CN219152412U

CN219152412U - Bamboo lid forming device

Info

Publication number: CN219152412U
Application number: CN202320105442.7U
Authority: CN
Inventors: 吴佐魁; 吴佐韩
Original assignee: Youxi Sanxing Bamboo And Wood Products Co ltd
Current assignee: Youxi Sanxing Bamboo And Wood Products Co ltd
Priority date: 2023-02-03
Filing date: 2023-02-03
Publication date: 2023-06-09
Anticipated expiration: 2033-02-03

Abstract

The utility model discloses a bamboo cover forming device which comprises a frame, wherein a grinding box is arranged at the top end of the frame, a bamboo cover feeding structure is arranged at the top end of the frame on one side of the grinding box, a gear motor is arranged on one side of the top of the frame, a lower chamfer template is arranged at the output end of the gear motor, a hydraulic cylinder II is arranged at the top end of the grinding box, a connector is arranged at the bottom end of a piston rod of the hydraulic cylinder II, a pressing block is rotatably arranged at the bottom end of the connector, and a supporting table is fixed on one side of the top of the grinding box. According to the utility model, the corner chamfering and polishing finishing treatment are completed on the bamboo cover plate workpiece, the manual operation of a worker is not needed in the operation process, the chamfering efficiency and chamfering precision of the bamboo cover plate workpiece are effectively improved on the premise of reducing the labor intensity of the worker, and the forming quality of the bamboo cover is ensured.

Description

Bamboo lid forming device

Technical Field

The utility model relates to the technical field of bamboo product processing, in particular to a bamboo cover forming device.

Background

The bamboo cover plate is formed by adopting bamboo strip mould pressing, natural raw materials are adopted, industrial pollution is avoided, the processed bamboo strips are firstly woven into bamboo woven blanks in the shape of a required product in the processing process, a plurality of bamboo woven blanks are attached together by using an adhesive and are placed in a mould for heating and compression molding, chamfering and trimming operations are carried out on the bamboo cover plate after molding, manual chamfering is carried out by adopting an angle grinder manually by workers in the polishing and chamfering and trimming operation process, the operation action is complex, the time consumption is long, the trimming and molding efficiency is low, the corner precision of the bamboo cover subjected to manual chamfering is poor, and the quality of the bamboo cover subjected to trimming is uneven.

Disclosure of Invention

The utility model aims to provide a bamboo cover forming device, which aims to solve the problems that in the prior art, the chamfering accuracy is poor and the efficiency is low when a bamboo cover is manually trimmed.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a bamboo lid forming device, includes the frame, the grinding case is installed on the top of frame, just the bamboo lid loading structure is installed on the frame top of grinding case one side, gear motor is installed to one side at frame top, gear motor's output installs down chamfer template, the pneumatic cylinder second is installed on the top of grinding case, just the connector is installed to the piston rod bottom of pneumatic cylinder second, the briquetting is installed in the bottom rotation of connector, one side at grinding case top is fixed with the brace table, the bottom slidable mounting of brace table has the slide, gear moving structure is installed to one side of slide surface, the mount is installed to the bottom of slide, chamfer polishing assembly is installed on the outer wall of mount one side in the lifting, the discharging case is installed at the top of frame, just PLC control panel is installed to one side of discharging case surface.

Preferably, an air pipe is arranged on one side of the back surface of the polishing box.

Preferably, the bamboo cover feeding structure comprises a U-shaped storage rack arranged on one side of the top end of the rack, a bamboo cover is stacked in the U-shaped storage rack, and a rectangular through groove for the bamboo cover to penetrate out is formed in the outer wall of one side of the U-shaped storage rack.

Preferably, the bamboo cover further comprises a bracket arranged at the top end of the rack at one side of the U-shaped storage rack, a third hydraulic cylinder is arranged at the top end of the bracket, the third hydraulic cylinder pushes the bamboo cover from the rectangular through groove to the lower chamfer template, and the input end of the third hydraulic cylinder is electrically connected with the output end of the PLC control panel.

Preferably, the chamfer polishing assembly comprises a first hydraulic cylinder arranged on one side of the top end of the fixing frame, a motor base is arranged at the bottom end of the first hydraulic cylinder, the motor base is in sliding connection with the fixing frame, a polishing motor is arranged at the top end of the motor base, a grinding disc is arranged at the output end of the polishing motor, and the input end of the polishing motor and the input end of the first hydraulic cylinder are electrically connected with the output end of the PLC control panel.

