixed platform front end left and right sides respectively is equipped with an operation platform hoist engine, be provided with the well manipulator through well manipulator mount pad and well fixed platform detachable connection between two operation platform hoist engines, well fixed platform lower part is provided with the left manipulator mount pad that links to each other with left manipulator and the right manipulator mount pad that links to each other with right manipulator, left flexible platform lower part is connected with well fixed platform through the second flexible driver, left flexible platform upper end is inserted on well fixed platform, right flexible platform lower extreme is connected with well fixed platform through the third flexible driver, right flexible platform upper end is inserted on the fixed platform in.
Optionally, well manipulator includes well manipulator outer arm, well manipulator inner arm, clamping mechanism, speed reducer and fourth flexible driver, and the rear end at well manipulator outer arm is detachably fixed to the speed reducer, and fourth flexible driver one end articulates inside well manipulator outer arm, and the fourth flexible driver other end articulates inside well manipulator inner arm, clamping mechanism detachable installs in well manipulator inner arm front end.
Optionally, clamping mechanism includes tongs, bow member stopper, clamp driver and tongs platform, and tongs platform bottom is connected with well manipulator inner arm can be dismantled, and tongs platform top is articulated tongs through first round pin axle, and four tongs are four corners distribution, and clamp driver is articulated tongs bottom through the second round pin axle, and tongs platform top is located and is provided with the bow member stopper between four tongs.
Optionally, the left manipulator comprises a left rotary speed reducer, a left outer arm, a left inner arm, a left hinging seat, a left deflection driver, a left deflection frame, a left deflection arm, a left winch, a left diagonal bracing arm, a left two deflection drivers, a left guide rope pulley and a left telescopic driver, wherein the left outer arm is detachably connected with the left rotary speed reducer, the inside of the left outer arm is detachably connected with the inside of the left inner arm through the left one telescopic driver, one end of the left hinging seat is detachably connected with the left inner arm, the other end of the left hinging seat is hinged at the bottom end of the left deflection arm through a pin shaft, the left diagonal bracing arm is detachably connected at the upper end of the left deflection arm, and two left guide rope pulleys are arranged at the upper end of the left diagonal bracing arm; the left swing frame is hinged on the left swing arm through a pin shaft, and the left winch is detachably connected on the left swing arm; one end of the left deflection driver is hinged on the left hinging seat, and the other end of the left deflection driver is hinged on the left deflection arm; one end of the left two-deflection driver is hinged to the lower end of the left deflection arm, and the other end of the left two-deflection driver is hinged to the left deflection frame.
Optionally, the left manipulator further comprises three left limiting frames, wherein one left limiting frame is detachably connected to the lower end of the left swing frame, one left limiting frame is detachably connected to the lower end of the left diagonal arm, and one left limiting frame is detachably connected to the upper end of the left diagonal arm.
Optionally, the left manipulator further comprises a left butt joint arm, one end of the left butt joint arm is detachably connected with the left inner arm, and the other end of the left butt joint arm is detachably connected with the left hinge seat.
Optionally, the right manipulator and the left manipulator are arranged in mirror image with respect to the work platform swivel.
(III) beneficial effects
The beneficial effects of the utility model are as follows: according to the arch frame mounting trolley for the mine, as the arm support assembly is connected with the frame of the mounting trolley, the other end of the arm support assembly is connected with the telescopic operation platform, three manipulators are arranged on the telescopic operation platform, and windlass is arranged on the manipulators and the telescopic operation platform; the telescopic working platform expands the working range of workers, and the workers can not only stand on the middle fixed platform to operate the manipulator, but also stand on the left and right telescopic platforms to work on the joint of the arch frame; the number of the arm supports is set to be one, and a larger moving space can be reserved, so that the small-section vertical arch is adapted; the winch is matched with the manipulator in a coordinated manner, the arch centering is flexibly lifted by the rope, and the arch erecting operation can be realized in a narrow space.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a frame structure according to the present utility model;
FIG. 3 is a schematic diagram of a boom assembly according to the present utility model;
FIG. 4 is a top view of the retractable work platform of the present utility model;
FIG. 5 is a bottom view of the retractable work platform of the present utility model;
FIG. 6 is a schematic view of a middle manipulator according to the present utility model;
FIG. 7 is a schematic view of a clamping mechanism according to the present utility model;
fig. 8 is a schematic structural diagram of a left manipulator according to the present utility model.
