CN219142735U - Ultrasonic automatic flaw detector for large pressure container - Google Patents
Ultrasonic automatic flaw detector for large pressure container Download PDFInfo
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- CN219142735U CN219142735U CN202320086047.9U CN202320086047U CN219142735U CN 219142735 U CN219142735 U CN 219142735U CN 202320086047 U CN202320086047 U CN 202320086047U CN 219142735 U CN219142735 U CN 219142735U
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- 239000000523 sample Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
The utility model discloses an ultrasonic automatic flaw detector for a large pressure container, which comprises a platform and clamping components, wherein the two sides of the bottom end of the platform are respectively provided with a bracket, the clamping components penetrate through the inside of the brackets, each clamping component comprises a screw rod, a spanner, a supporting block, a spring and a rubber soft plate, and one side, far away from the central axis of the platform, of each screw rod is provided with the spanner. Compared with the existing common ultrasonic automatic flaw detector, the ultrasonic automatic flaw detector for the large pressure vessel can clamp the large pressure vessel body with different sizes by rotating the wrench, meanwhile, the spring pushes the rubber soft plate to cling to the outline of the outer wall of the large pressure vessel body, equipment slipping of equipment during flaw detection is avoided, the practicability of the equipment is enhanced, the square is moved downwards through operation of the motor to drive the control panel and the ultrasonic detection head to detect the inside of the large pressure vessel body from top to bottom, and the flaw detection effect of the large pressure vessel body is improved.
Description
Technical Field
The utility model relates to the technical field of ultrasonic automatic flaw detectors, in particular to an ultrasonic automatic flaw detector for a large pressure vessel.
Background
The ultrasonic flaw detection is a method for detecting defects of parts by utilizing the characteristics that ultrasonic energy penetrates into the deep part of a metal material and is reflected at the edge of an interface when entering another section from the section, reflected waves are respectively generated when ultrasonic beams are led into the metal from the surface of the parts and meet the defects and the bottom surface of the parts, pulse waveforms are formed on a fluorescent screen, the positions and the sizes of the defects are judged according to the pulse waveforms, and the ultrasonic flaw detector is a machine working by applying the principle.
The traditional ultrasonic flaw detector cannot detect the large pressure container by clamping the large pressure container with different sizes, and when detecting the large pressure container with different sizes, flaw detectors with different specifications are needed, so that the practicability of the ultrasonic flaw detector is reduced, and aiming at the situation, the technical innovation is performed on the basis of the traditional ultrasonic automatic flaw detector.
Disclosure of Invention
The utility model aims to provide an ultrasonic automatic flaw detector for a large pressure container, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a large-scale pressure vessel ultrasonic automatic flaw detector, includes platform and clamping assembly, the bottom both sides of platform all are provided with the support, the clamping assembly runs through the inside at the support of support, and clamping assembly includes screw pole, spanner, prop up piece, spring and rubber soft board, one side that the platform axis was kept away from to the screw pole is provided with the spanner, and screw pole is provided with prop up the piece near one side of platform axis, prop up one side that the piece is close to the platform axis and be provided with the spring, and one side that the spring is close to the platform axis is provided with the rubber soft board, the inboard of rubber soft board is provided with large-scale pressure vessel body.
Further, the left side of the upper end of the platform is provided with a control screen, and the right side of the upper end of the platform is provided with a telescopic component.
Further, the flexible subassembly includes motor one, pinion, gear wheel and threaded rod, the left end of motor one is provided with the pinion, and the lower extreme of pinion is provided with the gear wheel, the inside of gear wheel runs through there is the threaded rod.
Further, the lower extreme of threaded rod is provided with the square, and the upper end left side of square is provided with the flexible post.
Further, square grooves are formed in the square blocks, and rotating assemblies are arranged in the square grooves.
Further, the rotating assembly comprises a second motor, a rotating rod, a control panel, an ultrasonic detecting head, an air cylinder and a marking pen, wherein the rotating rod is arranged at the lower end of the second motor, the control panel is arranged at the lower end of the rotating rod, the ultrasonic detecting head is arranged at the lower end of the control panel, the air cylinder is arranged at the right end of the control panel, and the marking pen is arranged at the right end of the air cylinder.
