CN219163075U

CN219163075U - Aluminum conductor anodization system

Info

Publication number: CN219163075U
Application number: CN202222889417.0U
Authority: CN
Inventors: 张建中; 朱性福; 何妍琳; 赵继庆
Original assignee: Xinxiang Aviation Industry Group Co Ltd
Current assignee: Xinxiang Aviation Industry Group Co Ltd
Priority date: 2022-10-31
Filing date: 2022-10-31
Publication date: 2023-06-09
Anticipated expiration: 2032-10-31

Abstract

An aluminum conductor anodizing system comprises a pretreatment device and an anodizing device which are connected in sequence, wherein the pretreatment device is used for degreasing and cleaning an aluminum conductor, and the anodizing device is used for carrying out surface anodizing on the aluminum conductor; and the system can produce the aluminum wire with stable quality.

Description

Aluminum conductor anodization system

Technical Field

The utility model relates to the technical field of wire production, in particular to an aluminum wire anodizing system.

Background

It is known that, due to the requirements of the environment in which the aeroengine is used, its accessories are required to be small and light in weight. The aviation anti-icing valve and the air electromagnetic valve are close to the main passage, the passing air temperature is 450+/-20 ℃, the temperature is 560 ℃ in short time, copper enameled wires used by common electromagnetic valves cannot bear such high temperature, and meanwhile, the electromagnetic valve coil adopts high-temperature-resistant anodized aluminum wires and can bear larger current so as to obtain larger power;

however, because the traditional aluminum wire has great problems in the anodizing process control and process equipment, the poor production environment cleanliness affects the anodizing quality, the repeated guiding bending of the aluminum wire affects the strength of the aluminum wire in the production process, the tensile force of the aluminum wire in the production process is uncontrollably affected by the sectional area of the aluminum wire, the repeated guiding friction force in the production process affects the strength of the aluminum wire, and the quality stability of the product cannot be ensured;

accordingly, in view of the foregoing, there is a need in the market for an apparatus that can produce aluminum wire of stable quality.

Disclosure of Invention

In order to overcome the deficiencies in the background art, the utility model discloses an aluminum wire anodization system.

In order to achieve the aim of the utility model, the utility model adopts the following technical scheme:

an aluminum conductor anodizing system comprises a pretreatment device and an anodizing device which are connected in sequence, wherein the pretreatment device is used for degreasing and cleaning an aluminum conductor, and the anodizing device is used for carrying out surface anodizing on the aluminum conductor.

Preferably, the pretreatment device comprises a paying-off mechanism, a chemical oil removal groove, a hot water groove A, a hot water groove B and a hot air blower A, wherein an aluminum wire sequentially passes through the paying-off mechanism, the chemical oil removal groove, the hot water groove B and the hot air blower A, and the aluminum wire enters the anodization device after passing through the hot air blower A.

Preferably, the anodizing device comprises a transition mechanism, a nitric acid light outlet groove, a spraying groove A, a nitric acid anodizing groove, a spraying groove B, a warm water groove, a closed groove, a hot water groove C, a hot air fan B and a wire collecting mechanism which are sequentially passed through by an aluminum wire, wherein the transition mechanism is used for receiving the aluminum wire passing through the pretreatment device.

Preferably, the chemical oil removal groove, the hot water groove A and the hot water groove B are all primary and secondary groove structures which are arranged up and down, wherein the secondary groove is used for the penetration of an aluminum wire, a corresponding groove liquid and a circulating pump are arranged in the primary groove, and the circulating pump is used for enabling the corresponding groove liquid to flow into the secondary groove.

Preferably, the nitric acid light-emitting groove, the spraying groove B, the warm water groove, the closed groove and the hot water groove C are all primary and secondary groove structures which are arranged up and down, wherein the primary grooves are used for the penetration of aluminum wires, corresponding groove liquid and a circulating pump are arranged in the primary grooves, and the circulating pump is used for enabling the corresponding groove liquid to flow into the primary grooves.

Preferably, the temperature in the nitric acid anodising tank is 19.+ -. 2 ℃.

Preferably, a heater and a refrigerator are arranged in the nitric acid anodizing bath.

