CN219139898U - Eccentric expansion pipe sealing valve - Google Patents
Eccentric expansion pipe sealing valve Download PDFInfo
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- CN219139898U CN219139898U CN202220163279.5U CN202220163279U CN219139898U CN 219139898 U CN219139898 U CN 219139898U CN 202220163279 U CN202220163279 U CN 202220163279U CN 219139898 U CN219139898 U CN 219139898U
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Abstract
Description
技术领域technical field
本方案涉及阀门领域,具体涉及一种偏心膨胀管密封阀;The proposal relates to the field of valves, in particular to an eccentric expansion tube sealing valve;
因其结构内缩式,下述统一用名字“一种内缩式偏心膨胀管密封阀”描述。Because of its retractable structure, the name "a retractable eccentric expansion tube sealing valve" will be used to describe it uniformly below.
其中阀门的外伸式膨胀管组件在充气或液时,或排放气或液时,伸缩变形;Among them, the extended expansion tube assembly of the valve is stretched and deformed when it is inflated with air or liquid, or when it is discharged with gas or liquid;
其内缩式膨胀管组件的运动组件中心点,随阀门开启至关闭或关闭至开启的动态过程发生变化;The center point of the moving component of the retractable expansion tube component changes with the dynamic process of the valve opening to closing or closing to opening;
即阀门初始位置在开启位置,然后内缩式膨胀管组件充气或液,一直到关闭位置,内缩式膨胀管组件的运动组件中心点有一个动态的偏移距离;That is, the initial position of the valve is in the open position, and then the retractable expansion tube assembly is inflated with air or liquid until it reaches the closed position, and the center point of the moving component of the retractable expansion tube assembly has a dynamic offset distance;
或阀门初始位置在关闭位置,然后内缩式膨胀管组件排气或液,一直到开启位置,内缩式膨胀管组件的运动组件中心点有一个动态的偏移距离;Or the initial position of the valve is in the closed position, and then the retractable expansion tube assembly exhausts or liquids until it reaches the open position, and the center point of the moving component of the retractable expansion tube assembly has a dynamic offset distance;
其中内缩式膨胀管组件的阀座,在充气或液膨胀后与阀体紧密接触密封,进而封闭阀体内介质输送截面,关闭阀门;Among them, the valve seat of the retractable expansion tube assembly closely contacts and seals with the valve body after inflation or liquid expansion, and then closes the medium delivery section in the valve body and closes the valve;
其中内缩式膨胀管组件的阀座,在自身弹力作用下排出气或液时,露出阀体内部空间,形成阀体内介质输送通道,打开阀门;Among them, the valve seat of the retractable expansion tube assembly, when the gas or liquid is discharged under the action of its own elasticity, exposes the inner space of the valve body, forms a medium delivery channel in the valve body, and opens the valve;
进而实现对介质的切断与导通,实现阀门的开启或关闭;Then realize the cutting and conducting of the medium, and realize the opening or closing of the valve;
是一种内缩式膨胀管组件运动组件存在偏心运动的,内缩式偏心膨胀管密封阀。It is a retractable eccentric expansion tube sealing valve with eccentric movement in the moving component of the retractable expansion tube assembly.
背景技术Background technique
申请号为202010267761.9的发明专利公开了一种膨胀管密封阀,包括阀体组件、膨胀管组件、开位和关位传感器组件、密封组件、连接组件、保护组件。The invention patent with the application number 202010267761.9 discloses an expansion pipe sealing valve, including a valve body assembly, an expansion pipe assembly, an open position and a closed position sensor assembly, a sealing assembly, a connection assembly, and a protection assembly.
上述阀门,由于阀门结构限制存在下述问题:The above-mentioned valve has the following problems due to the restriction of the valve structure:
1.当阀门处于开启位置时,管路内介质压力作用于膨胀管阀座。其膨胀管组件的阀座会受压力作用变形,阀座的截面,会在流入介质的压力下变形,外部形状会有改变,例如阀座横截面外圆形状会内凹,或阀座变成扁平椭圆状,改变阀体腔体内的介质流动形态,造成较大压力波动,影响工艺效果。1. When the valve is in the open position, the medium pressure in the pipeline acts on the valve seat of the expansion tube. The valve seat of the expansion tube assembly will be deformed by pressure, the cross section of the valve seat will be deformed under the pressure of the inflowing medium, and the external shape will change, for example, the outer circle of the cross section of the valve seat will be concave, or the valve seat will become The flat oval shape changes the flow form of the medium in the valve body cavity, causing large pressure fluctuations and affecting the process effect.
2.同问题1状态,当阀门处于开启位置时,管路内介质压力作用于膨胀管阀座,膨胀管阀座局部内凹变形,与正常开启时阀座外凸状态不一致,导致其对阀座端部即阀座连接膨胀管组件宝塔接头处产生不同方向的应力,长期作用下,导致阀座局部开裂。2. Same as problem 1, when the valve is in the open position, the medium pressure in the pipeline acts on the valve seat of the expansion pipe, and the valve seat of the expansion pipe is partially concave and deformed, which is inconsistent with the convex state of the valve seat when it is normally opened, causing its impact on the valve. The end of the seat, that is, the joint where the valve seat connects to the pagoda of the expansion tube assembly, produces stress in different directions. Under long-term action, the valve seat is partially cracked.
3.当阀门关闭时,膨胀管阀座充气膨胀变形,其直径变大,其轴向总长度也会有增加,这个增加会导致膨胀管阀座变形,导致在阀体接触位置出现褶皱,有时候会密封不良,甚至导致膨胀管阀座过快损坏。3. When the valve is closed, the valve seat of the expansion tube is inflated and deformed, its diameter becomes larger, and its total axial length will also increase. This increase will cause deformation of the valve seat of the expansion tube, resulting in wrinkles at the contact position of the valve body. Sometimes it will be poorly sealed, and even cause the valve seat of the expansion tube to be damaged too quickly.
4.当阀门进管、出管都位于第一阀座接触腔时,阀门走粉料或细小颗粒物,使用压缩气体输送时,在阀体腔体内部上侧第二阀座非接触腔,和阀体腔体内部下侧第三阀座非接触腔,会存在一定的物料堆积,堆积较多时,会影响阀门开启关闭,进而影响性能。4. When the inlet pipe and outlet pipe of the valve are located in the contact chamber of the first valve seat, the valve will carry powder or fine particles, and when compressed gas is used to transport, the second valve seat non-contact chamber on the upper side of the valve body cavity, and the valve There will be a certain amount of material accumulation in the non-contact cavity of the third valve seat on the lower side of the body cavity. When the accumulation is large, it will affect the opening and closing of the valve, thereby affecting the performance.
发明内容Contents of the invention
本方案针对上述问题,克服至少一个不足,提供一种内缩式偏心膨胀管密封阀。This solution aims at the above problems, overcomes at least one deficiency, and provides a retractable eccentric expansion tube sealing valve.
