CN219171210U - Extrusion demoulding device for manufacturing high-efficiency concrete structural member - Google Patents
Extrusion demoulding device for manufacturing high-efficiency concrete structural member Download PDFInfo
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Abstract
本实用新型涉及砼结构技术领域,且公开了一种高效砼结构构件制造用挤压脱模装置,包括底板和下模组件,所述底板的一侧表面固定连接有外壳,所述外壳内部活动连接有下模组件,所述下模组件包括下壳体、底框、固定板、第一齿条、齿轮、活动轴、固定块、连接板、第二齿条和按板,所述下壳体活动连接在外壳的内部。该高效砼结构构件制造用挤压脱模装置通过设有下模组件有利于脱模装置在对模型脱模时,节省工作人员的劳动力投入,当模具内物料成型后,按动两侧的按板将第二齿条下压带动齿轮进行旋转带动第一齿条向上移动,从而将下壳体向上托起,下壳体向上移动时通过固定板将凝固的模型托起,使模型与底板分开,然后将定型好的模型取出。
The utility model relates to the technical field of concrete structures, and discloses an extrusion demoulding device for manufacturing high-efficiency concrete structural members, which comprises a bottom plate and a lower mold assembly, one side surface of the bottom plate is fixedly connected with a shell, and the inside of the shell is A lower mold assembly is movably connected, and the lower mold assembly includes a lower housing, a bottom frame, a fixed plate, a first rack, a gear, a movable shaft, a fixed block, a connecting plate, a second rack and a pressing plate. The lower casing is movably connected inside the casing. The extrusion demoulding device for the manufacture of high-efficiency concrete structural members is provided with a lower mold assembly, which is beneficial for the demoulding device to save the labor input of the staff when demoulding the model. After the material in the mold is formed, press the buttons on both sides Press the plate to press the second rack down to drive the gear to rotate and drive the first rack to move upwards, thereby lifting the lower casing upwards, and when the lower casing moves upwards, the solidified model is lifted by the fixing plate, so that the model and the bottom plate Separate, and then take out the finalized model.
Description
技术领域technical field
本实用新型涉及砼结构技术领域,具体为一种高效砼结构构件制造用挤压脱模装置。The utility model relates to the technical field of concrete structures, in particular to an extrusion demoulding device for manufacturing high-efficiency concrete structural components.
背景技术Background technique
砼结构就是混凝土结构,混凝土结构以混凝土为主制成的结构,包括素混凝土结构、钢筋混凝土结构和预应力混凝土结构等,砼结构构件在制造过程中要使用模具挤压制造,而制造完成后要对模具内的模型进行脱模,因此需要用到一种高效砼结构构件制造用挤压脱模装置。Concrete structure is concrete structure. Concrete structure is mainly made of concrete, including plain concrete structure, reinforced concrete structure and prestressed concrete structure. To demould the model in the mould, a high-efficiency extrusion demoulding device for the manufacture of concrete structural members is needed.
经检索,现有专利(公开号:CN215143486U)公开了一种铝型材挤压模具脱模装置,包括倒两个T形的支架,所述支架底部两侧水平开设有第一通孔,所述第一通孔内插装有第一螺柱,所述第一螺柱两端上螺接第一螺母,所述支架上安装有夹持结构,所述夹持结构包括安装块、第二螺柱、L形的夹板和连块,所述安装块固接在所述支架一侧上,所述安装块上水平开设有第二通孔,所述第二螺柱水平插装在所述第二通孔内,所述连块固接在所述夹板一侧上,所述连块上水平开设有第三通孔,通过把手驱动转轴进行转动,转轴转动时会带动圆环转动,圆环转动时会带动凸块转动,凸块转动过程中会间歇性的击打模具外壳,令模具产生震动,模具产生震动会令模具内的铝型材脱落。After searching, the existing patent (publication number: CN215143486U) discloses a demoulding device for aluminum profile extrusion dies, which includes two inverted T-shaped brackets, and first through holes are horizontally opened on both sides of the bottom of the bracket. A first stud is inserted in the first through hole, and first nuts are screwed on both ends of the first stud, and a clamping structure is installed on the bracket, and the clamping structure includes a mounting block, a second screw Column, L-shaped splint and connection block, the installation block is fixed on one side of the bracket, the second through hole is horizontally opened on the installation block, and the second stud is horizontally inserted into the first In the second through hole, the connecting block is fixed on one side of the splint, and a third through hole is horizontally opened on the connecting block, and the rotating shaft is driven by the handle to rotate. When the rotating shaft rotates, it will drive the ring to rotate, and the ring When it rotates, it will drive the bump to rotate. During the rotation of the bump, it will intermittently hit the mold shell, causing the mold to vibrate. The vibration of the mold will cause the aluminum profile in the mold to fall off.