Description of the reference numerals
1: a frame; 2: a front frame; 3: a rear frame; 4: a boom assembly; 5: a retractable work platform; 6: a manipulator; 7: a steering driver; 8: a rear wheel; 9: a front wheel; 10: a hinge pin; 11: a cable drum; 12: an engine power system; 13: a motor pump group; 14: a cab;
41: an arm support outer arm; 42: an arm support inner arm; 43: a boom mounting base; 44: a boom mounting plate; 45: a lifting drive; 46: leveling drivers; 47: a bending plate;
51: a middle fixed platform; 52: a left telescopic platform; 53: a right telescopic platform; 54: a working platform winch; 55: a middle manipulator mounting seat; 56: a left manipulator mounting base; 57: a right manipulator mounting seat; 58: a work platform rotating seat; 59: a second telescopic drive;
61: a left manipulator; 62: a right manipulator; 63: a middle manipulator;
611: a left-hand swing speed reducer; 612: a left outer arm; 613: a left inner arm; 614: a left hinge seat; 615: a left yaw drive; 616: a left swing frame; 617: a left swing arm; 618: a left hoist; 619: a left diagonal brace; 6110: a left two yaw drive; 6111: a left guide rope wheel; 6112: a left telescopic driver; 6113: a left limit frame; 6114: a left butt joint arm;
631: an outer arm of the middle manipulator; 632: an inner arm of the middle manipulator; 633: a clamping mechanism; 634: a speed reducer; 635: a fourth telescopic driver;
6331: a grip; 6332: an arch frame limiting block; 6333: a clamping driver; 6334: a gripper platform; 6335: a first pin; 6336: and a second pin.
Detailed Description
The utility model will be better explained by the following detailed description of the embodiments with reference to the drawings. Wherein references herein to "upper", "lower", "etc. are made with reference to the orientation of fig. 1.
In order that the above-described aspects may be better understood, exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
Example 1:
when the arch frame is installed, the arch frame is generally divided into three sections. Three arm frames are generally correspondingly arranged on the existing arch frame installation trolley, the tail ends of the arm frames are connected with an aerial work platform, and a manipulator is arranged on the work platform. The arm support swings to a proper position in the space, and a worker is positioned on the high-altitude operation platform to operate the manipulator and implement connection operation. Because the space width x height of the mine tunnel is about 4m x 4m to 5m x 5m, the space of the mine tunnel is limited, the existing arch centering installation trolley is not unfolded in a limited range because of having three arm frames, the arch centering at two sides needs to be manually supported, the arch centering is lifted to an installation position, and the problems of severe working environment, high labor intensity, high danger, poor construction quality and the like exist in manual support. According to the utility model, pitching and swaying are realized in a limited range through one arm support, three manipulators are arranged at the same time, and the arch centering is hoisted to a designated position by using the manipulators. Meanwhile, when connection operation is needed between arches, workers can stand on the telescopic operation platform to operate. The one arm support not only saves the overall cost, but also completes the arch frame installation engineering in the narrow mine tunnel which cannot be completed by the three arm supports. The telescopic operation platform integrated structure with multiple manipulators is adopted, the number of arm supports is reduced, and the telescopic operation platform integrated structure is suitable for small-section vertical arches and has high working efficiency.
Hereinafter, the actuator is preferably a cylinder, in particular a hydraulic cylinder.
Referring to fig. 1 and 4, the arch frame mounting trolley includes an articulated frame 1, a boom assembly 4, a telescopic working platform 5 and a manipulator 6, the telescopic working platform 5 includes a middle fixed platform 51, a left telescopic platform 52, a right telescopic platform 53 and a platform hoist 54, and the left telescopic platform 52 and the right telescopic platform 53 are located at two sides of the middle fixed platform 51 and are telescopic by telescopic drivers.
The manipulator 6 comprises a left manipulator 61, a right manipulator 62 and a middle manipulator 63, the middle manipulator 63 is arranged in the middle of the front end of the telescopic operation platform 5, and the front end of the telescopic operation platform 5 is provided with operation platform windlass 54 respectively positioned on two sides of the middle manipulator 63.
The left manipulator 61 and the right manipulator 62 are respectively arranged at the left side and the right side of the rear end of the telescopic operation platform 5, the left winch 618 is detachably arranged at the upper end of the left manipulator 61, and the right winch is detachably arranged at the upper end of the right manipulator 62.