Preferably, the gear moving structure comprises a rack arranged on the surface of the supporting table and a mounting seat arranged on the surface of the sliding plate, a servo motor is arranged at the top of the mounting seat, the input end of the servo motor is electrically connected with the output end of the PLC control panel, a driving gear is arranged at the output end of the servo motor, and the driving gear and the rack are meshed with each other.

Compared with the prior art, the utility model has the beneficial effects that: this bamboo lid forming device stacks the bamboo apron work piece that waits for the chamfer to repair and places in U type storage rack through being provided with structures such as gear motor and mount to by the material loading structure pay-off in to the polishing case, by pneumatic cylinder two, the briquetting presses the work piece on the lower chamfer template, the bamboo apron work piece slowly gyration under gear motor, the drive of lower chamfer template, carry out the chamfer through chamfer polishing subassembly and repair the processing, drive parts such as mount through gear movement structure by servo motor, polish motor, mill, make the mill paste all the time on the outer peripheral face of bamboo apron work piece, make the mill follow bamboo apron work piece rotate and remove all the time, until accomplish the corner chamfer and polish and repair the processing to bamboo apron work piece, this in-process need not the manual operation of staff, under the prerequisite that reduces workman intensity of labour, chamfering efficiency and chamfer precision of bamboo apron work piece have effectively been improved, the shaping quality of bamboo apron is guaranteed.

Drawings

FIG. 1 is a schematic view of a front cross-sectional structure of the present utility model;

FIG. 2 is a schematic side view of the present utility model;

FIG. 3 is a schematic side view of a U-shaped storage rack;

FIG. 4 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;

in the figure: 1. a frame; 2. polishing the box; 201. an air duct; 3. a discharging box; 301. a PLC control panel; 4. a support table; 401. a rack; 5. a slide plate; 501. a mounting base; 502. a servo motor; 503. a drive gear; 6. a fixing frame; 601. a first hydraulic cylinder; 602. a motor base; 7. polishing a motor; 8. grinding disc; 9. a second hydraulic cylinder; 901. a connector; 902. briquetting; 10. a speed reducing motor; 11. a lower chamfer template; 12. a U-shaped material storage rack; 1201. rectangular through grooves; 13. a bracket; 14. and a hydraulic cylinder III.

Description of the embodiments

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, an embodiment of the present utility model is provided: the bamboo cover forming device comprises a frame 1, wherein a grinding box 2 is arranged at the top end of the frame 1, a bamboo cover feeding structure is arranged at the top end of the frame 1 on one side of the grinding box 2, a discharging box 3 is arranged at the top of the frame 1, and a PLC control panel 301 is arranged on one side of the surface of the discharging box 3;

the bamboo cover feeding structure comprises a U-shaped storage rack 12 arranged at one side of the top end of the rack 1, bamboo covers are stacked in the U-shaped storage rack 12, a worker stacks bamboo cover plate workpieces to be chamfered and trimmed in the U-shaped storage rack 12, and a rectangular through groove 1201 for the bamboo covers to penetrate is formed in the outer wall of one side of the U-shaped storage rack 12;

the bamboo cover further comprises a bracket 13 arranged at the top end of the frame 1 at one side of the U-shaped storage rack 12, a hydraulic cylinder III 14 is arranged at the top end of the bracket 13, the hydraulic cylinder III 14 pushes the bamboo cover to the lower chamfer template 11 from the rectangular through groove 1201, the input end of the hydraulic cylinder III 14 is electrically connected with the output end of the PLC control panel 301, the PLC control panel 301 starts the feeding structure to work, namely the PLC control panel 301 starts the hydraulic cylinder III 14 to work, and the hydraulic cylinder III 14 pushes the bamboo cover plate workpiece at the lowest end of the U-shaped storage rack 12 to move into the polishing box 2 from the rectangular through groove 1201 until the bamboo cover plate workpiece is pushed to the lower chamfer template 11;