发明人在实现本实用新型的过程中发现现有技术存在如下问题:现有的脱模装置在使用过程中对模具内的模型进行脱模时需要工人不停的转动把手使凸块对模具进行敲打从而脱模,导致脱模装置使用时浪费人力,同时对模具表面敲打容易造成模具表面磨损变形。In the process of realizing the utility model, the inventor found that the prior art has the following problems: when the existing demoulding device demoulds the model in the mold during use, the worker needs to keep turning the handle to make the bump touch the mould. Knocking thereby demoulding causes waste of manpower when the demoulding device is used, and at the same time knocking on the mold surface easily causes the mold surface to be worn and deformed.
实用新型内容Utility model content
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本实用新型提供了一种高效砼结构构件制造用挤压脱模装置,具备提高脱模效率,节省工作人员的劳动力投入等优点,解决了脱模装置使用时浪费人力,容易使模具表面磨损变形的问题。Aiming at the deficiencies of the prior art, the utility model provides a high-efficiency extrusion demoulding device for the manufacture of concrete structural members, which has the advantages of improving the demoulding efficiency and saving the labor input of the staff, and solves the waste of manpower when the demoulding device is used. , It is easy to cause the problem of wear and deformation of the mold surface.
(二)技术方案(2) Technical solutions
为实现上述目的,本实用新型提供如下技术方案:一种高效砼结构构件制造用挤压脱模装置,包括底板和下模组件,所述底板的一侧表面固定连接有外壳,所述外壳内部活动连接有下模组件,所述下模组件包括下壳体、底框、固定板、第一齿条、齿轮、活动轴、固定块、连接板、第二齿条和按板,所述下壳体活动连接在外壳的内部。In order to achieve the above purpose, the utility model provides the following technical solutions: an extrusion demoulding device for the manufacture of high-efficiency concrete structural members, including a bottom plate and a lower mold assembly, one side surface of the bottom plate is fixedly connected with a shell, and the shell The lower mold assembly is movably connected inside, and the lower mold assembly includes a lower housing, a bottom frame, a fixed plate, a first rack, a gear, a movable shaft, a fixed block, a connecting plate, a second rack and a pressing plate, The lower casing is movably connected inside the casing.
所述下壳体的一侧表面固定连接有底框,所述底框的一侧表面两侧均固定连接有固定板,所述下壳体的两侧均固定连接有第一齿条,所述第一齿条的一侧表面活动连接有齿轮,所述齿轮的两侧均固定连接有活动轴,所述活动轴的一侧表面固定连接有固定块,所述固定块的一侧表面固定连接有连接板,所述连接板的一侧表面两侧均固定连接有固定块,所述连接板均固定连接在外壳的内部两侧,所述连接板的一侧表面贯穿连接有第二齿条,所述第二齿条活动连接在齿轮的一侧表面,所述第二齿条的一侧表面固定连接有按板。One side surface of the lower casing is fixedly connected with a bottom frame, both sides of one side surface of the bottom frame are fixedly connected with fixing plates, and both sides of the lower casing are fixedly connected with a first rack, so One side surface of the first rack is movably connected with a gear, both sides of the gear are fixedly connected with a movable shaft, one side surface of the movable shaft is fixedly connected with a fixed block, and one side surface of the fixed block is fixed A connecting plate is connected, and fixed blocks are fixedly connected to both sides of one side surface of the connecting plate, and the connecting plates are fixedly connected to both sides inside the shell, and the second tooth is connected through one side surface of the connecting plate. The second rack is movably connected to one side surface of the gear, and one side surface of the second rack is fixedly connected with a pressing plate.