为实现上述目的,本方案提供如下技术方案。In order to achieve the above purpose, this solution provides the following technical solutions.
一种内缩式偏心膨胀管密封阀,其特征在于,包括如下组件:A retractable eccentric expansion tube sealing valve is characterized in that it includes the following components:
阀门组件,组件包括:Valve assembly, assembly includes:
阀体组件:阀体、阀体上法兰、阀体下法兰、阀体上压盖、阀体下压盖、介质进管、介质进管法兰、介质出管、介质出管法兰、终端喷淋管,用于与设备或管道连接或实现终端喷淋功能;Valve body components: valve body, valve body upper flange, valve body lower flange, valve body upper gland, valve body lower gland, medium inlet pipe, medium inlet pipe flange, medium outlet pipe, medium outlet flange , Terminal spray pipe, used to connect with equipment or pipelines or realize terminal spray function;
内缩式膨胀管组件,包括:Collapsible expansion tube assembly, including:
运动组件:内缩式膨胀管阀座、宝塔接头上金属卡箍、宝塔接头下金属卡箍,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管;Movement components: retractable expansion tube valve seat, upper metal clamp of pagoda joint, lower metal clamp of pagoda joint, retractable upper pagoda joint, retractable upper pagoda joint valve seat inner extension tube, retractable lower pagoda joint , Retractable lower pagoda joint valve seat inner extension tube;
固定组件,内缩式下宝塔接头支撑组件;Fixed components, retractable lower pagoda joint support components;
用于实现阀门开启关闭时的密封;Used to realize the sealing when the valve is opened and closed;
密封组件:各位置密封垫片、关位传感器密封垫片,用于阀门的密封;Sealing components: sealing gaskets for each position and closing position sensor sealing gaskets, used for valve sealing;
连接组件:各位置螺栓、螺母,用于阀门各组件的连接;Connection components: bolts and nuts at various positions, used for connection of various components of the valve;
导管组件:导管、导管支撑环,用于支撑内缩式膨胀管组件;同时导管,可选的安装开位和关位传感器组件。Conduit components: conduit, conduit support ring, used to support the retractable expansion tube assembly; at the same time conduit, optional installation of open position and close position sensor components.
其中导管组件:导管,导管支撑环,用于支撑作用,支撑原理与内缩式下宝塔接头支撑组件相同;Among them, the conduit components: conduit, conduit support ring, are used for support, and the support principle is the same as that of the retractable lower pagoda joint support assembly;
导管组件和内缩式下宝塔接头支撑组件两者互为取代,不同时出现;The conduit assembly and the retractable lower pagoda joint support assembly replace each other and do not appear at the same time;
选择内缩式下宝塔接头支撑组件,不安装导管组件,同时阀体下压盖一般不开孔,且该组件一般不安装开位和关位传感器组件;特殊情况,例如,组件的支撑杆与阀体下压盖开孔螺纹连接,支撑杆一根或多根,内部空心,设置开位和关位传感器组件,一般适用于较大口径阀门,DN200以上口径,节省材料成本;Select the retractable lower pagoda joint support assembly, do not install the conduit assembly, and the lower gland of the valve body generally does not have holes, and this assembly generally does not install the open position and close position sensor assemblies; in special cases, for example, the support rod of the assembly and The lower gland of the valve body is threadedly connected, one or more support rods, and the interior is hollow, and the opening and closing sensor components are installed. It is generally suitable for larger-diameter valves, with a diameter above DN200, saving material costs;
选择导管组件,不安装内缩式下宝塔接头支撑组件,阀体下压盖开孔,可选的安装开位和关位传感器组件,或阀塞,或观察孔玻璃塞盖;Select the conduit assembly, do not install the retractable lower pagoda joint support assembly, open the lower gland of the valve body, and optionally install the opening and closing sensor assemblies, or the valve plug, or the glass plug cover of the observation hole;
上述阀门组件组成基本阀门结构,成为基础阀门;The above valve components form the basic valve structure and become the basic valve;
阀门附属组件:Valve accessory components:
保护组件:上卡箍保护套、下卡箍保护套,用于内缩式膨胀管组件的宝塔接头上金属卡箍、宝塔接头Protection components: upper clamp protective sleeve, lower clamp protective sleeve, metal clamp and pagoda joint on the pagoda joint of the retractable expansion tube assembly
下金属卡箍的保护;The protection of the lower metal clamp;
开位和关位传感器组件:包括安装在不同阀门组件位置的传感器组件,用于检测阀门工作状态;Open position and closed position sensor components: including sensor components installed in different valve component positions, used to detect the working status of the valve;
防堆料组件,包括:漏斗状接口、防堆料导管、导管接头、出管延长管组件;Anti-stacking components, including: funnel-shaped interface, anti-stacking conduit, conduit connector, and outlet extension tube assembly;
基础阀门,任选的,base valve, optional,
安装有上述附属组件的一种或几种或全部;One or several or all of the above-mentioned auxiliary components are installed;
或者安装有一种或几种或全部的附属组件的一部分组件;Or a part of the components installed with one or several or all of the subsidiary components;
或者安装有完整的一种或几种的附属组件,同时在安装一种或几种的附属组件的一部分组件。Or one or more of the auxiliary components are completely installed, and a part of one or more of the auxiliary components is installed at the same time.
上述阀门附属组件,对基础阀门进行功能完善,实现对组件的保护,实现设备对阀门的控制,实现阀门的顺畅运行,例如防堆料组件和导管组件支持件,实现特殊工艺,例如粉料的保护运行。The auxiliary components of the above-mentioned valves improve the functions of the basic valves, realize the protection of the components, realize the control of the equipment on the valves, and realize the smooth operation of the valves, such as anti-stacking components and conduit component supports, and realize special processes, such as powder. Protection runs.