One end of the arm support assembly 4 is hinged with the rear end of the telescopic operation platform 5, and the other end of the arm support assembly 4 is detachably connected with the front end of the frame 1.
Referring to fig. 2, the frame 1 includes a front frame 2 and a rear frame 3, the front frame 2 and the rear frame 3 are hinge-coupled, and a hinge pin 10 is a hinge center. A steering system capable of controlling the steering of the frame 1 is arranged between the tail end of the front frame 2 and the front end of the rear frame 3. The steering system is realized by means of hydraulic pressure, and the hydraulic steering system comprises a hydraulic pump, a filter, an oil tank, a steering gear, a steering oil cylinder and an oil pipe. When the steering wheel does not rotate, the oil pumped by the oil pump returns to the oil tank through the inside of the steering gear, when the steering wheel rotates, the oil pumped by the oil pump is pushed to enter one side of the oil cylinder through the reversing valve, so that the steering of wheels is realized, and when the steering wheel turns right, the oil enters the left cylinder; when turning left, oil enters the right cylinder. The articulated chassis frame is adopted by the arch frame installation trolley, the trolley is high in flexibility, and small-section roadway transition is facilitated through a narrow roadway. The chassis of the vehicle body adopts a four-wheel drive mode, so that the driving capability of the chassis is effectively improved.
Referring to fig. 3, boom assembly 4 includes boom outer arm 41, boom inner arm 42, boom mount 43, boom mount plate 44, first telescoping drive, lift drive 45, leveling drive 46, and bending plate 47. The arm support mounting seat 43 is arranged on the front frame 2, the arm support mounting seat 43 is provided with an upper arm support mounting plate 44 and a lower arm support mounting plate 44, and the arm support outer arm 41 is movably connected with the upper arm support mounting plate 44. The arm support outer arm 41 is connected with the arm support inner arm 42 through a first telescopic driver, the front end of the oil cylinder is hinged inside the arm support inner arm 42 through a pin shaft, the rear end of the oil cylinder is hinged inside the arm support outer arm 41 through a pin shaft, and the inner arm is driven by the control oil cylinder to realize telescopic operation.
The outer arm 41 of the arm support is connected with the mounting plate 44 of the lower arm support through two lifting drivers 45, the upper end of the lifting oil cylinder is hinged to the lower side of the outer arm 41 of the arm support through a pin shaft, the lower end of the lifting oil cylinder is hinged to the mounting plate 44 of the arm support through a pin shaft, and the lifting oil cylinder is controlled to drive the outer arm 41 of the arm support, so that pitching and swaying actions of the arm support assembly are realized.
The front end of the arm frame inner arm 42 is provided with a bending plate 47, one end of a leveling driver 46 is hinged on the bending plate 47, and the other end of the leveling driver 46 is hinged with the telescopic working platform 5. The leveling drive 46 is preferably a leveling cylinder, two in total. The rear end of the leveling cylinder is hinged above the arm frame inner arm 42 through a pin shaft, the front end of the leveling cylinder is hinged to the operation platform rotating seat through a pin shaft, and the leveling cylinder is controlled to drive the operation platform rotating seat so as to realize the horizontal of the telescopic operation platform 5.
Referring to fig. 4 and 5, a telescopic work platform is used to increase the work area of a worker. The telescopic operation platform 5 comprises a middle fixing platform 51, a left telescopic platform 52, a right telescopic platform 53, an operation platform winch 54, an operation platform rotating seat 58, a middle manipulator installing seat 55, a left manipulator installing seat 56 and a right manipulator installing seat 57, wherein the middle part of the rear end of the middle fixing platform 51 is provided with the operation platform rotating seat 58 hinged with the leveling driver 46, the left side and the right side of the front end of the middle fixing platform 51 are respectively provided with the operation platform winch 54, the winch 54 is fixedly connected on the middle fixing platform 51 through bolts, a rope is arranged on a reel of the winch, one end of the rope is fixedly connected with the winch, the other end of the rope is a movable end, and the lifting arch can be hoisted.
A middle manipulator 63 detachably connected with the middle fixed platform 51 through a middle manipulator mounting seat 55 is arranged between the two working platform windlass 54, and a left manipulator mounting seat 56 connected with a left manipulator 61 and a right manipulator mounting seat 57 connected with a right manipulator 62 are arranged at the lower part of the middle fixed platform 51.
