CN219170546U - Automatic cutting equipment for powder metallurgy bar - Google Patents
Automatic cutting equipment for powder metallurgy bar Download PDFInfo
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- CN219170546U CN219170546U CN202320025336.8U CN202320025336U CN219170546U CN 219170546 U CN219170546 U CN 219170546U CN 202320025336 U CN202320025336 U CN 202320025336U CN 219170546 U CN219170546 U CN 219170546U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 63
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 238000007599 discharging Methods 0.000 claims abstract description 48
- 239000004576 sand Substances 0.000 claims abstract description 27
- 238000007664 blowing Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims abstract description 12
- 238000013519 translation Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 28
- 230000005540 biological transmission Effects 0.000 claims description 20
- 238000009434 installation Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 238000005187 foaming Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses automatic cutting equipment for powder metallurgy bars, which comprises a frame, an electric control cabinet, a discharging and feeding mechanism, a receiving and feeding mechanism, a sand wire cutting mechanism and a base translation mechanism, wherein the electric control cabinet is arranged at the lower part of the frame; automatic blowing, cutting, connect the material and need not manual operation, operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and the dust is few potential safety hazard is little, effectively satisfies the production demand.
Description
Technical Field
The utility model belongs to the field of mechanical equipment, and particularly relates to automatic cutting equipment for powder metallurgy bars, which is high in operation efficiency, low in labor intensity and low in potential safety hazard.
Background
The length of the powder metallurgy bar after extrusion is longer, and different length requirements possibly exist in actual use, long bars are cut into required sizes, and at present, the cutting of the bar is manually performed by workers through a cutting machine and a jig, so that certain use requirements can be met by manual modes, but the defects are also overcome, the number of bars cut at one time cannot be too large, the operation efficiency is low, the labor intensity is high, the labor cost is high, dust generated by cutting also affects a human body, and great potential safety hazards exist, so that production and use requirements cannot be effectively met.
The utility model aims to solve the technical problem of providing the automatic cutting equipment for the powder metallurgy bars, which does not need manual operation, has high operation efficiency, small labor intensity, low labor cost, less dust and small potential safety hazard and effectively meets the production requirement.
Disclosure of Invention
In order to solve the problems of low manual operation efficiency, high labor intensity, high labor cost, large influence of generated dust on human bodies, large potential safety hazards, incapability of effectively meeting production and use requirements and the like in the prior art, the utility model adopts the following technical scheme:
the utility model provides automatic cutting equipment for powder metallurgy bars, which comprises a frame, an electric control cabinet, a discharging and feeding mechanism, a receiving and feeding mechanism, a sand wire cutting mechanism and a base translation mechanism, wherein the electric control cabinet is arranged at the lower part of the frame, the base translation mechanism is arranged at the rear side of the frame, the discharging and feeding mechanism and the receiving and feeding mechanism are arranged on the base translation mechanism side by side, and the sand wire cutting mechanism is arranged at the front side of the frame and faces the discharging and feeding mechanism.
Preferably, the discharging feed mechanism comprises a rack, a discharging servo motor, a discharging screw rod, a discharging plate, a compensating feed rack, a compensating feed screw rod, a discharging plate platform, a discharging compacting plate, a discharging compacting cylinder, a pressing pulley and a pressing sponge, wherein the discharging servo motor is arranged on one side of the lower portion of the rack, the discharging plate is arranged above the rack through a pair of supporting sliding plates, one end of the discharging screw rod is arranged on the discharging plate in a penetrating manner, the other end of the discharging screw rod is connected with the discharging servo motor in a transmission manner, the compensating feed rack is arranged on the rack, one end of the compensating feed screw rod is arranged on the compensating feed rack in a penetrating manner, the other end of the compensating feed screw rod is connected with the discharging servo motor in a transmission manner, the discharging plate platform is arranged on the compensating feed rack, the discharging compacting cylinder is arranged on the front of the rack, the pressing cylinder is arranged at the foremost end of the rack through a cylinder supporting frame, the pressing pulley is arranged on one side of the cylinder supporting frame and faces the pressing cylinder, and the pressing sponge is arranged on the pressing pulley.