所述阀体组件的阀体内部为一个腔体,腔体内部安装有内缩式膨胀管组件;所述内缩式膨胀管组件的膨胀管阀座未充气或未充液膨胀时,阀体腔体内有一环状空腔,介质在内部流通;所述内缩式膨胀管组件的膨胀管阀座充气或充液膨胀后,膨胀管阀座外壁与阀体内壁紧密接触,形成第一阀座接触腔,阻断介质流通,同时在阀体腔体内部上侧存在一个第二阀座非接触腔,在阀体腔体内部下侧存在一个第三阀座非接触腔;The inside of the valve body of the valve body assembly is a cavity, and a retractable expansion tube assembly is installed inside the cavity; when the expansion tube valve seat of the retractable expansion tube assembly is not inflated or not filled with liquid, the valve body cavity There is an annular cavity in the body, and the medium circulates inside; after the expansion tube valve seat of the retractable expansion tube assembly is inflated or filled with liquid, the outer wall of the expansion tube valve seat is in close contact with the inner wall of the valve, forming the first valve seat contact Cavity to block the flow of medium, and at the same time, there is a second valve seat non-contact cavity on the upper side of the valve body cavity, and a third valve seat non-contact cavity on the lower side of the valve body cavity;
所述内缩式膨胀管组件,其固定组件的内缩式下宝塔接头支撑组件,等待可运动的运动组件发生位移,插入运动组件的内缩式下宝塔接头阀座内延长管内,运动组件和固定组件相互支撑,运动组件总长度可变;The retractable expansion tube assembly, the retractable lower pagoda joint support assembly of the fixed assembly, waits for the displacement of the movable moving assembly, and inserts it into the extension tube of the retractable lower pagoda joint valve seat of the moving assembly, and the moving assembly and The fixed components support each other, and the total length of the moving components is variable;
在内缩式膨胀管组件运动组件未充气或未充液,阀门全开时,其长度为最小值,当内缩式膨胀管组件运动组件充气或充液阀门关闭时,内缩式膨胀管阀座受压膨胀,直径变大且长度增加,达到输入气或液的设定最大值时,阀座与阀体紧密贴合,阀门关闭,内缩式膨胀管组件运动组件长度达到最大值;内缩式膨胀管组件运动组件总长度的中心点,随膨胀管阀座受压膨胀过程产生的长度变化而变化,同时膨胀管阀座的中心点在阀体腔体内的位置也随之变化;The moving component of the retractable expansion tube assembly is not inflated or not filled with liquid, and when the valve is fully open, its length is the minimum value. When the moving component of the retractable expansion tube assembly is inflated or the filling valve is closed, the retractable expansion tube valve The seat expands under pressure, the diameter becomes larger and the length increases, and when the maximum value of the input gas or liquid is reached, the valve seat and the valve body are tightly fitted, the valve is closed, and the length of the moving component of the retractable expansion tube assembly reaches the maximum value; The center point of the total length of the moving assembly of the retractable expansion tube assembly changes with the length change of the expansion tube seat under pressure and expansion, and the position of the center point of the expansion tube seat in the valve body cavity also changes accordingly;
即内缩式膨胀管组件的运动组件中心点在阀门开启关闭过程中存在运动偏移,阀门在开启和关闭过程中,内缩式膨胀管组件运动组件的中心点与初始位置存在不同的偏心距离;That is, the center point of the moving component of the retractable expansion tube assembly has a motion offset during the opening and closing process of the valve. During the opening and closing process of the valve, the center point of the moving component of the retractable expansion tube assembly has different eccentric distances from the initial position. ;
所述内缩式膨胀管组件运动组件与导管组件连接。The movement assembly of the retractable expansion tube assembly is connected with the catheter assembly.
导管组件插入,内缩式膨胀管组件运动组件的内缩式下宝塔接头阀座内延长管内,内缩式膨胀管组件运动组件和导管组件相互支撑,内缩式膨胀管组件运动组件总长度可变;在内缩式膨胀管组件运动组件未充气或未充液,阀门全开时,其长度为最小值,当内缩式膨胀管组件运动组件充气或充液阀门关闭时,内缩式膨胀管阀座受压膨胀,直径变大且长度增加,达到输入气或液的设定最大值时,阀座与阀体紧密贴合,阀门关闭,内缩式膨胀管组件运动组件长度达到最大值;内缩式膨胀管组件运动组件总长度的中心点,随膨胀管阀座受压膨胀过程产生的长度变化而变化,同时膨胀管阀座的中心点在阀体腔体内的位置也随之变化,即内缩式膨胀管组件运动组件中心点在阀门开启关闭过程中存在运动偏移,阀门在开启和关闭过程中,内缩式膨胀管组件运动组件中心点与初始位置存在不同的偏心距离;The catheter assembly is inserted, and the retractable lower pagoda joint valve seat of the retractable expansion tube assembly moves inside the extension tube. The retractable expansion tube assembly and the catheter assembly support each other. The total length of the retractable expansion tube assembly can be change; the moving component of the retractable expansion tube assembly is not inflated or liquid-filled, and its length is the minimum value when the valve is fully open. When the moving component of the retractable expansion tube assembly is inflated or the filling valve is closed, the retractable expansion The valve seat of the tube expands under pressure, the diameter becomes larger and the length increases, and when the maximum value of the input gas or liquid is reached, the valve seat and the valve body are tightly fitted, the valve is closed, and the length of the moving component of the retractable expansion tube assembly reaches the maximum value ;The center point of the total length of the moving assembly of the retractable expansion tube assembly changes with the length change of the expansion tube seat under pressure and expansion, and at the same time the position of the center point of the expansion tube seat in the valve body cavity also changes accordingly. That is, the center point of the moving component of the retractable expansion tube assembly has a motion offset during the opening and closing process of the valve. During the opening and closing process of the valve, there are different eccentric distances between the center point of the moving component of the retractable expansion tube assembly and the initial position;
即内缩式膨胀管组件运动组件:That is, the retractable expansion tube assembly movement assembly:
在开启--关闭或关闭--开启的动态过程中内缩式膨胀管组件运动组件总长度变化,阀门全开时最小,阀门全关时最大;In the dynamic process of opening-closing or closing-opening, the total length of the moving components of the retractable expansion tube assembly changes, the minimum is when the valve is fully open, and the maximum is when the valve is fully closed;
在开启--关闭或关闭--开启的动态过程中,内缩式膨胀管组件运动组件中心点位置动态变化;In the dynamic process of opening-closing or closing-opening, the position of the center point of the moving assembly of the retractable expansion tube assembly changes dynamically;
在阀门开启--关闭或关闭--开启的动态过程中,内缩式膨胀管组件运动组件的动态中心点,相对于内缩式膨胀管组件运动组件原始开位或原始关位的中心点,有偏心距离;In the dynamic process of opening-closing or closing-opening of the valve, the dynamic center point of the moving component of the retractable expansion tube assembly is relative to the center point of the original opening position or the original closing position of the moving component of the retractable expansion tube assembly, There is an eccentric distance;
在阀门开启--关闭或关闭--开启的过程中,内缩式膨胀管组件运动组件中心点的初始位相对于最终位置,有偏心距离。In the process of opening-closing or closing-opening of the valve, the initial position of the center point of the movement component of the retractable expansion tube assembly has an eccentric distance relative to the final position.
