CN219159858U - Wear-resistant rubber tube structure - Google Patents

Wear-resistant rubber tube structure Download PDF

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Publication number
CN219159858U
CN219159858U CN202320297366.4U CN202320297366U CN219159858U CN 219159858 U CN219159858 U CN 219159858U CN 202320297366 U CN202320297366 U CN 202320297366U CN 219159858 U CN219159858 U CN 219159858U
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China
Prior art keywords
rubber
wear
layer
resistant
basic unit
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CN202320297366.4U
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Chinese (zh)
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宋笑亮
宋泽平
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Changzhi Zetai Rubber & Plastic Products Co ltd
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Changzhi Zetai Rubber & Plastic Products Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/20Controlling water pollution; Waste water treatment

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Abstract

The utility model discloses a wear-resistant rubber tube structure, which comprises: the rubber hose body, the rubber hose body includes rubber basic unit, insulating layer, interior wearing layer, enhancement layer and outer wearing layer, the insulating layer sets up on the rubber basic unit inner wall, interior wearing layer sets up in the insulating layer one side of keeping away from the rubber basic unit, the enhancement layer sets up in the rubber basic unit one side of keeping away from the insulating layer, outer wearing layer sets up in the enhancement layer one side of keeping away from the rubber basic unit. According to the utility model, the inner wear-resistant layer made of the polyurethane rubber has good high temperature resistance and wear resistance, the high temperature resistance of the rubber tube body and the wear resistance of scouring during material conveying can be improved by arranging the inner wear-resistant layer made of the polyurethane rubber on the inner wall of the rubber tube body, the wear resistance of the outer side of the rubber tube body is greatly improved by arranging the outer wear-resistant layer made of the chloroprene rubber, and meanwhile, the wear resistance of the outer side of the rubber tube body is further improved by arranging a plurality of protruding grains made of nano ceramic materials on the surface of the outer wear-resistant layer, so that the wear resistance of the whole rubber tube structure is greatly improved.