Preferably, the material receiving and feeding mechanism comprises a base, a lifting motor, a lifting lead screw, a lifting workbench, a material receiving frame, a plurality of material receiving flat plates, a material receiving servo motor, a material receiving and feeding lead screw, a material receiving and compressing cylinder, a material receiving and compressing plate, foaming sponge and a sponge lifting cylinder, wherein the lifting motor is arranged on one side of the base, the lifting workbench is arranged above the base, one end of the lifting lead screw is arranged on the lifting workbench in a penetrating manner, the other end of the lifting lead screw is connected with the lifting motor in a transmission manner, the material receiving servo motor is arranged on the lifting workbench, one end of the material receiving and feeding lead screw is sleeved on the material receiving frame, the other end of the material receiving and the material receiving servo motor are in transmission connection, the material receiving flat plates are uniformly distributed on the material receiving frame, the material receiving and compressing cylinder is arranged on the rear side of the material receiving frame, the material receiving and compressing plate is arranged on an air rod of the material receiving and compressing cylinder, the sponge lifting cylinder is arranged at the tail of the material receiving frame, and the foaming sponge is arranged on the air rod of the sponge lifting cylinder.
Preferably, the sand line cutting mechanism comprises an installation upright post, a cutting motor, a driving wheel, a driven wheel, a tensioning wheel, a guide wheel, a cutting sand line, a dust collection box, a protective cover, a tensioning spring, a spring tensioning block and an adjusting hand wheel, wherein the cutting motor is arranged on the installation upright post, the driving wheel, the driven wheel, the tensioning wheel and the guide wheel are respectively arranged on four corners of the installation upright post and are in transmission connection through the winding of the cutting sand line, the driving wheel is in transmission connection on an output shaft of the cutting motor, the dust collection box is fixed at the front part of the installation upright post, the protective cover is arranged on the outer side of the cutting sand line, one end of the tensioning spring is tied on the tensioning wheel, the other end of the tensioning spring is fixedly connected with the spring tensioning block, and the adjusting hand wheel is in transmission connection with the spring tensioning block through an adjusting screw rod.
The utility model has the beneficial effects that: automatic blowing, cutting, connect the material and need not manual operation, operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and the dust is few potential safety hazard is little, effectively satisfies the production demand.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present utility model.
Fig. 2 is a schematic view of the discharge feeding mechanism in the present utility model.
FIG. 3 is a schematic view of a receiving and feeding mechanism according to the present utility model.
FIG. 4 is a schematic cross-sectional view of the receiving feed mechanism of the present utility model.
Fig. 5 is a schematic view of a wire cutting mechanism according to the present utility model.
Detailed Description
Preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
Referring to fig. 1, an automatic cutting device for powder metallurgy bars comprises a frame 1, an electric control cabinet 2, a discharging feeding mechanism 3, a receiving feeding mechanism 4, a sand wire cutting mechanism 5 and a base translation mechanism 6, wherein the electric control cabinet 2 is arranged at the lower part of the frame 1, the base translation mechanism 6 is arranged at the rear side of the frame 1, the discharging feeding mechanism 3 and the receiving feeding mechanism 4 are arranged on the base translation mechanism 6 side by side, the sand wire cutting mechanism 5 is arranged at the front side of the frame 1 and faces the discharging feeding mechanism 3, feeding is carried out through the discharging feeding mechanism, cutting is carried out after the feeding mechanism is in place, the receiving feeding mechanism is automatically received after the cutting, the base translation mechanism pulls the two feeding mechanisms to move back and forth, interference is prevented when the feeding is carried out, the discharging feeding mechanism advances the receiving feeding mechanism to back, and the cutting is carried out after the receiving feeding mechanism to back and forth.