Due to the adoption of the technical scheme, the utility model has the following beneficial effects:

according to the aluminum wire anodizing system disclosed by the utility model, the pretreatment device can be used for effectively cleaning the aluminum wire before anodizing, so that the quality of a finished product of the anodized aluminum wire is improved;

in addition, through the structural design of the primary and secondary grooves, the aluminum wire is enabled to move linearly all the time in the whole system, deformation or breakage of the aluminum wire caused by repeated folding is avoided, and therefore the problem that the strength of the aluminum wire is affected due to repeated guiding and folding of the aluminum wire is solved;

in addition, by arranging the paying-off mechanism, the transition mechanism and the take-up mechanism, the tensile force applied to the aluminum wire can be adjusted, so that the problem that the sectional area of the aluminum wire is affected due to uneven tensile force in the production process is solved;

and the paying-off mechanism, the transition mechanism and the take-up mechanism are correspondingly arranged into three sets, so that the production and manufacturing efficiency of the anodized aluminum wire can be improved.

Drawings

FIG. 1 is a schematic diagram of a structure of the present utility model;

FIG. 2 is a schematic view of the structure of the anodizing apparatus.

In the figure: 1. a pretreatment device; 101. a paying-off mechanism; 102. chemical oil removal tank; 103. a hot water tank A; 104. a hot water tank B; 105. a hot air blower A; 2. an anodizing apparatus; 201. a transition mechanism; 202. a nitric acid light outlet groove; 203. a spraying groove A; 204. a nitric acid anodize tank; 205. a spraying groove B; 206. a warm water tank; 207. closing the groove; 208. a hot water tank C; 209. a hot air blower B; 210. a wire winding mechanism; 3. an aluminum wire.

Detailed Description

In the description, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., the drawings merely correspond to the drawings of the present utility model, and in order to facilitate description of the present utility model, it is not indicated or implied that the device or element referred to must have a specific azimuth:

an aluminum conductor anodizing system as described in connection with fig. 1-2, comprising a pretreatment device 1 and an anodizing device 2 which are connected in sequence, wherein the pretreatment device 1 is used for degreasing and cleaning an aluminum conductor 3, and the pretreatment device 1 can effectively clean the aluminum conductor 3 before anodizing, so that the quality of a finished product of the anodized aluminum conductor 3 is improved; in addition, the pretreatment device 1 comprises a paying-off mechanism 101, a chemical oil removal groove 102, a hot water groove A103, a hot water groove B104 and a hot air blower A105 which are sequentially passed by an aluminum wire 3, wherein the aluminum wire 3 enters the anodization device 2 after passing through the hot air blower A105, the chemical oil removal groove 102 and the hot water groove are designed to be groove bodies with heat preservation functions, so that the temperature control is convenient, and in addition, chemical substances and greasy dirt on the surface of the aluminum wire 3 can be effectively removed by arranging two hot water grooves, so that the cleanliness of the aluminum wire 3 in the subsequent anodization process is ensured; according to the requirement, the chemical oil removal groove 102, the hot water groove A103 and the hot water groove B104 are all of a primary-secondary groove structure which is arranged up and down, wherein the primary groove is used for the penetration of the aluminum conductor 3, the primary groove is internally provided with corresponding groove liquid and a circulating pump, the circulating pump is used for enabling the corresponding groove liquid to flow into the primary groove, and through the structural design of the primary-secondary groove, on one hand, the groove liquid can be reused, resources are saved, and on the other hand, the aluminum conductor 3 can be enabled to move linearly all the time in the whole system, so that the deformation or breakage of the aluminum conductor 3 caused by repeated folding is avoided, and the problem that the strength of the aluminum conductor 3 is affected by repeated guiding and folding of the aluminum conductor 3 is solved;

the anodizing device 2 is used for performing surface anodizing treatment on the aluminum conductor 3, in addition, the anodizing device 2 comprises a transition mechanism 201, a nitric acid light-emitting groove 202, a spray groove A203, a nitric acid anodizing groove 204, a spray groove B205, a warm water groove 206, a closed groove 207, a hot water groove C208, a hot air fan B209 and a wire collecting mechanism 210 which are sequentially passed through by the aluminum conductor 3, wherein the transition mechanism 201 is used for receiving the aluminum conductor 3 passing through the pretreatment device 1, the anodizing groove 204 and the spray groove A203 are of a single groove design, the groove liquid in the anodizing groove is not reused, the warm water groove 206, the closed groove 207 and the hot water groove are designed to be groove bodies with a heat preservation function, so that temperature control is facilitated, and in addition, the aluminum conductor 3 is passed through the nitric acid light-emitting groove 202 and then enters the nitric acid anodizing groove 204, so that secondary pollution on the aluminum conductor 3 can be avoided; specifically, the transition mechanism 201 is composed of a wire winding mechanism and a wire paying-out mechanism, wherein the wire winding mechanism is used for winding the aluminum wire after passing through the pretreatment device, and the wire paying-out mechanism is used for winding the aluminum wire which is wound into a cylinder after passing through the pretreatment device, and then straightening and feeding the aluminum wire into the anodization device;