所述阀体组件,其中,阀体、阀体上法兰、阀体下法兰、介质进管、介质进管法兰、介质出管、介质出管法兰、终端喷淋管,The valve body assembly, wherein, the valve body, the upper flange of the valve body, the lower flange of the valve body, the medium inlet pipe, the medium inlet pipe flange, the medium outlet pipe, the medium outlet pipe flange, and the terminal spray pipe,
上述备件组合成阀体组件M,其中阀体组件M的各备件,The above spare parts are combined into a valve body assembly M, wherein each spare part of the valve body assembly M,
可选的,采用一体铸造成型,Optionally, one-piece casting is adopted,
可选的,各备件分别铸造成型或机加工成型后,再焊接在一起,或通过螺栓、螺纹连接在一起;Optionally, each spare part is cast or machined separately, and then welded together, or connected together by bolts or threads;
可选的,阀体上压盖、阀体下压盖、铸造成型或者机加工成型;Optionally, the upper gland of the valve body, the lower gland of the valve body, casting or machining;
阀体组件M,各组件的连接形式如下述;Valve body assembly M, the connection form of each assembly is as follows;
可选的,一体铸造成型连接,成型后部分位置机械加工,使其达到阀门标准连接或安装要求,例如美标或国标连接标准;Optional, one-piece casting and forming connection, after forming, some positions are machined to make it meet the valve standard connection or installation requirements, such as American standard or national standard connection standard;
可选的,各备件分别铸造成型或机加工成型后,在焊接在一起,Optionally, each spare part is cast or machined separately, and then welded together,
可选的,通过螺栓连接法兰,连接在一起,optional, by bolting the flanges together,
可选的,通过螺纹连接组合在一起。Optionally, screwed together.
所述内缩式膨胀管组件,The retractable expansion tube assembly,
可选的,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管,为独立部件;Optionally, the retractable upper pagoda joint and the inner extension tube of the retractable upper pagoda joint valve seat are independent components;
优选的,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管,连接在一起,直接通过机加工或铸造等加工形式,一体化成型;Preferably, the inner retractable upper pagoda joint and the inner extension tube of the inner retractable upper pagoda joint valve seat are connected together and directly formed in one piece through machining or casting;
可选的,内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管,为独立部件;Optionally, the retractable lower pagoda joint and the inner extension tube of the retractable lower pagoda joint valve seat are independent components;
优选的,内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管,连接在一起,直接通过机加工或铸造等加工形式,一体化成型;Preferably, the retractable lower pagoda joint and the inner extension tube of the valve seat of the retractable lower pagoda joint are connected together, and are directly formed in one piece through machining or casting;
所述内缩式膨胀管组件,包括:The retractable expansion tube assembly includes:
运动组件:内缩式膨胀管阀座、宝塔接头上金属卡箍、宝塔接头下金属卡箍,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管;Movement components: retractable expansion tube valve seat, upper metal clamp of pagoda joint, lower metal clamp of pagoda joint, retractable upper pagoda joint, retractable upper pagoda joint valve seat inner extension tube, retractable lower pagoda joint , Retractable lower pagoda joint valve seat inner extension tube;
固定组件,内缩式下宝塔接头支撑组件;Fixed components, retractable lower pagoda joint support components;
优选的,内缩式上宝塔接头,内部中空,内外有螺纹或有连接螺孔,用于连接有上宝塔接头阀座内延长管,用于进气或进液;可用于连接膨胀管阀座;当内缩式上宝塔接头与膨胀管阀座连接时,连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;Preferably, the retractable upper pagoda joint is hollow inside, with internal and external threads or connecting screw holes, used to connect the inner extension pipe of the valve seat with the upper pagoda joint, used for air or liquid; it can be used to connect the valve seat of the expansion pipe ;When the retractable upper pagoda joint is connected with the valve seat of the expansion pipe, the joint is pagoda joint pattern, and the pagoda pattern connected by standard air pipe or hose is adopted;
优选的,内缩式上宝塔接头阀座内延长管内部中空,内外有螺纹;加工有孔或槽,用于进入的气或液能直接进入膨胀管阀座;内外有螺纹,用于连接膨胀管阀座;当内缩式上宝塔接头阀座内延长管与膨胀管阀座连接时,连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;Preferably, the inner extension tube of the retractable upper pagoda joint valve seat is hollow inside, with threads inside and outside; holes or grooves are processed, so that the gas or liquid entering can directly enter the valve seat of the expansion tube; there are threads inside and outside, used to connect the expansion tube Pipe valve seat; when the inner extension tube of the retractable upper pagoda joint valve seat is connected with the expansion pipe valve seat, the joint is pagoda joint pattern, and the pagoda pattern connected by standard air pipe or hose is adopted;
优选的,内缩式下宝塔接头,内部中空,内外有螺纹或有连接螺孔,用于连接有上宝塔接头阀座内延长管,用于连接膨胀管阀座;当内缩式下宝塔接头与膨胀管阀座连接时,连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;Preferably, the retractable lower pagoda joint is hollow inside, with internal and external threads or connecting screw holes, which are used to connect the inner extension pipe of the valve seat of the upper pagoda joint, and are used to connect the valve seat of the expansion tube; when the retractable lower pagoda joint When connecting with the valve seat of the expansion pipe, the connection is pagoda joint pattern, and the pagoda pattern connected by standard air pipe or hose is adopted;
优选的,内缩式下宝塔接头阀座内延长管内部中空,内外有螺纹,可用于连接膨胀管阀座;与阀座连接时,阀座内部包含部分,密封处理,焊接,机加工盲孔,等形式,隔离膨胀管阀座内部气或液,起到隔离介质和动力源压缩空气或液压油等液体的作用;Preferably, the extension tube inside the valve seat of the retractable lower pagoda joint is hollow inside, and has internal and external threads, which can be used to connect the valve seat of the expansion pipe; when connected with the valve seat, the valve seat contains parts inside, sealed, welded, and machined blind holes , and other forms, to isolate the gas or liquid inside the valve seat of the expansion tube, and play the role of isolating the medium and power source compressed air or hydraulic oil and other liquids;
优选的,当内缩式下宝塔接头阀座内延长管与膨胀管阀座连接时,连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;Preferably, when the inner extension tube of the retractable lower pagoda joint valve seat is connected to the valve seat of the expansion pipe, the joint is pagoda joint pattern, and the pagoda pattern connected by standard air pipe or hose is used;
优选的,内缩式下宝塔接头,内部有孔,孔的内部,加工有导轨或导向槽,导引内缩式下宝塔接头支撑组件滑动;对膨胀管阀座起支撑作用;Preferably, the retractable lower pagoda joint has a hole inside, and the inside of the hole is processed with guide rails or guide grooves to guide the sliding of the retractable lower pagoda joint support assembly; it supports the valve seat of the expansion pipe;
优选的,内缩式下宝塔接头,内部有孔,孔的内部,加工有导轨或导向槽,导引导管组件滑动;对膨胀管阀座起支撑作用;Preferably, the retractable lower pagoda joint has a hole inside, and the inside of the hole is processed with a guide rail or a guide groove, which guides the guide tube assembly to slide; it supports the valve seat of the expansion tube;
优选的,内缩式下宝塔接头阀座内延长管内部加工有导轨或导向槽,导引内缩式下宝塔接头支撑组件滑动;Preferably, guide rails or guide grooves are processed inside the inner extension pipe of the valve seat of the retractable lower pagoda joint to guide the sliding of the support assembly of the retractable lower pagoda joint;