The lower part of the left telescopic platform 52 is connected with the middle fixed platform 51 through a second telescopic driver 59, the upper end of the left telescopic platform 52 is inserted and connected to the middle fixed platform 51,
the front end of the second telescopic cylinder is hinged to the bottom of the left telescopic platform 58 through a pin shaft, the rear end of the second telescopic cylinder is hinged to the bottom of the middle fixed platform 51 through a pin shaft, the telescopic cylinder is controlled to drive the left telescopic platform to realize telescopic operation, meanwhile, the inserting rod frame of the upper left telescopic platform 52 is matched with the middle fixed platform 51 frame, the upper end of the second telescopic cylinder is inserted, the connection firmness of the upper left telescopic platform 52 and the middle fixed platform 51 is further ensured, and the operation safety of workers is ensured.
The lower end of the right telescopic platform 53 is connected with the middle fixed platform 51 through a third telescopic driver, the upper end of the right telescopic platform 53 is inserted onto the middle fixed platform 51, the right telescopic platform 53 and the left telescopic platform 52 are symmetrical in structure, and the specific connection condition is consistent with that of the left telescopic platform upper 52 and the middle fixed platform 51.
Referring to fig. 6 and 7, the middle robot 63 includes a middle robot outer arm 631, a middle robot inner arm 632, a clamping mechanism 633, a speed reducer 634, and a fourth telescopic driver 635, the speed reducer 634 is detachably fixed at the rear end of the middle robot outer arm 631, and the speed reducer 634 can drive the whole middle robot to rotate around the speed reducer center. One end of the fourth telescopic driver 635 is hinged inside the middle manipulator outer arm 631, the other end of the fourth telescopic driver 635 is hinged inside the middle manipulator inner arm 632, and the clamping mechanism 633 is detachably installed at the front end of the middle manipulator inner arm 632. The front end of the fourth telescopic cylinder is hinged inside the manipulator inner arm 632 through a pin shaft, the rear end of the fourth telescopic cylinder is hinged inside the manipulator outer arm 631 through a pin shaft, and the manipulator inner arm 632 is driven by the telescopic cylinder to realize telescopic operation; the clamping mechanism 633 is fixedly connected to the front end of the inner arm through bolts, and can extend and retract with the inner arm 632 of the mechanical arm.
Referring to fig. 6 and 7, the clamping mechanism 633 includes a gripper 6331, an arch limiting block 6332, a clamping driver 6333, and a gripper platform 6334, wherein the bottom of the gripper platform 6334 is detachably connected with the middle manipulator inner arm 632, the top of the gripper platform 6334 is hinged to the gripper 6331 through a first pin 6335, four grippers 6331 are distributed in four corners, the clamping driver 6333 is hinged to the bottom of the gripper 6331 through a second pin 6336, and the top of the gripper platform 6334 is located between the four grippers 6331 and provided with the arch limiting block 6332.
The clamping oil cylinder is hinged to the bottom of the gripper through a second pin shaft 6336, and the gripper is driven to rotate around the first pin shaft 6335 through control of the clamping oil cylinder, so that the arch grabbing function is achieved.
The top of the grab platform 6334 is connected with an arch limiting block 6332 through bolts, the cross section of the U-shaped arch limiting block is similar to letter U, the cross section of the round steel pipe beam limiting block is similar to an arc, and the round steel pipe beam limiting block can be replaced according to the installation condition of an actual arch on site so as to adapt to different mine arch forms.
Referring to fig. 8, the left manipulator 61 includes a left swing speed reducer 611, a left outer arm 612, a left inner arm 613, a left hinge block 614, a left first yaw drive 615, a left yaw frame 616, a left yaw arm 617, a left hoist 618, a left diagonal brace 619, a left second yaw drive 6110, a left guide sheave 6111, and a left first telescopic drive 6112.
The left outer arm 612 is detachably connected with a left rotary speed reducer 611, and the rotary speed reducer can drive the whole left manipulator 61 to horizontally rotate around the center of the rotary speed reducer 611.
The inside of the left outer arm 612 is connected with the inside of the left inner arm 613 through a left telescopic driver 6112, the front end of the left telescopic cylinder is hinged inside the left inner arm 613 through a pin shaft, the rear end of the left telescopic cylinder is hinged inside the left outer arm 612 through a pin shaft, and the left telescopic cylinder is controlled to drive the left inner arm 613 so as to realize telescopic operation.