a gear motor 10 is arranged on one side of the top of the frame 1, a lower chamfer template 11 is arranged at the output end of the gear motor 10, a second hydraulic cylinder 9 is arranged at the top end of the polishing box 2, a connector 901 is arranged at the bottom end of a piston rod of the second hydraulic cylinder 9, a pressing block 902 is rotatably arranged at the bottom end of the connector 901, and the second hydraulic cylinder 9 pushes the connector 901 and the pressing block 902 to move downwards, so that the pressing block 902 presses a bamboo cover plate workpiece;

after the bamboo cover plate workpiece is fixed, the gear motor 10 drives the lower chamfer template 11 and the bamboo cover plate workpiece and the pressing block 902 to slowly rotate;

a supporting table 4 is fixed on one side of the top of the polishing box 2, a sliding plate 5 is slidably arranged at the bottom end of the supporting table 4, a gear moving structure is arranged on one side of the surface of the sliding plate 5, a fixing frame 6 is arranged at the bottom end of the sliding plate 5, and a chamfer polishing assembly is arranged on the outer wall of one side of the fixing frame 6 in a lifting manner;

the chamfering polishing assembly comprises a first hydraulic cylinder 601 arranged on one side of the top end of a fixed frame 6, a motor seat 602 is arranged at the bottom end of the first hydraulic cylinder 601, the motor seat 602 is in sliding connection with the fixed frame 6, a polishing motor 7 is arranged at the top end of the motor seat 602, a grinding disc 8 is arranged at the output end of the polishing motor 7, the input end of the first hydraulic cylinder 601 is electrically connected with the output end of a PLC control panel 301, the first hydraulic cylinder 601 controls the operation heights of the polishing motor 7, the motor seat 602 and the grinding disc 8, the polishing motor 7 and a servo motor 502 are started to work through the PLC control panel 301, the grinding disc 8 is driven to rotate, and the corner of a bamboo cover plate workpiece is subjected to chamfering trimming treatment through the grinding disc 8;

the servo motor 502 drives the fixing frame 6, the polishing motor 7, the millstone 8 and other parts to move horizontally through a gear moving structure, so that the millstone 8 is always attached to the outer peripheral surface of the bamboo cover plate workpiece;

the gear moving structure comprises a rack 401 arranged on the surface of the supporting table 4 and a mounting seat 501 arranged on the surface of the sliding plate 5, wherein a servo motor 502 is arranged at the top of the mounting seat 501, the input end of the servo motor 502 is electrically connected with the output end of the PLC control panel 301, a driving gear 503 is arranged at the output end of the servo motor 502, the driving gear 503 is meshed with the rack 401, the servo motor 502 drives the driving gear 503 to rotate, and then the driving gear 503 drives the mounting seat 501, the servo motor 502, a fixing frame 6 and other components to move along the extending direction of the rack 401, so that the grinding disc 8 always moves along with the rotation of a bamboo cover plate workpiece until corner chamfering and polishing finishing treatment are completed on the bamboo cover plate workpiece;

an air duct 201 is installed at one side of the rear surface of the grinding box 2, and grinding waste in the grinding box 2 is discharged through the air duct 201.