优选的,内缩式下宝塔接头阀座内延长管,内部有孔,孔的内部,加工有导轨或导向槽,导引导管组件滑动;对膨胀管阀座起支撑作用;Preferably, the inner extension tube of the valve seat of the retractable lower pagoda joint has a hole inside, and the inside of the hole is processed with a guide rail or a guide groove to guide the guide tube assembly to slide; it supports the valve seat of the expansion tube;
优选的,内缩式上宝塔接头阀座内延长管与内缩式上宝塔接头连接时,连接在上宝塔接头内侧或外侧;Preferably, when the inner extension pipe of the valve seat of the retractable upper pagoda joint is connected to the retractable upper pagoda joint, it is connected to the inner side or the outer side of the upper pagoda joint;
优选的,内缩式下宝塔接头阀座内延长管与内缩式下宝塔接头连接时,连接在下宝塔接头的内侧或外侧;Preferably, when the inner extension pipe of the valve seat of the retractable lower pagoda joint is connected with the retractable lower pagoda joint, it is connected to the inner side or the outer side of the lower pagoda joint;
优选的,内缩式下宝塔接头阀座内延长管,内部空心结构,其位于阀座内部顶端封闭,内部空心与膨胀管阀座内部充气腔隔离;内部空心用于与内缩式下宝塔接头支撑组件连接或与导管组件连接,空心部分结构包括:不开槽或开导向槽;Preferably, the inner extension tube of the retractable lower pagoda joint valve seat has an internal hollow structure, which is closed at the top of the valve seat, and the internal hollow is isolated from the inflation cavity inside the valve seat of the expansion tube; the internal hollow is used for connecting with the retractable lower pagoda joint The support component is connected or connected with the conduit component, and the hollow part structure includes: no slot or guide slot;
优选的,内缩式下宝塔接头阀座内延长管或内缩式下宝塔接头,靠近下端盖侧,安装有感应环;Preferably, the inner extension tube of the retractable lower pagoda joint valve seat or the retractable lower pagoda joint is installed with an induction ring near the side of the lower end cover;
所述内缩式膨胀管组件,其进气端上宝塔接头与阀体组件固定连接,另一端的内缩式下宝塔接头阀座内延长管和内缩式下宝塔接头,插入内缩式下宝塔接头支撑组件,互相支撑滑动连接,内缩式下宝塔接头支撑组件与阀体组件的阀体下压盖连接;上述组件互相配合形成内缩式膨胀管组件与阀体组件的支撑配合。The retractable expansion tube assembly, the upper pagoda joint at the intake end is fixedly connected with the valve body assembly, and the retractable lower pagoda joint valve seat inner extension tube and the retractable lower pagoda joint at the other end are inserted into the retractable lower pagoda joint. The pagoda joint support components are supported and slidably connected to each other, and the retractable lower pagoda joint support components are connected with the valve body lower gland of the valve body assembly; the above components cooperate with each other to form the support fit between the retractable expansion tube assembly and the valve body assembly.
内缩式下宝塔接头支撑组件,包括:支撑杆和底托和支撑环;Retractable lower pagoda joint support assembly, including: support rod, bottom support and support ring;
内缩式下宝塔接头支撑组件与阀体组件的阀体下压盖连接;The retractable lower pagoda joint support assembly is connected with the valve body lower gland of the valve body assembly;
阀体下压盖与之连接时,连接处一般不开孔,阀体下压盖与内缩式下宝塔接头支撑组件连接处预留连接位,例如螺纹或螺杆,但不在连接处开孔;阀体下压盖为完整状态,不需要额外密封;When the lower gland of the valve body is connected with it, the joint generally does not open a hole, and the connection between the lower gland of the valve body and the supporting component of the retractable lower pagoda joint is reserved for connection, such as threads or screws, but no holes are opened at the connection; The lower gland of the valve body is in a complete state and does not require additional sealing;
内缩式下宝塔接头支撑组件与阀体下压盖通过螺纹连接或螺杆连接,或直接焊接在阀体下压盖上;The retractable lower pagoda joint support component is connected with the lower gland of the valve body through threaded connection or screw connection, or directly welded on the lower gland of the valve body;
内缩式下宝塔接头支撑组件,其支撑杆,内部实心或中空开槽,1根或多根,多根是指大于等于1的自然数;In the retractable lower pagoda joint support assembly, the support rods are solid or hollow inside with one or more rods, and multiple rods refer to a natural number greater than or equal to 1;
使用内缩式下宝塔接头支撑组件连接阀体组件时:When using the retractable lower pagoda joint support assembly to connect the valve body assembly:
优选的,内缩式下宝塔接头阀座内延长管,加工有导轨或导向槽,与内缩式下宝塔接头支撑组件连接时,插入配合连接,顺畅滑动,通过与内缩式下宝塔接头支撑组件配合实现对膨胀管阀座的支撑和导向;Preferably, the inner extension tube of the valve seat of the retractable lower pagoda joint is processed with guide rails or guide grooves, and when connected with the support assembly of the retractable lower pagoda joint, it is inserted and fitted for smooth sliding, and is supported by the retractable lower pagoda joint. The components cooperate to support and guide the valve seat of the expansion pipe;
优选的,内缩式,导管中空,远离阀体下压盖端封闭结构,导管外有螺纹,用于连接阀体下压盖;Preferably, retractable type, the conduit is hollow, away from the closed structure of the lower gland end of the valve body, and the conduit has external threads for connecting the lower gland of the valve body;
优选的,内缩式膨胀管组件的内缩式下宝塔接头阀座内延长管与内缩式下宝塔接头支撑组件连接,所述的内缩式下宝塔接头支撑组件,包括:支撑杆,数量为大于等于1的自然数,支撑杆底座,与支撑杆通过螺纹连接或者焊接等形式连接在一起;支撑杆和支撑杆底座也可一体化成型,铸造或者机加工得到;Preferably, the inner extension tube of the retractable lower pagoda joint valve seat of the retractable expansion tube assembly is connected to the retractable lower pagoda joint support assembly, and the retractable lower pagoda joint support assembly includes: support rods, quantity is a natural number greater than or equal to 1, and the support rod base is connected with the support rod through threaded connection or welding; the support rod and the support rod base can also be integrally formed, cast or machined;
支撑杆,数量为大于等于1时,设置位置,在与内缩式下宝塔接头阀座内延长管内壁接触的位置,支撑杆外径与内缩式下宝塔接头阀座内延长管内径相切,多根支撑杆组成的中心与内缩式下宝塔接头阀座内延长管内径中心点在同一轴线上;When the number of support rods is greater than or equal to 1, the setting position is at the position in contact with the inner wall of the inner extension tube of the valve seat of the retractable lower pagoda joint, and the outer diameter of the support rod is tangent to the inner diameter of the inner extension tube of the valve seat of the retractable lower pagoda joint , the center composed of multiple support rods is on the same axis as the center point of the inner diameter of the inner extension tube of the retractable lower pagoda joint valve seat;
优选的,内缩式下宝塔接头支撑组件通过螺纹或螺栓或焊接直接与阀体下压盖连接;Preferably, the retractable lower pagoda joint support assembly is directly connected to the lower gland of the valve body through threads, bolts or welding;
内缩式下宝塔接头支撑组件与阀体下压盖连接,然后插入内缩式下宝塔接头阀座内延长管,插入后互相有间隙,配合方式是间隙配合,不阻碍内缩式下宝塔接头支撑组件在内缩式下宝塔接头阀座内延长管内滑动;The support assembly of the retractable lower pagoda joint is connected with the lower gland of the valve body, and then inserted into the inner extension tube of the valve seat of the retractable lower pagoda joint. After insertion, there is a gap between each other. The support assembly slides in the extension tube in the retractable lower pagoda joint valve seat;
内缩式膨胀管组件的各组件,组件中心轴线重合,受介质冲击力时有轻微偏移或倾斜,但仍处在近似重合的一根轴线上,可以克服介质流向的力,在中心轴线上滑动。The components of the retractable expansion tube assembly, the central axes of the components are coincident, and there is a slight offset or inclination when subjected to the impact force of the medium, but they are still on an approximately coincident axis, which can overcome the force of the medium flow direction, and on the central axis slide.
