CN219155722U

CN219155722U - Automatic sampling inspection system for bearing

Info

Publication number: CN219155722U
Application number: CN202223515318.2U
Authority: CN
Inventors: 蒋鹏; 魏胜; 徐云峰; 余志涛; 廖呈凯; 周世佑; 荣卫峰
Original assignee: Zhejiang Jinwo Seiko Co ltd
Current assignee: Zhejiang Jinwo Seiko Co ltd
Priority date: 2022-12-28
Filing date: 2022-12-28
Publication date: 2023-06-09
Anticipated expiration: 2032-12-28

Abstract

The utility model discloses an automatic sampling inspection system for a bearing, which comprises a panel for placing a finished bearing, wherein a feeding channel is arranged on one side of the panel, a base is arranged at a feeding port of the feeding channel, a Y-shaped material distribution channel is fixedly connected to the base, one discharging port of the Y-shaped material distribution channel is communicated with the feeding port of the feeding channel, the other discharging port of the Y-shaped material distribution channel is communicated with a sampling material channel, a channel separation plate is rotatably arranged at a branching position of the Y-shaped material distribution channel, and a driving mechanism for driving the channel separation plate to rotate is arranged at the bottom of the base. According to the automatic sampling inspection system for the bearing, the Y-shaped material dividing channel and the channel dividing plate matched driving mechanism are arranged at the tail end of the discharging end, the first cylinder drives the channel dividing plate to rotate to realize bearing sampling, the sampling base number is effectively controlled, sampling is performed in a mechanical automatic mode, manual sampling is replaced, the representativeness of sampling products is improved, and the manual sampling cost is reduced.

Description

Automatic sampling inspection system for bearing

Technical Field

The utility model belongs to the technical field of bearing spot inspection, and particularly relates to an automatic spot inspection system for a bearing.

Background

After the bearing is produced and taken off line, sampling inspection is usually required to ensure the product qualification rate.

At present, the sampling test is performed by manual sampling in an average sampling mode, but due to the fact that the randomness and the contingency of manual sampling are large, the data obtained by sampling test are not accurate enough due to the randomness of sampling base numbers, and a certain amount of manual labor is needed in the sampling process.

Disclosure of Invention

In order to solve the technical problems, the utility model aims to provide an automatic sampling inspection system for a bearing, which aims to solve the technical defects that the sampling inspection obtained data is inaccurate due to the randomness of the sampling base number due to the large randomness and the contingency of manual sampling, and the sampling process needs to consume a certain amount of manual work.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

the utility model provides an automatic spot check system of bearing, is including the panel that is used for placing finished product bearing, one side of panel is provided with the feed channel, the feed inlet of feed channel is provided with the base, fixedly connected with Y shape divides the material way on the base, one of them discharge gate of Y shape divides the material way with the feed inlet of feed channel is linked together, another discharge gate intercommunication of Y shape divides the material way has the sampling material to say, the sampling material way sets up one side of panel, Y shape divides the bifurcation department rotation of material way to be provided with the lane board, the bottom of base is provided with and is used for the drive lane board pivoted actuating mechanism, be located on the panel the below of feed channel is provided with the pushing away material board, the bottom of panel is provided with and is used for the drive the pushing away material mechanism that the bearing in the material way pushed away on the panel.

As a preferable scheme of the utility model, the driving mechanism comprises a first air cylinder, the first air cylinder is rotatably arranged at the bottom of the base through a mounting seat, a rotating shaft is fixedly connected to the lane board, the lower end of the rotating shaft is rotatably arranged below the base after penetrating through the base, the lower end of the rotating shaft is fixedly connected with a first connecting block, the end part of a piston rod of the first air cylinder is fixedly connected with a second connecting block, and the first connecting block is rotatably connected with the second connecting block.

As a further scheme of the utility model, the top of the base is fixedly connected with a fixed support, a limiting block is rotationally connected to the fixed support, a limiting strip-shaped hole is formed in the limiting block, and the upper end of the rotating shaft rotationally penetrates through the limiting strip-shaped hole.

As a further scheme of the utility model, the pushing mechanism comprises a pushing fixed plate and a second air cylinder, wherein the pushing fixed plate is fixedly arranged on one side of the bottom of the panel, the second air cylinder is fixedly arranged at the bottom of the panel, a movable plate is arranged on the pushing fixed plate, the lower end of the movable plate is in sliding connection with the pushing fixed plate, and one end of the movable plate is fixedly connected with one side of the pushing plate.

As a further scheme of the utility model, the feeding channel comprises a right baffle plate and a left baffle plate, wherein the right baffle plate and the left baffle plate are arranged in parallel, and the right baffle plate and the left baffle plate are arranged on the panel through an adjusting mechanism.