As shown in fig. 2, the discharging and feeding mechanism 3 comprises a rack 31, a discharging servo motor 32, a pushing screw 33, a pushing plate 34, a compensating feeding frame 35, a compensating feeding screw 36, a discharging plate platform 37, a discharging pressing plate 38, a discharging pressing cylinder 39, a pressing cylinder 310, a pressing pulley 311 and a pressing sponge 312, wherein the discharging servo motor is arranged on one side of the lower part of the rack, the pushing plate is arranged above the rack through a pair of supporting sliding plates 313, one end of the pushing screw is arranged on the pushing plate in a penetrating way, the other end of the pushing screw is in transmission connection with the discharging servo motor, the compensating feeding frame is arranged on the rack, one end of the compensating feeding screw is arranged on the compensating feeding frame in a penetrating way, the other end of the compensating feeding screw is in transmission connection with the discharging servo motor, the discharging plate platform is arranged on the compensating feeding frame, the blowing compresses tightly the cylinder and locates the rack front portion, the blowing compresses tightly the board and sets up on the gas pole of blowing compresses tightly the cylinder, the pressure cylinder passes through the cylinder support frame and sets up at the rack forefront, the pressure material pulley sets up in cylinder support frame 314 one side and just faces the pressure material cylinder, the pressure material sponge is hung and is established on the pressure material pulley, during operation, will carry the material graphite dish and place in the blowing feed mechanism, the blowing feed mechanism front end pressure material cylinder stretches out, through the pulley reduction pressure material sponge, through the mechanism dead weight, compress tightly the rod, prevent that rod from taking place to rock in the cutting process, lead to cut the terminal surface roughness not up to standard, ensure that the sponge compresses tightly after the rod, compress tightly the cylinder and stretch out, drive the pressure board jack-up graphite sheet bottom to press from both sides graphite sheet tightly and fix a position with the platform side boss of blowing, wait for the cutting.
Cutting is carried out after discharging is completed, as shown in fig. 5, the sand wire cutting mechanism 5 comprises a mounting upright post 51, a cutting motor 52, a driving wheel 53, a driven wheel 54, a tensioning wheel 55, a guide wheel 56, a cutting sand wire 57, a dust collecting box 58, a protective cover 59, a tensioning spring 510, a spring tensioning block 511 and an adjusting hand wheel 512, wherein the cutting motor is arranged on the mounting upright post, the driving wheel, the driven wheel, the tensioning wheel and the guide wheel are respectively arranged on four corners of the mounting upright post and are in transmission connection through the winding of the cutting sand wire, the driving wheel is in transmission connection on an output shaft of the cutting motor, the dust collecting box is fixed at the front part of the mounting upright post, the protective cover is arranged at the outer side of the cutting sand wire, one end of the tensioning spring is hung on the tensioning wheel, the other end of the tensioning spring is fixedly connected with the spring tensioning block, the adjusting hand wheel is in transmission connection with the spring tensioning block through an adjusting screw, when cutting, the cutting motor of the sand wire cutting mechanism is started to drive the driving wheel to rotate so as to drive the tensioned cutting wire to move, when the movement speed of the sand wire reaches the requirement, the base translation mechanism drives the discharged material of the discharging feeding mechanism to be close to the cutting mechanism for cutting, meanwhile, as the sand wire is concave inwards when cutting bars, in order to ensure the tensioning of the sand wire, the cutting capability can be realized during movement, one tensioning wheel is arranged, the sand wire is tensioned through the tensioning spring with a high coefficient, meanwhile, the tensioning force of the spring can be regulated through the regulating hand wheel, the sand wire can be ensured to ensure enough tensioning force even if the stretching phenomenon occurs after the sand wire works for a long time, the replacement of the sand wire can be more easily completed in the subsequent maintenance, when the cutting of one side bar is completed, the motor of the discharging feeding mechanism is started to drive the screw rod to rotate so as to control the advance of the pushing plate, pushing the bar to the receiving and feeding mechanism, when the bar reaches a preset length, extending a pressing cylinder of the discharging and feeding mechanism, compacting the bar again, and repeating the cutting action to finish the cutting of the other side of the bar.