内缩式膨胀管组件的内缩式上宝塔接头与阀体上端盖连接,同时内缩式下宝塔接头支撑组件连接阀体下压盖,内缩式上宝塔接头阀座内延长管插入内缩式下宝塔接头阀座内延长管;The retractable upper pagoda joint of the retractable expansion tube assembly is connected to the upper end cover of the valve body, while the retractable lower pagoda joint support component is connected to the lower gland of the valve body, and the inner extension tube of the retractable upper pagoda joint valve seat is inserted into the retractable The inner extension tube of the valve seat of the lower pagoda joint;
对应的内缩式膨胀管组件,阀体组件,整合在一起,各个组件轴心重合,形成了一个轴线。The corresponding retractable expansion tube assembly and the valve body assembly are integrated together, and the axes of each assembly coincide to form an axis.
这个轴线是上法兰端盖和下法兰端盖或内缩式膨胀管组件中心点的连线,当内缩式膨胀管组件与阀体组件偏心时,即偏移阀体中心线时,以偏心线为轴线。This axis is the connection line between the upper flange end cover and the lower flange end cover or the center point of the retractable expansion tube assembly. When the retractable expansion tube assembly and the valve body assembly are eccentric, that is, when the valve body centerline is offset, Take the eccentric line as the axis.
内缩式膨胀管组件开启关闭时变形,各组件轴向运动时,不受其长度变化影响,轴线始终一致;The retractable expansion tube assembly is deformed when it is opened and closed. When each assembly moves axially, it is not affected by its length change, and the axis is always consistent;
当阀体内介质流通时,介质流入压力施加到内缩式膨胀管组件上,内缩式膨胀管组件将这个力分散到阀体上压盖和阀体下压盖,最终将介质流入压力分散到阀体,来实现对内缩式膨胀管组件的支撑;When the medium in the valve body circulates, the inflow pressure of the medium is applied to the retractable expansion tube assembly, and the retractable expansion tube assembly distributes this force to the upper gland of the valve body and the lower gland of the valve body, and finally distributes the inflow pressure of the medium to The valve body is used to support the retractable expansion tube assembly;
内缩式膨胀管组件的各组件,优选的为圆柱形结构,圆柱面用以支撑阀座在介质流入压力下的内凹,实现阀门开启时,对抗介质流入压力,对阀座施加支撑;Each component of the retractable expansion tube assembly is preferably a cylindrical structure, and the cylindrical surface is used to support the indentation of the valve seat under the pressure of the medium inflow, so that when the valve is opened, it can resist the pressure of the medium inflow and support the valve seat;
使用导管连接阀体组件时:When using conduit to connect the valve body assembly:
所述内缩式膨胀管组件,不含固定组件;该固定组件,内缩式下宝塔接头支撑组件被导管组件替代;The retractable expansion tube assembly does not contain a fixed assembly; the fixed assembly, the retractable lower pagoda joint support assembly is replaced by a conduit assembly;
所述内缩式膨胀管组件,包括:The retractable expansion tube assembly includes:
运动组件:内缩式膨胀管阀座、宝塔接头上金属卡箍、宝塔接头下金属卡箍,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管;Movement components: retractable expansion tube valve seat, upper metal clamp of pagoda joint, lower metal clamp of pagoda joint, retractable upper pagoda joint, retractable upper pagoda joint valve seat inner extension tube, retractable lower pagoda joint , Retractable lower pagoda joint valve seat inner extension tube;
导管组件包括:导管和支撑环;The catheter assembly includes: a catheter and a support ring;
所述内缩式膨胀管组件运动组件,其进气端上宝塔接头与阀体组件固定连接,另一端的内缩式下宝塔接头阀座内延长管和内缩式下宝塔接头,插入导管组件,互相支撑滑动连接,导管组件与阀体组件的阀体下压盖连接;上述组件互相配合形成内缩式膨胀管组件与阀体组件和导管组件的支撑配合。The moving assembly of the retractable expansion tube assembly, the upper pagoda joint at the intake end is fixedly connected with the valve body assembly, the inner extension tube of the valve seat of the retractable lower pagoda joint at the other end and the retractable lower pagoda joint are inserted into the catheter assembly , supporting and slidingly connected to each other, the conduit assembly is connected to the lower gland of the valve body of the valve body assembly; the above-mentioned assemblies cooperate with each other to form a supporting fit between the retractable expansion tube assembly, the valve body assembly and the conduit assembly.