As a further preferable scheme of the utility model, the adjusting mechanism comprises adjusting plates and height adjusting blocks arranged at the end parts of the right baffle plate and the end parts of the left baffle plate, two height adjusting blocks are arranged, first strip-shaped holes are formed in the side surfaces of the two height adjusting blocks, one end of the right baffle plate and one end of the left baffle plate are respectively and adjustably fixed on the corresponding height adjusting blocks through first screws, second strip-shaped holes are vertically formed in the side surfaces of the adjusting plates, and one ends, far away from the height adjusting blocks, of the right baffle plate and the left baffle plate are connected with the adjusting plates and are adjustably fixed on one side of the panel through the second strip-shaped holes in cooperation with second screws.

As a preferable scheme of the utility model, a third strip-shaped hole is transversely formed in the side face of the adjusting plate, one ends, far away from the height adjusting block, of the right baffle plate and the left baffle plate are respectively and adjustably fixed on the adjusting plate through the third screw matched with the third strip-shaped hole, a width adjusting block is arranged at the bottom of the height adjusting block, a fourth strip-shaped hole is formed in the width adjusting block, the width adjusting block is fixed on the panel, and the bottom of the height adjusting block is adjustably fixed on the corresponding width adjusting block through the fourth screw.

Compared with the prior art, the automatic sampling inspection system for the bearing has the following beneficial effects:

1. the system is characterized in that a fixed-base offline product is used as a critical point, a Y-shaped material dividing channel and a dividing plate matched driving mechanism are arranged at the tail end of a discharging end, the first cylinder drives the dividing plate to rotate to realize bearing sampling, the base of sampling is effectively controlled, sampling is performed in a mechanical automation mode, manual sampling is replaced, the representativeness of the sampled product is improved, and the consumption of manpower is reduced.

2. The width and the height of the feeding channel can be adjusted through the adjusting mechanism, and the device is further suitable for bearings with different sizes.

3. Through the pushing equipment that sets up, realize the function of automatic pushing away material.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only examples of embodiments of the present utility model, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of an embodiment of the present utility model;

FIG. 2 is a schematic top view of an embodiment of the present utility model;

FIG. 3 is a schematic view of a structure of an adjusting plate according to an embodiment of the present utility model;

fig. 4 is a schematic structural view of a first cylinder according to an embodiment of the present utility model.

Reference numerals:

1. pushing a material fixing plate; 12. a panel; 13. a limiting block; 14. a fixed bracket; 15. a lane dividing plate; 16. a first connection block; 17. a second connection block; 18. a mounting base; 19. a base; 2. a moving plate; 20. a first cylinder; 21. sampling a material channel; 22. y-shaped material dividing channels; 23. a rotating shaft; 24. a height adjusting block; 3. a second cylinder; 4. an adjusting plate; 5. a width adjusting block; 6. a right baffle; 7. a left baffle; 9. and (5) pushing the material plate.

Detailed Description

In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the following detailed description of the implementation routine of the present utility model is provided with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

In the description of the embodiments of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "inner", "outer", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience in describing the embodiments of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present utility model.

In the description of the embodiments of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, integrally connected, or detachably connected; may be a communication between the interiors of two elements; either directly or indirectly through intermediaries, the specific meaning of the terms in the embodiments of the utility model will be understood by those skilled in the art in the specific case.

Referring to fig. 1-4, an automatic sampling inspection system for bearings in this embodiment includes a panel 12 for placing finished bearings, a Y-shaped material dividing channel 22, a channel dividing plate 15, and a driving mechanism for driving the channel dividing plate 15 to rotate, where a material feeding channel is disposed on one side of the panel 12, a base 19 is disposed at a material feeding inlet of the material feeding channel, the Y-shaped material dividing channel 22 is fixed on the Y-shaped material dividing channel 22, the material feeding channel includes a right baffle 6 and a left baffle 7, the right baffle 6 and the left baffle 7 are disposed in parallel, the right baffle 6 and the left baffle 7 are disposed on the panel 12 through an adjusting mechanism, one of the material discharging outlets of the Y-shaped material dividing channel 22 is communicated with the material feeding inlet of the material feeding channel, the other material discharging outlet of the Y-shaped material dividing channel 22 is communicated with a sampling material channel 21, the sampling material channel 21 is disposed on one side of the panel 12, the channel dividing plate 15 is disposed at a branching position of the Y-shaped material dividing channel 22, the driving mechanism is disposed at a bottom of the base 19, a pushing plate 9 is disposed below the material feeding channel on the panel 12, and a bearing for driving the pushing mechanism for pushing the material pushing the panel 12 into the panel 12 is disposed at the bottom of the panel 12.