The above mentioned cutting is completed to receive materials, as shown in fig. 3 and 4, the material receiving feeding mechanism 4 comprises a base 41, a lifting motor 42, a lifting screw 43, a lifting workbench 44, a material receiving frame 45, a plurality of material receiving flat plates 46, a material receiving servo motor 47, a material receiving feeding screw 48, a material receiving compressing cylinder 49, a material receiving compressing plate 410, a foaming sponge 411 and a sponge lifting cylinder 412, wherein the lifting motor is arranged on one side of the base, the lifting workbench is arranged above the base, one end of the lifting screw is arranged on the lifting workbench in a penetrating way, the other end of the lifting screw is connected with the lifting motor in a transmission way, the material receiving servo motor is arranged on the lifting workbench, the material receiving frame is arranged on the lifting workbench, one end of the material receiving feeding screw is sleeved on the material receiving frame, the other end of the lifting screw is connected with the material receiving servo motor in a transmission way, the plurality of material receiving flat plates are uniformly distributed on the material receiving frame, the material receiving compression cylinder is arranged at the rear side of the material receiving frame, the material receiving compression plate is arranged on the air rod of the material receiving compression cylinder, the sponge lifting cylinder is arranged at the tail part of the material receiving frame, the foaming sponge is arranged on the air rod of the sponge lifting cylinder, the lifting screw rod can be driven by the lifting motor to control the material receiving platform to be up and down for height compensation, the compression cylinder can control the compression plate to push the graphite plate ready for receiving to one side of the material receiving flat plate boss for compression and positioning during working, meanwhile, the servo motor can control the top material receiving mechanism to perform horizontal direction compensation according to actual processing conditions, when the bars pass through, the height of the foaming sponge installation is adjusted according to the differences of the bars, the bottom of the bars is rubbed, the residual materials are cleaned, and the surface cleanliness of the cut bars is guaranteed.
The utility model has the beneficial effects that: automatic blowing, cutting, connect the material and need not manual operation, operating efficiency is high, and intensity of labour is little, and the cost of labor is low, and the dust is few potential safety hazard is little, effectively satisfies the production demand.
The above examples and drawings are not intended to limit the form or form of the present utility model, and any suitable variations or modifications thereof by those skilled in the art should be construed as not departing from the scope of the present utility model.
Claims (4)
1. The utility model provides a powder metallurgy rod automatic cutout equipment which characterized in that: including frame (1), automatically controlled cabinet (2), blowing feed mechanism (3), connect material feed mechanism (4), sand line cutting mechanism (5) and base translation mechanism (6), frame (1) lower part is located to automatically controlled cabinet (2), frame (1) rear side is located to base translation mechanism (6), blowing feed mechanism (3), connect material feed mechanism (4) to set up side by side on base translation mechanism (6), sand line cutting mechanism (5) set up in frame (1) front side and just face to blowing feed mechanism (3).
2. The powder metallurgy bar automatic cutting equipment according to claim 1, wherein: the discharging and feeding mechanism (3) comprises a bench (31), a discharging servo motor (32), a pushing screw (34), a compensating feeding frame (35), a compensating feeding screw (36), a discharging plate platform (37), a discharging pressing plate (38), a discharging pressing cylinder (39), a pressing cylinder (310), a pressing pulley (311) and a pressing sponge (312), wherein the discharging servo motor (32) is arranged on one side of the lower part of the bench (31), the pushing plate (34) is arranged above the bench (31) through a pair of supporting sliding plates (313), one end of the pushing screw (33) is arranged on the pushing plate (34) in a penetrating manner, the other end of the pushing screw is in transmission connection with the discharging servo motor (32), one end of the compensating feeding screw (36) is arranged on the compensating feeding frame (35) in a penetrating manner, the other end of the compensating feeding screw is in transmission connection with the discharging servo motor (32), the discharging plate platform (37) is arranged on the compensating feeding frame (35), the discharging pressing plate (39) is arranged on the front of the supporting frame (31) through the pressing cylinder (39), the material pressing pulley (311) is arranged on one side of the cylinder supporting frame (314) and is opposite to the material pressing cylinder (310), and the material pressing sponge (312) is hung on the material pressing pulley (311).