Compared with the prior art, the utility model has the beneficial effects that: through rotating the spanner, can the not unidimensional large-scale pressure vessel body of centre gripping, the outer wall profile of large-scale pressure vessel body is hugged closely to the spring promotion rubber soft board simultaneously, avoids equipment landing when detecting a flaw to reinforcing equipment's practicality makes the square move down through motor one and drives control panel and ultrasonic detection head and surveys large-scale pressure vessel body inside from top to bottom, improves large-scale pressure vessel body effect of detecting a flaw.
1. According to the utility model, the support, the screw rod, the spanner, the supporting block spring, the rubber soft plate and the large pressure container body are arranged, an operator places the support on two sides of the large pressure container body, then rotates the spanner to drive the screw rod to rotate, and simultaneously moves towards the outer wall of the large pressure container body, the screw rod moves to drive the supporting block and the spring to move, the spring moves to drive the rubber soft plate to clamp the outer wall of the large pressure container body, and simultaneously the spring pushes the rubber soft plate to cling to the outline of the outer wall of the large pressure container body, and the large pressure container body with different sizes can be clamped by rotating the spanner, and meanwhile the spring pushes the rubber soft plate to cling to the outline of the outer wall of the large pressure container body, so that equipment is prevented from slipping when equipment is subjected to flaw detection, and the practicability of the equipment is enhanced.
2. The large pressure container body, the motor I, the pinion, the large gear, the threaded rod, the square, the telescopic column, the control panel and the ultrasonic detection head are arranged, the motor I runs to drive the pinion to rotate, the pinion rotates to drive the large gear and the threaded rod to rotate, the threaded rod rotates to move downwards, the threaded rod moves to drive the square to move downwards, meanwhile, the square stretches the telescopic column in the moving process, the telescopic column is started to limit the action, the square is prevented from being driven to rotate when the threaded rod rotates, and the control panel and the ultrasonic detection head are driven to detect the inside of the large pressure container body from top to bottom when the square moves downwards, so that the flaw detection effect of the large pressure container body is improved.
Drawings
FIG. 1 is a schematic diagram of a front cross-sectional structure of an ultrasonic automatic flaw detector for a large pressure vessel according to the present utility model;
FIG. 2 is a schematic perspective view of a support and support block of an ultrasonic automatic flaw detector for a large pressure vessel according to the present utility model;
FIG. 3 is a schematic block and cylinder perspective view of an ultrasonic automatic flaw detector for a large pressure vessel according to the present utility model.
In the figure: 1. a platform; 2. a bracket; 3. a clamping assembly; 301. a screw rod; 302. a wrench; 303. a support block; 304. a spring; 305. a rubber soft board; 4. a large pressure vessel body; 5. a control screen; 6. a telescoping assembly; 601. a first motor; 602. a pinion gear; 603. a large gear; 604. a threaded rod; 7. a square block; 8. a telescopic column; 9. a square groove; 10. a rotating assembly; 1001. a second motor; 1002. a rotating lever; 1003. a control panel; 1004. an ultrasonic probe; 1005. a cylinder; 1006. a marker pen.