The automatic sampling inspection system for the bearings adopting the technical scheme comprises a panel 12, a feeding channel, a Y-shaped material dividing channel 22, a dividing channel plate 15 and a driving mechanism for driving the dividing channel plate 15 to rotate by a sampling channel 21, wherein when normal discharging is not performed, the bearings are piled along the feeding channel, and after the piled materials are fully loaded, a pushing mechanism drives a pushing plate 9 to push the bearings onto the panel 12.

During sampling, the driving mechanism drives the lane plate 15 to rotate, the lane plate 15 rotates to the left side of the feeding lane, and the bearing discharging along the Y-shaped lane 22 is used as a sampling piece to discharge along the lane plate 15 to the sampling lane 21.

For conveniently driving the lane board 15 to rotate, actuating mechanism includes first cylinder 20, first cylinder 20 passes through mount pad 18 rotation to be installed in the bottom of base 19, fixedly connected with pivot 23 on the lane board 15, the lower extreme of pivot 23 rotates and runs through the below of base 19 that sets up behind the base 19, the lower extreme fixedly connected with first connecting block 16 of pivot 23, the piston rod tip fixedly connected with second connecting block 17 of first cylinder 20, first connecting block 16 and second connecting block 17 rotate to be connected, realize the rotation of lane board 15 through the flexible cooperation first connecting block 16 of control first cylinder 20 piston rod and second connecting block 17.

In order to ensure the stability of the rotating shaft 23 during rotation, the top of the base 19 is fixedly connected with a fixed support 14, the fixed support 14 is rotationally connected with a limiting block 13, a limiting bar-shaped hole is formed in the limiting block 13, and the upper end of the rotating shaft 23 rotates to penetrate through the limiting bar-shaped hole.

In order to be convenient for drive the stripper plate 9 and carry out back-and-forth movement, realize the operation of pushing away of bearing, pushing away the material mechanism and including stripper plate 1 and second cylinder 3, stripper plate 1 fixed mounting is in the bottom one side of panel 12, and second cylinder 3 is fixed in the bottom of panel 12, is provided with movable plate 2 on the stripper plate 1, and movable plate 2's lower extreme and stripper plate 1 sliding connection, movable plate 2's one end and stripper plate 9's one side fixed connection, through the flexible of the piston rod of control second cylinder 3, and then realize Gu Gong the operation that the bearing in the feed way was pushed away to panel 12.

For the height of convenient regulation left baffle 7 and right baffle 6, and then realize the bearing feeding demand to the equidimension, adjustment mechanism includes regulating plate 4 and sets up the high regulating block 24 at right baffle 6 tip and left baffle 7 tip, high regulating block 24 is provided with two, first bar hole has all been seted up to the side of two high regulating blocks 24, the one end of right baffle 6 and the one end of left baffle 7 are all fixed on the high regulating block 24 that corresponds with it through first screw adjustable, the second bar hole has been vertically seted up to the side of regulating plate 4, the one end that high regulating block 24 was kept away from to right baffle 6 and left baffle 7 is connected with regulating plate 4, regulating plate 4 is fixed in one side of panel 12 through second bar hole cooperation second screw adjustable, realize the regulation of left baffle 7 and right baffle 6 position on high regulating block 24 through elasticity second screw, realize the regulation of regulating plate 4 on panel 12, and then accomplish the regulation to the whole height of left baffle 7 and right baffle 6.

For conveniently adjusting the interval of left baffle 7 and right baffle 6, and then realize carrying out the demand to not unidimensional bearing, the third bar hole has transversely been seted up to the side of regulating plate 4, the one end that height-adjusting piece 24 was kept away from to right baffle 6 and left baffle 7 is all fixed on regulating plate 4 through the third bar hole is adjustable, the bottom of height-adjusting piece 24 all is provided with width-adjusting piece 5, the fourth bar hole has been seted up to width-adjusting piece 5 mountain, width-adjusting piece 5 is fixed on panel 12, the bottom of height-adjusting piece 24 is fixed on the width-adjusting piece 5 that corresponds with it through the adjustable of fourth screw, through the third screw, realize the position control of height-adjusting piece 24 on width-adjusting piece 5, and then realize the interval adjustment of left baffle 7 and right baffle 6 one end, through the interval adjustment of elasticity fourth screw, realize the left baffle 7 and right baffle 6 other end.

To sum up: according to the embodiment of the utility model, a fixed-base offline product is taken as a critical point, the Y-shaped material dividing channel 22 and the channel dividing plate 15 are arranged at the discharging tail end and are matched with a driving mechanism, the first cylinder 20 drives the channel dividing plate 15 to rotate to realize bearing sampling, the sampling base is effectively controlled, sampling is performed in a mechanical automatic mode, manual sampling is replaced, the representativeness of a sampled product is increased, and the consumption of manpower is reduced; the width and the height of the feeding channel are adjusted by the adjusting mechanism, so that the device is suitable for bearings with different sizes; the pushing mechanism realizes the function of automatic pushing.