One end of the left hinge base 614 is detachably connected with the left inner arm 613, the other end of the left hinge base 614 is hinged at the bottom end of the left swing arm 617 through a pin shaft, and the left swing arm 617 can rotate around the hinge point.
The left diagonal bracing arm 619 is detachably connected to the upper end of the left deflection arm 617, and two left guide rope pulleys 6111 are mounted at the upper end of the left diagonal bracing arm 619 and are located between the two limiting frames 6113.
The left guide sheave 6111 is connected to the left swing arm 617 in a hinged manner so as to be freely rotatable.
The left swing frame 616 is hinged to the left swing arm 617 by a pin, and is rotatable about the hinge point. The left hoist 618 is detachably connected to the left swing arm 617.
One end of the left swing driver 615 is hinged on the left hinge base 614, and the other end of the left swing driver 615 is hinged on the left swing arm 617, so that the swing angle of the left swing arm 617 can be controlled.
One end of the left two-deflection driver 6110 is hinged at the lower end of the left deflection arm 617, and the other end of the left two-deflection driver 6110 is hinged on the left deflection frame 616, so that the deflection angle of the left deflection frame 616 can be controlled.
Referring to fig. 8, the left hand robot 61 further includes three left stoppers 6113 for preventing the arch from being deflected. The left limiting frame 6113 is detachably connected to the lower end of the left swing frame 616, the left limiting frame 6113 is detachably connected to the lower end of the left diagonal brace 619, and the left limiting frame 6113 is detachably connected to the upper end of the left diagonal brace 619. The winch is matched with the left limiting frame 6113, and arch erection operation can be realized in a narrow space by adopting arch flexible lifting and positioning technology.
Referring to fig. 8, the left manipulator 61 further includes a left docking arm 6114, one end of the left docking arm 6114 is detachably connected to the left inner arm 613, and the other end of the left docking arm 6114 is detachably connected to the left hinge base 614. The detachable butt joint arm is mounted on the mechanical arm by bolts, the operation width range of the mechanical arm is extended, and the detachable butt joint arm is suitable for construction operation of a vertical arch with a larger section.
Referring to fig. 8, the right hand 62 and the left hand 61 are mirror images of the work platform swivel 58.
The right manipulator comprises a right rotary speed reducer, a right outer arm, a right inner arm, a right hinging seat, a right first deflection driver, a right deflection frame, a right deflection arm, a right winch, a right diagonal arm, a right second deflection driver, a right guide rope wheel and a right first telescopic driver.
The right outer arm is detachably connected with a right rotary speed reducer, and the rotary speed reducer can drive the whole right manipulator to horizontally rotate around the center of the rotary speed reducer.
The inside of the right outer arm is connected with the inside of the right inner arm through a right telescopic driver, the front end of the right telescopic cylinder is hinged inside the right inner arm through a pin shaft, the rear end of the right telescopic cylinder is hinged inside the right outer arm through a pin shaft, and the right inner arm is driven by controlling the right telescopic cylinder to realize telescopic operation.
One end of the right hinging seat is detachably connected with the right inner arm, the other end of the right hinging seat is hinged to the bottom end of the right swinging arm through a pin shaft, and the right swinging arm can rotate around the hinging point.
The right inclined arm is detachably connected to the upper end of the right inclined arm, and two right guide rope pulleys are mounted at the upper end of the right inclined arm and are positioned between the two limiting frames.
The right guide rope wheel is connected to the right deflection arm in a hinged mode and can rotate freely.
The right swing frame is hinged on the right swing arm through a pin shaft and can rotate around the hinge point. The right winch is detachably connected to the right deflection arm.
One end of the right-side deflection driver is hinged on the right hinging seat, and the other end of the right-side deflection driver is hinged on the right deflection arm, so that the deflection angle of the right deflection arm can be controlled.
One end of the right two-deflection driver is hinged to the lower end of the right deflection arm, and the other end of the right two-deflection driver is hinged to the right deflection frame, so that the deflection angle of the right deflection frame can be controlled.
The right manipulator further comprises three right limiting frames for preventing the arch from deflecting. The right limiting frame is detachably connected to the lower end of the right swing frame, the right limiting frame is detachably connected to the lower end of the right diagonal arm, and the right limiting frame is detachably connected to the upper end of the right diagonal arm. The winch is matched with the right limiting frame, and arch work can be realized in a narrow space by adopting arch flexible lifting and positioning technology.