作为优选的,所述固定板与底框之间构成一体化结构,所述固定板以底框的中轴线对称设置。Preferably, an integrated structure is formed between the fixing plate and the bottom frame, and the fixing plate is arranged symmetrically with respect to the central axis of the bottom frame.
作为优选的,所述第一齿条通过齿轮与第二齿条之间构成活动连接,所述第二齿条的尺寸与齿轮的尺寸相吻合。Preferably, the first rack is flexibly connected to the second rack through a gear, and the size of the second rack matches the size of the gear.
作为优选的,所述齿轮通过活动轴与固定块之间构成活动连接,所述活动轴以齿轮的中轴线对称设置。Preferably, the gear is movably connected to the fixed block through a movable shaft, and the movable shaft is arranged symmetrically to the central axis of the gear.
作为优选的,所述底板的一侧表面固定连接有上模组件,所述上模组件包括限位杆、顶板、活动板、电动升降杆、上壳体和连接框,所述限位杆均固定连接在底板的一侧表面,所述限位杆的一端固定连接有顶板,所述限位杆的外侧表面活动连接有活动板,所述活动板与限位杆之间构成伸缩结构,所述限位杆在底板的一侧表面呈等间距分布。As a preference, an upper mold assembly is fixedly connected to one side surface of the bottom plate, and the upper mold assembly includes a limit rod, a top plate, a movable plate, an electric lifting rod, an upper casing and a connection frame, and the limit The rods are all fixedly connected to one side surface of the bottom plate, one end of the limit rod is fixedly connected to the top plate, and the outer surface of the limit rod is movably connected to a movable plate, and a telescopic structure is formed between the movable plate and the limit rod , the limiting rods are distributed at equal intervals on one side surface of the bottom plate.
作为优选的,所述活动板的一侧表面固定连接有电动升降杆,所述电动升降杆贯穿连接在顶板的一侧表面,所述活动板通过电动升降杆与顶板之间构成升降结构,所述活动板的中轴线与顶板的中轴线之间相重合。Preferably, one side surface of the movable plate is fixedly connected with an electric elevating rod, and the electric elevating rod is connected through one side surface of the top plate, and the movable plate forms a lifting structure through the electric elevating rod and the top plate, so The central axis of the movable plate coincides with the central axis of the top plate.
作为优选的,所述活动板的一侧表面固定连接有上壳体,所述上壳体的一侧表面固定连接有连接框,所述连接框与上壳体之间构成一体化结构,所述连接框的中轴线与上壳体的中轴线之间相重合。Preferably, one side surface of the movable plate is fixedly connected with an upper casing, one side surface of the upper casing is fixedly connected with a connecting frame, and an integrated structure is formed between the connecting frame and the upper casing, so The central axis of the connecting frame coincides with the central axis of the upper casing.