according to the requirement, the nitric acid light-emitting groove 202, the spraying groove B205, the warm water groove 206, the closed groove 207 and the hot water groove C208 are all of a primary-secondary groove structure which is arranged up and down, wherein the primary-secondary groove is used for the passing of the aluminum conductor 3, a corresponding groove liquid and a circulating pump are arranged in the primary-secondary groove, the circulating pump is used for enabling the corresponding groove liquid to flow into the primary-secondary groove, on one hand, the groove liquid can be reused, resources are saved, on the other hand, the aluminum conductor 3 can be enabled to move linearly all the time in the whole system, deformation or breakage of the aluminum conductor 3 caused by repeated folding is avoided, and the problem that the strength of the aluminum conductor 3 is affected by repeated guiding and folding of the aluminum conductor 3 is solved; in addition, the temperature in the nitric acid anodizing bath 204 is 19+/-2 ℃, the surface of the aluminum wire 3 can be better reacted with nitric acid at the temperature, and a heater and a refrigerator are arranged in the nitric acid anodizing bath 204 according to the requirement, so that the temperature in the nitric acid anodizing bath 204 can be conveniently controlled;

in addition, by arranging the paying-off mechanism 101, the transition mechanism 201 and the take-up mechanism 210, the tensile force applied to the aluminum conductor 3 can be adjusted, so that the problem that the sectional area of the aluminum conductor 3 is affected due to uneven tensile force in the production process is solved; the paying-off mechanism 101, the transition mechanism 201 and the take-up mechanism 210 are correspondingly arranged into three sets according to the requirement, so that the production efficiency of the anodized aluminum wire 3 can be improved.

The utility model has not been described in detail in the prior art, and it is apparent to those skilled in the art that the utility model is not limited to the details of the above-described exemplary embodiments, but that the utility model can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims

1. An aluminum conductor anodization system characterized by: comprises a pretreatment device (1) and an anodizing device (2) which are connected in sequence, wherein the pretreatment device (1) is used for degreasing and cleaning an aluminum wire (3), and the anodizing device (2) is used for carrying out surface anodizing on the aluminum wire (3); the pretreatment device (1) comprises a paying-off mechanism (101), a chemical oil removal groove (102), a hot water groove A (103), a hot water groove B (104) and a hot air blower A (105), wherein the aluminum wire (3) sequentially passes through the paying-off mechanism, the chemical oil removal groove (102), the hot air blower A (105) and then enters the anodization device (2).

2. The aluminum wire anodization system of claim 1 wherein: the chemical oil removal tank (102), the hot water tank A (103) and the hot water tank B (104) are all primary and secondary tank structures which are arranged up and down, wherein the secondary tank is used for the penetration of an aluminum wire (3), a corresponding tank liquid and a circulating pump are arranged in the primary tank, and the circulating pump is used for enabling the corresponding tank liquid to flow into the secondary tank.

3. The aluminum wire anodization system of claim 1 wherein: the anodizing device (2) comprises a transition mechanism (201), a nitric acid light-emitting groove (202), a spraying groove A (203), a nitric acid anodizing groove (204), a spraying groove B (205), a warm water groove (206), a closing groove (207), a hot water groove C (208), a hot air blower B (209) and a wire collecting mechanism (210) which are sequentially passed through by the aluminum wire (3), wherein the transition mechanism (201) is used for receiving the aluminum wire (3) passing through the pretreatment device (1).

4. The aluminum wire anodization system of claim 3 wherein: the nitric acid light-emitting groove (202), the spraying groove B (205), the warm water groove (206), the closed groove (207) and the hot water groove C (208) are all of a primary-secondary groove structure which is arranged up and down, wherein the primary groove is used for the passing of an aluminum wire (3), a corresponding groove liquid and a circulating pump are arranged in the primary groove, and the circulating pump is used for enabling the corresponding groove liquid to flow into the primary groove.

5. The aluminum wire anodization system of claim 3 wherein: a heater and a refrigerator are arranged in the nitric acid anodizing tank (204).