内缩式下宝塔接头阀座内延长管插入导管组件,并在内滑动;The inner extension tube of the retractable lower pagoda joint valve seat is inserted into the catheter assembly and slides inside;
内缩式膨胀管组件,与导管组件连接时,The retractable expansion tube assembly, when connected with the catheter assembly,
导管组件与阀体下压盖连接,阀体下压盖一般开孔;The conduit assembly is connected to the lower gland of the valve body, and the lower gland of the valve body generally has holes;
导管组件与阀体下压盖通过螺纹连接或螺栓连接,或直接焊接在阀体下压盖上;The conduit assembly and the lower gland of the valve body are connected by threads or bolts, or directly welded on the lower gland of the valve body;
导管组件与阀体下压盖连接处的内部,通过阀塞或可视玻璃观察孔元件封闭;The inside of the connection between the conduit assembly and the lower gland of the valve body is closed by a valve plug or a sight glass observation hole element;
导管组件内部,可选的,安装有开位和关位传感器组件,此时感应环安装在内缩式下宝塔接头阀座内延长管上;Inside the conduit assembly, optionally, open and close sensor assemblies are installed, and at this time the induction ring is installed on the inner extension tube of the retracted lower pagoda joint valve seat;
优选的,内缩式下宝塔接头阀座内延长管,加工有导轨或导向槽,与导管组件连接时,插入配合连接,顺畅滑动,通过与导管组件配合实现对内缩式膨胀管组件的支撑和导向;Preferably, the inner extension tube of the valve seat of the retractable lower pagoda joint is processed with guide rails or guide grooves. When connected with the conduit assembly, it is inserted and fitted to connect and slide smoothly. The support for the retractable expansion tube assembly is realized by cooperating with the conduit assembly and orientation;
优选的,内缩式,导管中空,远离法兰下压盖端封闭结构,导管外有螺纹,用于连接法兰下压盖;Preferably, retractable type, the conduit is hollow, away from the closed structure of the flange lower gland end, and the conduit has external threads for connecting the flange lower gland;
优选的,内缩式膨胀管组件的内缩式下宝塔接头阀座内延长管与导管组件连接,所述的导管组件为导管或导管支撑环,导管组件与阀体下压盖连接;Preferably, the inner extension tube of the retractable lower pagoda joint valve seat of the retractable expansion tube assembly is connected to the conduit assembly, the conduit assembly is a conduit or conduit support ring, and the conduit assembly is connected to the lower gland of the valve body;
内缩式下宝塔接头阀座内延长管直接插入导管,或者插入安装有支撑环的导管,插入后互相有间隙,配合方式是间隙配合,不阻碍内缩式下宝塔接头阀座内延长管在导管组件内滑动;The inner extension tube of the retractable lower pagoda joint valve seat is directly inserted into the conduit, or inserted into the conduit with the support ring installed. After insertion, there is a gap between each other. Sliding within the catheter assembly;
内缩式膨胀管组件和导管组件中心轴线重合,受介质冲击力时有轻微偏移或倾斜,但仍处在近似重合的一根轴线上,可以克服介质流向的力,在中心轴线上滑动。The central axis of the retractable expansion tube assembly and the conduit assembly are coincident, and there is a slight offset or inclination when subjected to the impact force of the medium, but they are still on an approximately coincident axis, which can overcome the force of the medium flow and slide on the central axis.
内缩式膨胀管组件的内缩式上宝塔接头与阀体上压盖连接,导管组件同时插入内缩式下宝塔接头阀座内延长管,内缩式上宝塔接头阀座内延长管与内缩式下宝塔接头阀座内延长管插入连接,可以互相插入;The retractable upper pagoda joint of the retractable expansion tube assembly is connected to the upper gland of the valve body. The extension tube in the valve seat of the contracted lower pagoda joint is inserted and connected, and can be inserted into each other;
对应的阀体组件,内缩式膨胀管组件和导管组件,连接在一起,各个组件轴向中心线重合,形成了一条中心轴线。The corresponding valve body components, the retractable expansion tube component and the conduit component are connected together, and the axial centerlines of each component coincide to form a central axis.
这个轴线是阀体上压盖和阀体下压盖和内缩式膨胀管组件和导管中心轴线的连线;This axis is the connection line between the upper gland of the valve body and the lower gland of the valve body, the retractable expansion tube assembly and the central axis of the conduit;
当内缩式膨胀管组件与阀体组件以及导管组件,中心线偏心时,以偏心线为轴线。When the central line of the retractable expansion tube assembly, the valve body assembly and the conduit assembly is eccentric, the eccentric line is used as the axis.
内缩式膨胀管组件开启关闭时变形,各组件轴向运动时,不受其长度变化影响,轴线始终一致;The retractable expansion tube assembly is deformed when it is opened and closed. When each assembly moves axially, it is not affected by its length change, and the axis is always consistent;
当阀体内介质流通时,介质流入压力施加到内缩式膨胀管组件上,内缩式膨胀管组件将这个力分散到阀体上压盖和导管组件,其中导管组件在传导到阀体下压盖上,最终将介质流入压力分散到阀体,来实现对内缩式膨胀管组件的支撑;When the medium in the valve body circulates, the inflow pressure of the medium is applied to the retractable expansion tube assembly, and the retractable expansion tube assembly distributes this force to the valve body gland and conduit assembly, where the conduit assembly is transmitted to the valve body to press down. Cover, and finally distribute the inflow pressure of the medium to the valve body to realize the support for the retractable expansion tube assembly;
内缩式膨胀管组件的各组件,优选的为圆柱形结构,圆柱面用以支撑阀座在介质流入压力下的内凹,实现阀门开启时,对抗介质流入压力,对阀座施加支撑;Each component of the retractable expansion tube assembly is preferably a cylindrical structure, and the cylindrical surface is used to support the indentation of the valve seat under the pressure of the medium inflow, so that when the valve is opened, it can resist the pressure of the medium inflow and support the valve seat;
内缩式下宝塔接头支撑组件与阀体下压盖连接,连接方式包括螺纹连接、螺栓连接,法兰连接、焊接等方式;The retractable lower pagoda joint support component is connected with the lower gland of the valve body, and the connection methods include threaded connection, bolted connection, flanged connection, welding and other methods;
内缩式下宝塔接头支撑组件与阀体下压盖连接时:When the retractable lower pagoda joint support assembly is connected to the lower gland of the valve body:
阀体下压盖优选的不开孔;The lower gland of the valve body is preferably not opened;
特殊情况阀体下压盖可以开孔,此时阀体下端盖需要阀塞或可视玻璃观察孔塞,堵住开孔,避免压力泄露,开孔供检测使用,Under special circumstances, the lower gland of the valve body can be opened. At this time, the lower end cover of the valve body needs a valve plug or a visual glass observation hole plug to block the opening to avoid pressure leakage. The hole is opened for testing.