Detailed Description
As shown in fig. 2, the ultrasonic automatic flaw detector for the large pressure vessel comprises a platform 1 and a clamping component 3, wherein the two sides of the bottom end of the platform 1 are respectively provided with a bracket 2, the clamping component 3 penetrates through the bracket 2 of the bracket 2, the clamping component 3 comprises a screw rod 301, a wrench 302, a supporting block 303, a spring 304 and a rubber soft plate 305, the wrench 302 is arranged on one side, far away from the central axis of the platform 1, of the screw rod 301, the supporting block 303 is arranged on one side, close to the central axis of the platform 1, of the supporting block 303, the spring 304 is arranged on one side, close to the central axis of the platform 1, of the spring 304, the rubber soft plate 305 is arranged on one side, close to the central axis of the platform 1, of the rubber soft plate 305, and the large pressure vessel body 4 is arranged on the inner side of the rubber soft plate 305;
as shown in fig. 1, a control screen 5 is arranged on the left side of the upper end of the platform 1, a telescopic component 6 is arranged on the right side of the upper end of the platform 1, the telescopic component 6 comprises a first motor 601, a pinion 602, a large gear 603 and a threaded rod 604, the pinion 602 is arranged on the left end of the first motor 601, the large gear 603 is arranged on the lower end of the pinion 602, the threaded rod 604 penetrates through the interior of the large gear 603, a square block 7 is arranged on the lower end of the threaded rod 604, a telescopic column 8 is arranged on the left side of the upper end of the square block 7, the first motor 601 operates to drive the pinion 602 to rotate, the pinion 602 rotates to drive the large gear 603 and the threaded rod 604 to rotate, the threaded rod 604 rotates to move downwards, and the threaded rod 604 moves to drive the square block 7 to move downwards;
meanwhile, the telescopic column 8 is lengthened in the moving process of the square block 7, the telescopic column 8 is opened to limit, the square block 7 is driven to rotate when the threaded rod 604 is prevented from rotating, and the control panel 1003 and the ultrasonic detection head 1004 are driven to detect the inside of the large-sized pressure container body 4 from top to bottom when the square block 7 moves downwards, so that the flaw detection effect of the large-sized pressure container body 4 is improved.
A square groove 9 is formed in the square block 7, a rotating assembly 10 is arranged in the square groove 9, the rotating assembly 10 comprises a second motor 1001, a rotating rod 1002, a control panel 1003, an ultrasonic probe 1004, an air cylinder 1005 and a marker 1006, the rotating rod 1002 is arranged at the lower end of the second motor 1001, the control panel 1003 is arranged at the lower end of the rotating rod 1002, the ultrasonic probe 1004 is arranged at the lower end of the control panel 1003, the air cylinder 1005 is arranged at the right end of the control panel 1003, the marker 1006 is arranged at the right end of the air cylinder 1005, and the wireless transmission control screen 5 displays;
when the inner wall of the large pressure container body 4 is found to be wound, the second motor 1001 operates to drive the rotating rod 1002 to rotate, the rotating rod 1002 rotates to drive the control disc 1003 to rotate, the control disc 1003 rotates to drive the air cylinder 1005 and the marker 1006 to rotate to the wound of the large pressure container body 4, and then the air cylinder 1005 stretches out to enable the marker 1006 to mark the wound of the large pressure container body 4, so that a wound point is avoided when a worker maintains the wound of the large pressure container body 4, and the maintenance qualification rate of the large pressure container body 4 is improved.
Working principle: when the large pressure container ultrasonic automatic flaw detector is used, firstly, an operator puts a bracket 2 into two sides of a large pressure container body 4, then rotates a wrench 302, drives a screw rod 301 to rotate, simultaneously moves towards the outer wall of the large pressure container body 4 when the screw rod 301 rotates, drives a support block 303 to move, the support block 303 moves to drive a spring 304 to move, the spring 304 moves to drive a rubber soft plate 305 to clamp the outer wall of the large pressure container body 4, then the spring 304 pushes the rubber soft plate 305 to cling to the outline of the outer wall of the large pressure container body 4, a power supply is fixed, a motor I601 operates to drive a pinion 602 to rotate, the pinion 602 rotates to drive a large gear 603 to rotate, a threaded rod 604 is driven to move downwards, simultaneously, the square 7 stretches a telescopic column 8 to limit a role in the moving process, the threaded rod 604 is prevented from rotating, a control panel 1003 and an ultrasonic probe 1004 detect the inner wall of the large pressure container body 4 from top to bottom, a wound site is driven by a wireless transmission control panel 1006, a wound site is driven by a motor I601 to rotate to drive a pinion 602 to rotate, a large gear 603 rotates to drive a large gear 603 rotates, a threaded rod 604 moves a square 7 moves downwards, and simultaneously stretches out a telescopic column 8, the telescopic column 8 is driven by a limited role when a wound marker 1003 rotates, and a wound marker 1006 rotates a wound site is driven by a wound marker 1006, and rotates a wound marker 4, and a wound marker 1006, and a wound marker is driven by a wound marker 4 rotates.