3. The powder metallurgy bar automatic cutting equipment according to claim 1, wherein: the material receiving and feeding mechanism (4) comprises a base (41), a lifting motor (42), a lifting screw rod (43), a lifting workbench (44), a material receiving frame (45), a plurality of material receiving flat plates (46), a material receiving servo motor (47), a material receiving and feeding screw rod (48), a material receiving and pressing cylinder (49), a material receiving and pressing plate (410), a foaming sponge (411) and a sponge lifting cylinder (412), wherein the lifting motor (42) is arranged on one side of the base (41), the lifting workbench (44) is arranged above the base (41), one end of the lifting screw rod (43) is arranged on the lifting workbench (44) in a penetrating manner, the other end of the lifting screw rod (43) is connected with the lifting motor (42) in a transmission manner, the material receiving servo motor (47) is arranged on the lifting workbench (44), the material receiving frame (45) is arranged on the lifting workbench (44), one end of the material receiving and pressing feed screw rod (48) is sleeved on the material receiving frame (45), the other end of the material receiving servo motor (47) is in a transmission connection, the plurality of material receiving flat plates (46) are uniformly distributed on one side of the material receiving frame (45), the material receiving cylinder (49) is arranged on the material receiving frame (45) and the material receiving and pressing cylinder (49) is arranged on the tail part of the material receiving frame (45) in a material receiving frame (49), the foaming sponge (411) is arranged on an air rod of the sponge lifting air cylinder (412).
4. The powder metallurgy bar automatic cutting equipment according to claim 1, wherein: the sand line cutting mechanism (5) comprises an installation upright post (51), a cutting motor (52), a driving wheel (53), a driven wheel (54), a tensioning wheel (55), a guide wheel (56), a cutting sand line (57), a dust collecting box (58), a protective cover (59), a tensioning spring (510), a spring tensioning block (511) and an adjusting hand wheel (512), wherein the cutting motor (52) is arranged on the installation upright post (51), the driving wheel (53), the driven wheel (54), the tensioning wheel (55) and the guide wheel (56) are respectively arranged on four corners of the installation upright post (51) and are in winding transmission connection through the cutting sand line (57), the driving wheel (53) is in transmission connection on an output shaft of the cutting motor (52), the dust collecting box (58) is fixed on the front portion of the installation upright post (51), the protective cover (59) is arranged on the outer side of the cutting sand line (57), one end of the tensioning spring (510) is tied on the tensioning wheel (55), the other end of the tensioning spring tensioning block (511) is fixedly connected with the adjusting hand wheel (512) through the adjusting screw rod and the spring tensioning block (511).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320025336.8U CN219170546U (en) | 2023-01-04 | 2023-01-04 | Automatic cutting equipment for powder metallurgy bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320025336.8U CN219170546U (en) | 2023-01-04 | 2023-01-04 | Automatic cutting equipment for powder metallurgy bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219170546U true CN219170546U (en) | 2023-06-13 |
Family
ID=86676647
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320025336.8U Active CN219170546U (en) | 2023-01-04 | 2023-01-04 | Automatic cutting equipment for powder metallurgy bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219170546U (en) |
-
2023
- 2023-01-04 CN CN202320025336.8U patent/CN219170546U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 658-149, Duqiao Village, Xiangping Street, Tong'an District, Xiamen City, Fujian Province, 361000 Patentee after: Xiamen Maiqi Intelligent Equipment Co.,Ltd. Address before: Room 901, 123 Yaojiangli, Tong'an District, Xiamen, Fujian Province, 361000 Patentee before: Xiamen Maiqi Industry and Trade Co.,Ltd. |
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| CP03 | Change of name, title or address |