The right manipulator still contains right butt joint arm, and right butt joint arm one end can be dismantled with right inner arm and be connected, and right butt joint arm other end can be dismantled with right articulated seat and be connected. The detachable butt joint arm is mounted on the mechanical arm by bolts, the operation width range of the mechanical arm is extended, and the detachable butt joint arm is suitable for construction operation of a vertical arch with a larger section.
The mining arch frame mounting trolley is driven to walk through an engine power system 12. Under the driving action of the motor pump group 13 or the engine power system 12, the arch centering installation mechanism integrated by the multi-manipulator and the telescopic operation platform 5 performs arch centering installation construction under the control action of an electric system and a hydraulic system. The action of the engine power system 12 for driving the front wheels 8 and the rear wheels 9 to walk and the motor pump set 13 for arch frame installation construction can be automatically switched through an electric system and a hydraulic system. The engine power system 12 and the motor pump unit 13 share a hydraulic oil tank, and a radiator is arranged to radiate the hydraulic oil.
The cab on the front frame is perpendicular to the car body, so that the mining arch mounting trolley can drive bidirectionally.
The control device for controlling the operation of the mining arch frame installation trolley comprises an electric system and a hydraulic system which are arranged on the rear frame. The electric system consists of an electric control cabinet and an operation box, and the operation box is used for controlling the actions of the telescopic operation platform, the left manipulator, the middle manipulator, the right manipulator and the arm support oil cylinder; the hydraulic system is composed of a hydraulic pipeline and hydraulic valve groups distributed on the whole machine, and the actions of the oil cylinder and the hydraulic element are realized by controlling the opening and closing of the hydraulic valve ports.
The hydraulic system provides a power source for the telescopic operation platform, the left manipulator, the middle manipulator, the right manipulator, the arm support and the chassis steering mechanism.
The mining arch frame mounting trolley is of a hinged chassis structure, adopts the steering oil cylinder, is flexible and convenient to steer, can ensure the balance and stability of a vehicle body during steering, has a simple chassis structure, is easy to maintain, and improves the reliability of the whole machine. The chassis adopts a four-wheel drive mode, so that the driving capability of the chassis is effectively improved. The hinged engineering chassis has the supporting function for the arm support, the cab, the motor pump set, the engine power system, the hydraulic oil tank and the cable drum. In addition, the engine power system can drive the arch frame installation mechanism to act in an emergency, automatic switching can be realized through the electric system and the hydraulic system, manual disassembly and assembly of a hydraulic pipeline are not needed, and the construction efficiency of the mining arch frame installation trolley is improved. The mining arch centering installation trolley is used for installing and constructing the arch centering through the mechanized arch centering, so that the efficiency of the arch centering installation and construction is greatly improved, the labor intensity of workers is remarkably reduced, the construction environment is improved, and the construction cost is saved. Meanwhile, the power device adopts a double-power driving mode, the engine power system drives the arch frame installation trolley to walk, and the motor pump group drives the arch frame installation device to perform arch frame installation construction, so that the tail gas emission of the power device is reduced, and the working environment is improved. The mining arch centering installation trolley has the advantages of high integration level, compact whole machine structure, small whole machine size and the like, is flexible to move, has high arch centering installation construction efficiency, can be constructed in a narrow tunnel of a mine, and improves the adaptability of the mining arch centering installation trolley.
The arch frame of the equipment is installed as follows: when the middle arch is hung, the arch placed on the ground is hung by using the ropes in the working platform winch 54 on the middle fixed platform 51, the arch is flexibly lifted in a tilting mode, the middle position of the arch is grabbed by the middle manipulator 63 in the upward lifting process, the ropes are released, the arch 180 is turned over, and the arch is placed on the arch installation place in a roadway by moving the arm support assembly 4. When the left arch frame is flexibly picked up, two hanging points are arranged. The winch puts down the rope, the left winch 618 on the left manipulator 61 hangs the front end of the arch, and the winch 54 of the same side middle fixed platform 51 hangs the rear end of the arch, and the hoisting machine hangs from the ground. During the lifting process, the left winch 618 on the left manipulator 61 slowly takes up the rope, and the winch 54 of the middle fixed platform 51 slowly releases the rope, so that a stable balance state is maintained, and the arch centering is prevented from shaking. In the process of lifting, the rope outlet end of the left guide rope wheel 6111 is arranged between the two limiting frames 6113, and the arch frame finally falls into the limiting frame on the manipulator to realize positioning. And similarly, the process of the right arch frame is consistent with the flexible picking and hoisting process of the left arch frame. The worker performs a connection operation on the connection of the three arches on the left telescopic platform 52 and the right telescopic platform 53, and completes the arch erecting process.