Claims (6)
1. The utility model provides a large-scale pressure vessel ultrasonic automatic flaw detector, includes platform (1) and clamping assembly (3), a serial communication port, the bottom both sides of platform (1) all are provided with support (2), clamping assembly (3) run through the inside at support (2) of support (2), and clamping assembly (3) include screw pole (301), spanner (302), prop up piece (303), spring (304) and rubber soft board (305), one side that screw pole (301) was kept away from the platform (1) axis is provided with spanner (302), and one side that screw pole (301) is close to platform (1) axis is provided with prop up piece (303), one side that prop up piece (303) is close to platform (1) axis is provided with spring (304), and one side that spring (304) is close to platform (1) axis is provided with rubber soft board (305), the inboard of rubber soft board (305) is provided with large-scale pressure vessel body (4).
2. The ultrasonic automatic flaw detector for the large-sized pressure vessel according to claim 1, wherein a control screen (5) is arranged on the left side of the upper end of the platform (1), and a telescopic assembly (6) is arranged on the right side of the upper end of the platform (1).
3. The ultrasonic automatic flaw detector for the large pressure vessel according to claim 2, wherein the telescopic assembly (6) comprises a motor I (601), a pinion (602), a large gear (603) and a threaded rod (604), the pinion (602) is arranged at the left end of the motor I (601), the large gear (603) is arranged at the lower end of the pinion (602), and the threaded rod (604) penetrates through the large gear (603).
4. A large pressure vessel ultrasonic automatic flaw detector according to claim 3, characterized in that the lower end of the threaded rod (604) is provided with a square block (7), and the upper left side of the square block (7) is provided with a telescopic column (8).
5. The ultrasonic automatic flaw detector for large-scale pressure vessels according to claim 4, wherein square grooves (9) are provided in the square blocks (7), and a rotating assembly (10) is provided in the square grooves (9).
6. The ultrasonic automatic flaw detector for the large pressure vessel according to claim 5, wherein the rotating assembly (10) comprises a motor two (1001), a rotating rod (1002), a control panel (1003), an ultrasonic probe (1004), a cylinder (1005) and a marker (1006), the rotating rod (1002) is arranged at the lower end of the motor two (1001), the control panel (1003) is arranged at the lower end of the rotating rod (1002), the ultrasonic probe (1004) is arranged at the lower end of the control panel (1003), the cylinder (1005) is arranged at the right end of the control panel (1003), and the marker (1006) is arranged at the right end of the cylinder (1005).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320086047.9U CN219142735U (en) | 2023-01-30 | 2023-01-30 | Ultrasonic automatic flaw detector for large pressure container |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320086047.9U CN219142735U (en) | 2023-01-30 | 2023-01-30 | Ultrasonic automatic flaw detector for large pressure container |
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| CN219142735U true CN219142735U (en) | 2023-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320086047.9U Active CN219142735U (en) | 2023-01-30 | 2023-01-30 | Ultrasonic automatic flaw detector for large pressure container |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117030731A (en) * | 2023-07-25 | 2023-11-10 | 浙江翱力新材料科技有限公司 | Inner wall detection equipment and method for pressure container production |
-
2023
- 2023-01-30 CN CN202320086047.9U patent/CN219142735U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117030731A (en) * | 2023-07-25 | 2023-11-10 | 浙江翱力新材料科技有限公司 | Inner wall detection equipment and method for pressure container production |
| CN117030731B (en) * | 2023-07-25 | 2024-02-20 | 浙江翱力新材料科技有限公司 | Pressure container inner wall detection equipment and detection method |
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Address after: Room 2401, Building B, International Mansion, No. 148 Yuhua East Road, Yuhua District, Shijiazhuang City, Hebei Province, 050000 Patentee after: Shanke Feitai (Hebei) Testing Technology Co.,Ltd. Country or region after: China Address before: International Mingdi 1-2401, No. 148 Yuhua East Road, Yuhua District, Shijiazhuang City, Hebei Province, 050000 Patentee before: Shijiazhuang Feitai Testing Instrument Co.,Ltd. Country or region before: China |