Description

Wear-resistant rubber tube structure
Technical Field
The utility model relates to the technical field of rubber pipes, in particular to a wear-resistant rubber pipe structure.
Background
The rubber tube is a material conveying pipe, is black, yellowish or transparent, is wrapped by an outer rubber packing belt, is widely used for conveying solid particle-containing fluid such as particles, gravel, cement, quicksand, concrete, gypsum and the like, and is suitable for various engineering operations.
The abrasion resistance of the existing rubber tube is mostly and purely dependent on the abrasion resistance of materials, other structures are not utilized to reduce abrasion, the abrasion resistance is limited, and the overall functionality is poor, so that an abrasion-resistant rubber tube structure is provided to solve the problems
Disclosure of Invention
The utility model aims to provide a wear-resistant rubber tube structure so as to solve the problems in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a wear-resistant hose structure comprising:
the rubber tube body, equal fixed mounting in rubber tube body both ends has flange, a plurality of mounting holes have been seted up on the flange, the rubber tube body includes rubber basic unit, insulating layer, interior wearing layer, enhancement layer and outer wearing layer, the insulating layer sets up on the rubber basic unit inner wall, interior wearing layer sets up in the insulating layer and keeps away from one side of rubber basic unit, the enhancement layer sets up in the rubber basic unit and keeps away from one side of insulating layer, outer wearing layer sets up in the enhancement layer one side of keeping away from the rubber basic unit.
Preferably, the heat insulation layer is made of a heat insulation silica gel material.
Preferably, the inner wear-resistant layer is made of polyurethane rubber.
Preferably, the reinforcement layer is a metal net woven by longitude copper wires and latitude copper wires.
Preferably, the outer wear-resistant layer is made of neoprene.
Preferably, a plurality of protruding grains are arranged on the surface of the outer wear-resistant layer, the protruding grains are made of nano ceramic materials, and the protruding grains are adhered to the surface of the outer wear-resistant layer.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the inner wear-resistant layer made of the polyurethane rubber has good high temperature resistance and wear resistance, the high temperature resistance of the rubber tube body and the wear resistance of scouring during material conveying can be greatly improved by arranging the inner wear-resistant layer made of the polyurethane rubber on the inner wall of the rubber tube body, the wear resistance of the outer side of the rubber tube body is greatly improved by arranging the outer wear-resistant layer made of the chloroprene rubber, and meanwhile, the wear resistance of the outer side of the rubber tube body is further improved by arranging a plurality of protruding grains made of nano ceramic materials on the surface of the outer wear-resistant layer, so that the wear resistance of the whole rubber tube structure is greatly improved;
2. according to the utility model, the heat insulation layer is made of the heat insulation silica gel material, so that high temperature can be blocked when the rubber tube body is used for conveying materials with higher temperature, the problem that the rubber base layer is easily aged and damaged at high temperature is avoided, the tensile property of the rubber tube body can be greatly improved, the rubber tube body is not easily broken when being dragged, and the service life of the rubber tube is greatly prolonged.
Drawings
FIG. 1 is a schematic perspective view of a wear-resistant hose structure according to the present utility model;
FIG. 2 is a cross-sectional elevation view of a hose body in a wear-resistant hose structure in accordance with the present utility model;
fig. 3 is an enlarged view of a portion a in fig. 2 in a wear-resistant hose structure according to the present utility model.
In the figure: 1. a rubber tube body; 2. a connecting flange; 3. a mounting hole; 4. a rubber base layer; 5. a thermal insulation layer; 6. an inner wear layer; 7. a reinforcing layer; 8. an outer wear layer; 9. protruding particles.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the present utility model provides a technical solution: a wear-resistant hose structure comprising:
the rubber tube body 1, equal fixed mounting in rubber tube body 1 both ends has flange 2, a plurality of mounting holes 3 have been seted up on the flange 2, rubber tube body 1 includes rubber basic unit 4, insulating layer 5, interior wearing layer 6, enhancement layer 7 and outer wearing layer 8, insulating layer 5 sets up on rubber basic unit 4 inner wall, interior wearing layer 6 sets up in insulating layer 5 and keeps away from one side of rubber basic unit 4, enhancement layer 7 sets up in rubber basic unit 4 and keeps away from one side of insulating layer 5, outer wearing layer 8 sets up in one side that rubber basic unit 4 was kept away from to enhancement layer 7.
The heat insulation layer 5 is made of heat insulation silica gel material, the heat insulation silica gel is prepared by taking alkali-free superfine glass wool, room temperature vulcanized silicone rubber, fumed silica, ferric oxide, hydroxyl silicone oil and the like as raw materials, has good heat insulation effect, can block high temperature when the rubber tube body 1 conveys high-temperature materials, and avoids the rubber base layer 4 from being easily aged and damaged by high temperature.
The inner wear-resistant layer 6 is made of polyurethane rubber, and the polyurethane rubber has good high temperature resistance and wear resistance, and the high temperature resistance of the rubber tube body 1 and the wear resistance of scouring during material conveying can be greatly improved by being arranged on the inner wall of the rubber tube body 1.
The reinforcing layer 7 is a metal net woven by longitude copper wires and latitude copper wires, and the reinforcing layer 7 formed by the metal net woven by longitude copper wires and latitude copper wires can greatly improve the tensile property of the rubber tube body 1 and is not easy to break during dragging.
The outer wear-resistant layer 8 is made of neoprene, and the neoprene has good wear resistance, so that the wear resistance of the outer side of the rubber pipe body 1 is greatly improved.
The surface of the outer wear-resistant layer 8 is provided with a plurality of protruding particles 9, the protruding particles 9 are made of nano ceramic materials, the protruding particles 9 are adhered to the surface of the outer wear-resistant layer 8, and the protruding particles 9 can further improve the wear resistance of the outer side of the rubber tube body 1.
Working principle: when the rubber hose is used, the inner wear-resistant layer 6 made of polyurethane rubber has good high temperature resistance and wear resistance, the high temperature resistance of the rubber hose body 1 and the wear resistance of scouring during material conveying can be greatly improved by arranging the inner wear-resistant layer 6 made of polyurethane rubber on the inner wall of the rubber hose body 1, the wear resistance of the outer side of the rubber hose body 1 is greatly improved by arranging the outer wear-resistant layer 8 made of chloroprene rubber, meanwhile, the wear resistance of the outer side of the rubber hose body 1 is further improved by arranging a plurality of raised grains 9 made of nano ceramic material on the surface of the outer wear-resistant layer 8, so that the overall wear resistance of the rubber hose structure is greatly improved, the heat-insulating layer 5 is made of heat-insulating silica gel material, the problem that the rubber base layer 4 is easily aged and damaged at high temperature when the rubber hose body 1 conveys high temperature materials is avoided, the reinforcing layer 7 made of a metal net woven by longitude copper wires and latitude copper wires can be greatly improved, the tensile property of the rubber hose body 1 is not easily broken during dragging, and the service life of the rubber hose is greatly prolonged.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. A wear-resistant hose structure, comprising:
rubber tube body (1), equal fixed mounting in rubber tube body (1) both ends has flange (2), a plurality of mounting holes (3) have been seted up on flange (2), rubber tube body (1) include rubber basic unit (4), insulating layer (5), interior wearing layer (6), enhancement layer (7) and outer wearing layer (8), insulating layer (5) set up on rubber basic unit (4) inner wall, interior wearing layer (6) set up in insulating layer (5) keep away from one side of rubber basic unit (4), enhancement layer (7) set up in rubber basic unit (4) keep away from one side of insulating layer (5), outer wearing layer (8) set up in one side that rubber basic unit (4) was kept away from to enhancement layer (7).
2. A wear-resistant hose structure according to claim 1, wherein: the heat insulation layer (5) is made of heat insulation silica gel materials.
3. A wear-resistant hose structure according to claim 1, wherein: the inner wear-resistant layer (6) is made of polyurethane rubber.
4. A wear-resistant hose structure according to claim 1, wherein: the reinforcing layer (7) is a metal net woven by longitude copper wires and latitude copper wires.
5. A wear-resistant hose structure according to claim 1, wherein: the outer wear-resistant layer (8) is made of neoprene.
6. A wear-resistant hose structure according to claim 1, wherein: the surface of the outer wear-resistant layer (8) is provided with a plurality of protruding grains (9), the protruding grains (9) are made of nano ceramic materials, and the protruding grains (9) are adhered to the surface of the outer wear-resistant layer (8).
CN202320297366.4U 2023-02-23 2023-02-23 Wear-resistant rubber tube structure Active CN219159858U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320297366.4U CN219159858U (en) 2023-02-23 2023-02-23 Wear-resistant rubber tube structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320297366.4U CN219159858U (en) 2023-02-23 2023-02-23 Wear-resistant rubber tube structure

Publications (1)

Publication Number Publication Date
CN219159858U true CN219159858U (en) 2023-06-09

Family

ID=86642980

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320297366.4U Active CN219159858U (en) 2023-02-23 2023-02-23 Wear-resistant rubber tube structure

Country Status (1)

Country Link
CN (1) CN219159858U (en)

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