与现有技术相比,本实用新型提供了一种高效砼结构构件制造用挤压脱模装置,具备以下有益效果:Compared with the prior art, the utility model provides an extrusion demoulding device for the manufacture of high-efficiency concrete structural members, which has the following beneficial effects:
该高效砼结构构件制造用挤压脱模装置通过设有下模组件有利于高效砼结构构件制造用挤压脱模装置在对模型脱模时,节省工作人员的劳动力投入,提高了脱模的效率,同时避免模具表面磨损,当模具内物料成型后,按动两侧的按板,按板将第二齿条下压带动齿轮进行旋转,齿轮通过活动轴进行旋转再带动第一齿条向上移动,从而将下壳体向上托起,下壳体向上移动时通过固定板将凝固的模型托起,使模型与底板分开,然后将定型好的模型取出。The extrusion demoulding device for high-efficiency concrete structural member manufacturing is provided with a lower mold assembly, which is beneficial to the extrusion demoulding device for high-efficiency concrete structural member manufacturing when demoulding the model, saving the labor input of the staff and improving the demoulding process. At the same time, it can avoid the wear on the surface of the mold. When the material in the mold is formed, press the pressing plate on both sides, and the pressing plate will press down the second rack to drive the gear to rotate. The gear rotates through the movable shaft and then drives the first rack. Move upwards to lift the lower casing upwards. When the lower casing moves upwards, the solidified model is lifted by the fixing plate, so that the model is separated from the bottom plate, and then the shaped model is taken out.
附图说明Description of drawings
图1为本实用新型侧视外观结构示意图;Fig. 1 is a schematic diagram of the utility model side view appearance structure;
图2为本实用新型下模组件结构示意图;Fig. 2 is a structural schematic diagram of the lower mold assembly of the utility model;
图3为本实用新型上模组件结构示意图;Fig. 3 is a structural schematic diagram of the upper mold assembly of the utility model;
图4为本实用新型图1中A处结构放大图。Fig. 4 is an enlarged view of the structure at A in Fig. 1 of the present utility model.
其中:1、底板;2、外壳;3、下模组件;301、下壳体;302、底框;303、固定板;304、第一齿条;305、齿轮;306、活动轴;307、固定块;308、连接板;309、第二齿条;310、按板;4、上模组件;401、限位杆;402、顶板;403、活动板;404、电动升降杆;405、上壳体;406、连接框。Among them: 1. Bottom plate; 2. Shell; 3. Lower mold assembly; 301. Lower shell; 302. Bottom frame; 303. Fixed plate; 304. First rack; 305. Gear; 306. Active shaft; 307 , fixed block; 308, connecting plate; 309, second rack; 310, pressing plate; 4, upper mold assembly; 401, limit rod; 402, top plate; 403, movable plate; , the upper casing; 406 , the connecting frame.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1图3和图4,本实用新型提供一种技术方案:一种高效砼结构构件制造用挤压脱模装置,包括底板1和下模组件3,底板1的一侧表面固定连接有外壳2,外壳2内部活动连接有下模组件3,底板1的一侧表面固定连接有上模组件4。Please refer to Fig. 1, Fig. 3 and Fig. 4, the utility model provides a technical solution: an extrusion demoulding device for the manufacture of high-efficiency concrete structural members, including a