In the description of the present utility model, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium; may be a communication between two elements or an interaction between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless expressly stated or limited otherwise, a first feature is "on" or "under" a second feature, which may be in direct contact with the first and second features, or in indirect contact with the first and second features via an intervening medium. Moreover, a first feature "above," "over" and "on" a second feature may be a first feature directly above or obliquely above the second feature, or simply indicate that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is level lower than the second feature.
In the description of the present specification, the terms "one embodiment," "some embodiments," "examples," "particular examples," or "some examples," etc., refer to particular features, structures, materials, or characteristics described in connection with the embodiment or example as being included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, the different embodiments or examples described in this specification and the features of the different embodiments or examples may be combined and combined by those skilled in the art without contradiction.
While embodiments of the present utility model have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the utility model, and that alterations, modifications, substitutions and variations may be made in the above embodiments by those skilled in the art within the scope of the utility model.

Claims (10)

1. The arch frame mounting trolley for the mine is characterized by comprising an articulated frame (1), an arm support assembly (4), a telescopic operation platform (5) and a manipulator (6), wherein the telescopic operation platform (5) comprises a middle fixed platform (51), a left telescopic platform (52), a right telescopic platform (53) and a platform winch (54), and the left telescopic platform (52) and the right telescopic platform (53) are positioned on two sides of the middle fixed platform (51) and realize telescopic operation through telescopic drivers;
the manipulator (6) comprises a left manipulator (61), a right manipulator (62) and a middle manipulator (63), the middle manipulator (63) is arranged in the middle of the front end of the telescopic operation platform (5), and an operation platform winch (54) is arranged on the front end of the telescopic operation platform (5) and positioned on two sides of the middle manipulator (63);
the left manipulator (61) and the right manipulator (62) are respectively arranged at the left side and the right side of the rear end of the telescopic operation platform (5), the left winch (618) is detachably arranged at the upper end of the left manipulator (61), and the right winch is detachably arranged at the upper end of the right manipulator (62);
one end of the arm support assembly (4) is hinged with the rear end of the telescopic operation platform (5), and the other end of the arm support assembly (4) is detachably connected with the front end of the frame (1).
2. A mine arch mounting trolley according to claim 1, wherein the frame (1) comprises a front frame (2) and a rear frame (3), the front frame (2) and the rear frame (3) being hingedly connected.
3. An arch mounting trolley for mines according to claim 2, characterized in that the boom assembly (4) comprises a boom outer arm (41), a boom inner arm (42), a boom mount (43), a boom mount plate (44), a first telescopic drive, a lifting drive (45), a leveling drive (46) and a bending plate (47); the cantilever crane mounting seat (43) is arranged on the front frame (2), the cantilever crane mounting seat (43) is provided with an upper cantilever crane mounting plate (44) and a lower cantilever crane mounting plate (44), the cantilever crane outer arm (41) is movably connected with the upper cantilever crane mounting plate (44), and the cantilever crane outer arm (41) is connected with the cantilever crane inner arm (42) through a first telescopic driver; the cantilever crane outer arm (41) is connected with the lower cantilever crane mounting plate (44) through two lifting drivers (45), the front end of the cantilever crane inner arm (42) is provided with a bending plate (47), one end of a leveling driver (46) is hinged on the bending plate (47), and the other end of the leveling driver (46) is hinged with the telescopic operation platform (5).
4. The arch mounting trolley for mines according to claim 3, wherein the telescopic working platform (5) comprises a middle fixing platform (51), a left telescopic platform (52), a right telescopic platform (53), a working platform winch (54), a working platform rotating seat (58), a middle manipulator mounting seat (55), a left manipulator mounting seat (56) and a right manipulator mounting seat (57), the middle part of the rear end of the middle fixing platform (51) is provided with the working platform rotating seat (58) hinged with the leveling driver (46), the left side and the right side of the front end of the middle fixing platform (51) are respectively provided with a working platform winch (54), a middle manipulator (63) detachably connected with the middle fixing platform (51) through the middle manipulator mounting seat (55) is arranged between the two working platform winches (54), the lower part of the middle fixing platform (51) is provided with the left manipulator mounting seat (56) connected with the left manipulator (61) and the right manipulator mounting seat (57) connected with the right manipulator (62), the lower part of the left telescopic platform (52) is connected with the middle fixing platform (51) through a second driver (59) and is connected with the upper telescopic platform (51) through a telescopic connector (53), the upper end of the right telescopic platform (53) is inserted into the middle fixed platform (51).