When the embodiment of the application is used, firstly, a worker stacks bamboo cover plate workpieces to be chamfered and trimmed in the U-shaped storage rack 12, then starts a feeding structure to work through the PLC control panel 301, namely, the PLC control panel 301 starts a hydraulic cylinder III 14 to work, the three hydraulic cylinder III 14 pushes the bamboo cover plate workpiece at the bottommost end of the U-shaped storage rack 12 to move into the polishing box 2 from the rectangular through groove 1201 until the bamboo cover plate workpiece is pushed onto the lower chamfering template 11, then the two hydraulic cylinders 9 push the connector 901 and the pressing block 902 to descend, the pressing block 902 presses the bamboo cover plate workpiece, after the bamboo cover plate workpiece is fixed, the gear motor 10 drives the lower chamfering template 11, the bamboo cover plate workpiece and the pressing block 902 to slowly rotate, the connector 901 is the rotation center of the pressing block 902, at the moment, the bamboo cover plate workpiece slowly rotates under the driving of the lower chamfering template 11, then the PLC control panel 301 is used for starting the grinding motor 7 and the servo motor 502 to work, the grinding disc 8 is driven to rotate by the grinding motor 7, the corner of the bamboo cover plate workpiece is subjected to chamfering finishing treatment by the grinding disc 8, in the process, the working heights of the grinding motor 7, the motor seat 602 and the grinding disc 8 can be controlled by the hydraulic cylinder I601, the servo motor 502 is used for driving the fixing frame 6, the grinding motor 7, the grinding disc 8 and other parts to horizontally move by a gear moving structure, so that the grinding disc 8 always clings to the peripheral surface of the bamboo cover plate workpiece, namely the servo motor 502 is used for driving the driving gear 503 to rotate, the driving gear 503 drives the mounting seat 501, the servo motor 502, the fixing frame 6 and other parts to move along the extending direction of the rack 401, so that the grinding disc 8 always moves along with the bamboo cover plate workpiece, until the chamfering and the chamfering finishing treatment of the corner of the bamboo cover plate workpiece are finished, the manual operation of staff is unnecessary in this in-process, under the prerequisite that reduces workman intensity of labour, has effectively improved the chamfer efficiency and the chamfer precision of bamboo apron work piece, guarantees the shaping quality of bamboo lid, and after this group bamboo lid was maintained, the bamboo lid of next group was advanced by pneumatic cylinder three 14 and is gone into in the case 2 of polishing, and the bamboo lid that finishes this moment is gone into by the jack-in to discharging case 3, accomplishes the ejection of compact operation promptly.

Claims

1. Bamboo lid forming device, a serial communication port, including frame (1), frame (1) installs on the top of frame (1) and polish case (2), just frame (1) top of case (2) one side of polishing installs bamboo lid feeding structure, gear motor (10) are installed to one side at frame (1) top, chamfer template (11) down are installed to the output of gear motor (10), pneumatic cylinder two (9) are installed on the top of case (2) of polishing, just connector (901) are installed to the piston rod bottom of pneumatic cylinder two (9), briquetting (902) are installed in the bottom rotation of connector (901), one side at case (2) top of polishing is fixed with brace table (4), slide plate (5) are installed to the bottom slidable mounting of brace table (4), gear moving structure is installed to one side of slide plate (5) surface, mount (6) are installed in the bottom of slide plate (5), chamfer polishing assembly is installed in the outer wall lift of mount (6) one side, top (1) installs face plate (3), and control panel (301) are installed on one side of discharging PLC.

2. A bamboo cover forming apparatus as claimed in claim 1, wherein: an air pipe (201) is arranged on one side of the back surface of the polishing box (2).

3. A bamboo cover forming apparatus as claimed in claim 1, wherein: bamboo lid feeding structure is including installing U type storage rack (12) in frame (1) top one side, the inside of U type storage rack (12) piles up there is bamboo lid, be provided with on the outer wall of U type storage rack (12) one side and supply rectangle logical groove (1201) that bamboo lid worn out.

4. A bamboo cover forming apparatus as claimed in claim 3, wherein: the bamboo cover further comprises a bracket (13) arranged at the top end of the frame (1) at one side of the U-shaped storage rack (12), a third hydraulic cylinder (14) is arranged at the top end of the bracket (13), the third hydraulic cylinder (14) pushes the bamboo cover from the rectangular through groove (1201) to the lower chamfer template (11), and the input end of the third hydraulic cylinder (14) is electrically connected with the output end of the PLC control panel (301).

5. A bamboo cover forming apparatus as claimed in claim 1, wherein: chamfer polishing assembly is including installing in the first (601) of pneumatic cylinder of mount (6) top one side, motor cabinet (602) are installed to the bottom of first (601) of pneumatic cylinder, motor cabinet (602) and mount (6) sliding connection, motor (7) of polishing are installed on the top of motor cabinet (602), mill (8) are installed to the output of motor (7) of polishing, the input of motor (7) of polishing, first (601) of pneumatic cylinder and the output electric connection of PLC control panel (301).

6. A bamboo cover forming apparatus as claimed in claim 1, wherein: the gear moving structure comprises a rack (401) arranged on the surface of a supporting table (4) and a mounting seat (501) arranged on the surface of a sliding plate (5), wherein a servo motor (502) is arranged at the top of the mounting seat (501), the input end of the servo motor (502) is electrically connected with the output end of a PLC control panel (301), the output end of the servo motor (502) is provided with a driving gear (503), and the driving gear (503) and the rack (401) are meshed with each other.