其中:通过下模组件3的设置以便于高效砼结构构件制造用挤压脱模装置在对模型脱模时,节省工作人员的劳动力投入,提高了脱模的效率,同时避免模具表面磨损,通过上模组件4的设置以便于高效砼结构构件制造用挤压脱模装置在使用时可以使模具挤压时,防止物料飞溅,同时在活动板403带动上壳体405进行移动时,可以保证活动板403升降时保持垂直移动,从而提高了脱膜装置的实用性。Wherein: through the setting of the
请参阅图1和图2,一种高效砼结构构件制造用挤压脱模装置,下模组件3包括下壳体301、底框302、固定板303、第一齿条304、齿轮305、活动轴306、固定块307、连接板308、第二齿条309和按板310,下壳体301活动连接在外壳2的内部,下壳体301的一侧表面固定连接有底框302,底框302的一侧表面两侧均固定连接有固定板303,下壳体301的两侧均固定连接有第一齿条304,第一齿条304的一侧表面活动连接有齿轮305,齿轮305的两侧均固定连接有活动轴306,活动轴306的一侧表面固定连接有固定块307,固定块307的一侧表面固定连接有连接板308,连接板308的一侧表面两侧均固定连接有固定块307,连接板308均固定连接在外壳2的内部两侧,连接板308的一侧表面贯穿连接有第二齿条309,第二齿条309活动连接在齿轮305的一侧表面,第二齿条309的一侧表面固定连接有按板310,固定板303与底框302之间构成一体化结构,固定板303以底框302的中轴线对称设置,第一齿条304通过齿轮305与第二齿条309之间构成活动连接,第二齿条309的尺寸与齿轮305的尺寸相吻合,齿轮305通过活动轴306与固定块307之间构成活动连接,活动轴306以齿轮305的中轴线对称设置。Please refer to Fig. 1 and Fig. 2, a kind of high-efficiency concrete structural member manufactures the extruding demoulding device, lower die
其中:通过设有下模组件3有利于高效砼结构构件制造用挤压脱模装置在对模型脱模时,节省工作人员的劳动力投入,提高了脱模的效率,同时避免模具表面磨损,当模具内物料成型后,按动两侧的按板310,按板310将第二齿条309下压带动齿轮305进行旋转,齿轮305通过活动轴306进行旋转再带动第一齿条304向上移动,从而将下壳体301向上托起,下壳体301向上移动时通过固定板303将凝固的模型托起,使模型与底板1分开,然后将定型好的模型取出。Wherein: by being provided with the
请参阅图1、图2、图3和图4,一种高效砼结构构件制造用挤压脱模装置,上模组件4包括限位杆401、顶板402、活动板403、电动升降杆404、上壳体405和连接框406,限位杆401均固定连接在底板1的一侧表面,限位杆401的一端固定连接有顶板402,限位杆401的外侧表面活动连接有活动板403,活动板403与限位杆401之间构成伸缩结构,限位杆401在底板1的一侧表面呈等间距分布,活动板403的一侧表面固定连接有电动升降杆404,电动升降杆404贯穿连接在顶板402的一侧表面,活动板403通过电动升降杆404与顶板402之间构成升降结构,活动板403的中轴线与顶板402的中轴线之间相重合,活动板403的一侧表面固定连接有上壳体405,上壳体405的一侧表面固定连接有连接框406,连接框406与上壳体405之间构成一体化结构,连接框406的中轴线与上壳体405的中轴线之间相重合。Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, an extrusion demoulding device for the manufacture of high-efficiency concrete structural members. , the
其中:通过设有上模组件4有利于高效砼结构构件制造用挤压脱模装置在使用时可以使模具挤压时,防止物料飞溅,同时在活动板403带动上壳体405进行移动时,可以保证活动板403升降时保持垂直移动,从而提高了脱膜装置的实用性,当高效砼结构构件制造用挤压脱模装置使用时,首先将混凝土物料倒入下壳体301的内部,然后启动电动升降杆404,电动升降杆404推动活动板403进行下降,同时活动板403在下降的同时通过限位杆401进行限位保持垂直下降,活动板403推动上壳体405通过连接框406与下壳体301进行挤压,将物料挤压成型,同时连接框406避免物料挤压时造成飞溅。Wherein: by being provided with
本实用新型的工作原理是:当高效砼结构构件制造用挤压脱模装置使用时,首先将混凝土物料倒入下壳体301的内部,然后启动电动升降杆404,电动升降杆404推动活动板403进行下降,同时活动板403在下降的同时通过限位杆401进行限位保持垂直下降,活动板403推动上壳体405通过连接框406与下壳体301进行挤压,将物料挤压成型,同时连接框406避免物料挤压时造成飞溅,当模具内物料成型后,按动两侧的按板310,按板310将第二齿条309下压带动齿轮305进行旋转,齿轮305通过活动轴306进行旋转再带动第一齿条304向上移动,从而将下壳体301向上托起,下壳体301向上移动时通过固定板303将凝固的模型托起,使模型与底板1分开,然后将定型好的模型取出,其中电动升降杆404的型号为:YS-NZ100-12A,就这样完成了一种高效砼结构构件制造用挤压脱模装置的工作原理以及工作流程。The working principle of the utility model is: when the high-efficiency concrete structural member is manufactured with an extrusion demoulding device, the concrete material is first poured into the interior of the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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