5. The arch mounting trolley for mines according to claim 1, wherein the middle manipulator (63) comprises a middle manipulator outer arm (631), a middle manipulator inner arm (632), a clamping mechanism (633), a speed reducer (634) and a fourth telescopic driver (635), the speed reducer (634) is detachably fixed at the rear end of the middle manipulator outer arm (631), one end of the fourth telescopic driver (635) is hinged inside the middle manipulator outer arm (631), the other end of the fourth telescopic driver (635) is hinged inside the middle manipulator inner arm (632), and the clamping mechanism (633) is detachably mounted at the front end of the middle manipulator inner arm (632).
6. The arch mounting trolley for mines according to claim 5, wherein the clamping mechanism (633) comprises a gripper (6331), an arch limiting block (6332), a clamping driver (6333) and a gripper platform (6334), the bottom of the gripper platform (6334) is detachably connected with the inner arm (632) of the middle manipulator, the top of the gripper platform (6334) is hinged with the gripper (6331) through a first pin shaft (6335), four grippers (6331) are distributed in four corners, the clamping driver (6333) is hinged with the bottom of the gripper (6331) through a second pin shaft (6336), and arch limiting blocks (6332) are arranged between the four grippers (6331) at the top of the gripper platform (6334).
7. The arch mounting cart for mines according to claim 1, wherein the left manipulator (61) comprises a left rotary speed reducer (611), a left outer arm (612), a left inner arm (613), a left hinge base (614), a left yaw drive (615), a left yaw frame (616), a left yaw arm (617), a left winch (618), a left diagonal arm (619), a left yaw drive (6110), a left guide sheave (6111), a left telescopic drive (6112),
the left outer arm (612) is detachably connected with the left rotary speed reducer (611), the inside of the left outer arm (612) is connected with the inside of the left inner arm (613) through a left telescopic driver (6112), one end of the left hinging seat (614) is detachably connected with the left inner arm (613), the other end of the left hinging seat (614) is hinged at the bottom end of the left swinging arm (617) through a pin shaft, the left diagonal arm (619) is detachably connected at the upper end of the left swinging arm (617), and two left guide rope pulleys (6111) are arranged at the upper end of the left diagonal arm (619);
the left swing frame (616) is hinged on the left swing arm (617) through a pin shaft, and the left winch (618) is detachably connected on the left swing arm (617);
one end of a left deflection driver (615) is hinged on the left hinging seat (614), and the other end of the left deflection driver (615) is hinged on the left deflection arm (617);
one end of the left two-deflection driver (6110) is hinged at the lower end of the left deflection arm (617), and the other end of the left two-deflection driver (6110) is hinged on the left deflection frame (616).
8. The arch mounting trolley for mines according to claim 7, wherein the left manipulator (61) further comprises three left limiting frames (6113), wherein one left limiting frame (6113) is detachably connected to the lower end of the left swinging frame (616), one left limiting frame (6113) is detachably connected to the lower end of the left diagonal brace (619), and one left limiting frame (6113) is detachably connected to the upper end of the left diagonal brace (619).
9. The arch mounting trolley for mines according to claim 7, wherein the left manipulator (61) further comprises a left butt joint arm (6114), one end of the left butt joint arm (6114) is detachably connected with the left inner arm (613), and the other end of the left butt joint arm (6114) is detachably connected with the left hinge base (614).
10. An arch mounting trolley for mines according to claim 9, characterized in that the right manipulator (62) and the left manipulator (61) are arranged in mirror image with respect to the work platform swivel (58).
CN202320547728.0U 2023-03-20 2023-03-20 Arch frame mounting trolley for mine Active CN219176354U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320547728.0U CN219176354U (en) 2023-03-20 2023-03-20 Arch frame mounting trolley for mine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320547728.0U CN219176354U (en) 2023-03-20 2023-03-20 Arch frame mounting trolley for mine

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CN219176354U true CN219176354U (en) 2023-06-13

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