While the basic principles of the present utility model have been shown and described, the foregoing is provided by way of illustration of a preferred embodiment of the utility model, and not by way of limitation, the foregoing embodiment and description are merely illustrative of the principles of the utility model, and any modifications, equivalents, improvements or modifications not within the spirit and scope of the utility model should be included within the scope of the utility model.

Claims

1. An automatic spot inspection system for bearings, comprising a panel (12) for placing finished bearings, characterized in that: one side of panel (12) is provided with the feed channel, the feed inlet of feed channel is provided with base (19), fixedly connected with Y shape divides material way (22) on base (19), one of them discharge gate of Y shape divides material way (22) with the feed inlet of feed channel is linked together, another discharge gate intercommunication of Y shape divides material way (22) has sampling material way (21), sampling material way (21) set up one side of panel (12), the bifurcation department rotation of Y shape divides material way (22) is provided with lane board (15), the bottom of base (19) is provided with and is used for the drive lane board (15) pivoted actuating mechanism, be located on panel (12) the below of feed channel is provided with pushing away material board (9), the bottom of panel (12) is provided with and is used for driving pushing away the pushing away material mechanism that material was said with the bearing in the feed channel to on panel (12).

2. The automatic spot check system of claim 1, wherein: the driving mechanism comprises a first air cylinder (20), the first air cylinder (20) is rotatably mounted at the bottom of the base (19) through a mounting seat (18), a rotating shaft (23) is fixedly connected to the lane plate (15), the lower end of the rotating shaft (23) rotatably penetrates through the base (19) and then is arranged below the base (19), a first connecting block (16) is fixedly connected to the lower end of the rotating shaft (23), a second connecting block (17) is fixedly connected to the end part of a piston rod of the first air cylinder (20), and the first connecting block (16) is rotatably connected with the second connecting block (17).

3. The automatic spot check system for bearings according to claim 2, wherein: the top fixedly connected with fixed bolster (14) of base (19), rotate on fixed bolster (14) and be connected with stopper (13), spacing bar hole has been seted up on stopper (13), the upper end of pivot (23) rotates and runs through spacing bar hole.

4. The automatic spot check system of claim 1, wherein: the pushing mechanism comprises a pushing fixed plate (1) and a second air cylinder (3), wherein the pushing fixed plate (1) is fixedly installed on one side of the bottom of the panel (12), the second air cylinder (3) is fixed on the bottom of the panel (12), a movable plate (2) is arranged on the pushing fixed plate (1), the lower end of the movable plate (2) is in sliding connection with the pushing fixed plate (1), and one end of the movable plate (2) is fixedly connected with one side of the pushing plate (9).

5. The automatic spot check system for bearings according to claim 4, wherein: the feeding channel comprises a right baffle (6) and a left baffle (7), wherein the right baffle (6) and the left baffle (7) are arranged in parallel, and the right baffle (6) and the left baffle (7) are arranged on the panel (12) through an adjusting mechanism.

6. The automatic spot check system for bearings according to claim 5, wherein: the adjusting mechanism comprises an adjusting plate (4) and a height adjusting block (24) arranged at the end part of the right baffle plate (6) and the end part of the left baffle plate (7), the height adjusting block (24) is provided with two first strip-shaped holes, the side surfaces of the height adjusting block (24) are provided with first strip-shaped holes, one end of the right baffle plate (6) and one end of the left baffle plate (7) are fixed on the corresponding height adjusting block (24) through first screws in an adjustable mode, a second strip-shaped hole is vertically formed in the side surface of the adjusting plate (4), the right baffle plate (6) and the left baffle plate (7) are away from one end of the height adjusting block (24) and are connected with the adjusting plate (4), and the adjusting plate (4) is fixed on one side of the panel (12) through the second strip-shaped holes in a matching mode.

7. The automatic spot check system for bearings according to claim 6, wherein: the side of regulating plate (4) transversely has seted up the third bar hole, right baffle (6) with left baffle (7) are kept away from the one end of altitude mixture control piece (24) is all fixed through third screw cooperation third bar hole adjustable on regulating plate (4), the bottom of altitude mixture control piece (24) all is provided with width regulating block (5), fourth bar hole has been seted up to width regulating block (5), width regulating block (5) are fixed on panel (12), the bottom of altitude mixture control piece (24) is through the adjustable fixed of fourth screw and it corresponds on width regulating block (5).