优选的,内缩式下宝塔接头支撑组件,包括:支撑杆、支撑杆底座;Preferably, the retractable lower pagoda joint support assembly includes: a support rod, a support rod base;
支撑杆内部空心时,顶端不封闭,与阀体下压盖连接处封闭;When the inside of the support rod is hollow, the top end is not closed, and the connection with the lower gland of the valve body is closed;
优选的,支撑杆外壁不开槽或孔;Preferably, there are no grooves or holes on the outer wall of the support rod;
可选的,支撑杆外壁开槽或孔洞;Optionally, grooves or holes are formed on the outer wall of the support rod;
且空心时,内部有卡槽或螺纹或螺孔,其中空内部用于连接开位传感器和关位传感器,与支撑杆底座连接时通过阀塞或堵头封闭;And when it is hollow, there is a card slot or thread or screw hole inside, and the hollow inside is used to connect the open position sensor and the close position sensor, and it is closed by a valve plug or a plug when connected to the base of the support rod;
支撑杆实心时,外壁,开槽或不开槽两种形式;When the support rod is solid, there are two types of outer wall, slotted or not slotted;
支撑杆为多根独立杆时,支撑杆,可选的,选择上述空心或实心形式,或空心与实心组合模式,支撑杆数量为N,N为大于1的自然数;When the support rod is a plurality of independent rods, the support rod, optionally, choose the above-mentioned hollow or solid form, or the combination mode of hollow and solid, and the number of support rods is N, and N is a natural number greater than 1;
优选的,支撑杆,杆端部有螺纹用于连接阀体下压盖或支撑杆底座,其作用是用于支撑内缩式膨胀管组件;Preferably, the support rod has a thread at the end of the rod for connecting the lower gland of the valve body or the base of the support rod, and its function is to support the retractable expansion tube assembly;
内缩式膨胀管组件与导管组件连接时;When the retractable expansion tube assembly is connected with the catheter assembly;
所述的导管组件,包括:导管、导管支撑环;The catheter assembly includes: a catheter, a catheter support ring;
工作原理原理同内缩式下宝塔接头支撑组件,与阀体下压盖连接,此时阀体下压盖开孔,连接方式为螺纹连接、螺栓连接或法兰连接;The working principle is the same as the retractable lower pagoda joint support component, which is connected with the lower gland of the valve body. At this time, the lower gland of the valve body is opened, and the connection method is threaded connection, bolted connection or flanged connection;
导管和导管支撑环用于支撑,内缩式下宝塔接头支撑组件;The conduit and the conduit support ring are used for support, and the retractable lower pagoda joint supports the assembly;
优选的,导管中空,远离端盖端封闭结构,导管外有螺纹,用于连接阀体下压盖;Preferably, the conduit is hollow and away from the closed structure of the end cap, and the conduit has external threads for connecting the lower gland of the valve body;
优选的,导管内部有卡槽或螺纹或螺孔,其中空内部用于设置安装开位传感器和关位传感器,底部安装阀塞,或可视玻璃观察元件;Preferably, there are slots or threads or screw holes inside the conduit, and the hollow interior thereof is used to install open position sensors and close position sensors, and install valve plugs at the bottom, or visual glass observation elements;
优选的,导管外部加工有卡槽或螺纹孔或预留连接平台,用于连接导管支撑环;Preferably, the outside of the catheter is processed with a slot or threaded hole or a connection platform reserved for connecting the catheter support ring;
优选的,导管外部加工有槽或导轨,用于膨胀管组件滑动;Preferably, grooves or guide rails are processed on the outside of the catheter for sliding of the expansion tube assembly;
优选的,导管支撑环加工有槽或导轨,用于膨胀管组件滑动;Preferably, the conduit support ring is processed with grooves or guide rails for the expansion tube assembly to slide;
导管支撑环,内缩式,设置在在导管上,或内缩式下宝塔接头阀座内延长管上,用于支撑外伸式膨胀管组件,且不阻碍各组件滑动;Conduit support ring, retractable, set on the conduit, or on the inner extension pipe of the lower pagoda joint valve seat of the retractable type, used to support the outwardly extending expansion tube assembly, and does not hinder the sliding of each component;
阀体组件与内缩式上宝塔接头固定连接形成对膨胀管阀座的支撑;The valve body assembly is fixedly connected with the retractable upper pagoda joint to form a support for the valve seat of the expansion pipe;
内缩式上宝塔接头阀座内延长管与内缩式下宝塔接头阀座内延长管,相互插入配合,顺畅滑动,形成对膨胀管阀座的支撑;The inner extension tube of the retractable upper pagoda joint valve seat and the inner extension tube of the retractable lower pagoda joint valve seat are inserted into each other and slide smoothly to form a support for the valve seat of the expansion tube;
内缩式下宝塔接头阀座内延长管与内缩式下宝塔接头支撑组件相互插入配合,顺畅滑动,形成对膨胀管阀座的支撑;The inner extension tube of the retractable lower pagoda joint valve seat and the retractable lower pagoda joint support assembly are inserted and matched with each other, and slide smoothly to form a support for the expansion pipe valve seat;
内缩式下宝塔接头阀座内延长管与导管组件相互插入配合,顺畅滑动,形成对膨胀管阀座的支撑;The inner extension pipe of the valve seat of the retractable lower pagoda joint and the conduit assembly are inserted and matched with each other, and slide smoothly to form a support for the valve seat of the expansion pipe;
内缩式下宝塔接头支撑组件与阀体组件固定连接,形成对膨胀管阀座的支撑;The retractable lower pagoda joint support assembly is fixedly connected with the valve body assembly to form a support for the valve seat of the expansion pipe;
通过内缩式膨胀管组件、导管组件、阀体组件的连接配合,各组件实现对膨胀管阀座组件的支撑和导向;Through the connection and cooperation of the retractable expansion tube assembly, the conduit assembly and the valve body assembly, each component can support and guide the expansion tube valve seat assembly;
上述内缩式膨胀管组件以及用于膨胀管组件的连接组件和保护组件的最大外径均小于阀体内径;The maximum outer diameter of the above-mentioned retractable expansion tube assembly, the connection assembly and the protection assembly used for the expansion tube assembly is smaller than the inner diameter of the valve;
优选的,内缩式下宝塔接头阀座内延长管,加工有导轨或导向槽,与导管组件连接时,插入配合连接,顺畅滑动,通过与导管组件配合实现对膨胀管阀座的支撑和导向;Preferably, the inner extension pipe of the valve seat of the retractable lower pagoda joint is processed with a guide rail or a guide groove. When connected with the catheter assembly, it is inserted into a fit connection and slides smoothly, and the expansion pipe valve seat is supported and guided by cooperating with the catheter assembly. ;
优选的,内缩式膨胀管组件的内缩式下宝塔接头阀座内延长管与部分导管组件连接,所述的导管组件为导管或导管支撑环;Preferably, the inner extension tube of the retractable lower pagoda joint valve seat of the retractable expansion tube assembly is connected to a part of the conduit assembly, and the conduit assembly is a conduit or a conduit support ring;
内缩式下宝塔接头阀座内延长管与导管插入配合,或者与安装有支撑环的导管插入配合,插入后互相有间隙,配合方式是间隙配合,不阻碍内缩式下宝塔接头阀座内延长管滑动;The inner extension tube of the retractable lower pagoda joint valve seat is inserted and matched with the catheter, or inserted and matched with the catheter with the support ring installed. After insertion, there is a gap between each other. extension tube slide;
但是内缩式膨胀管组件和导管组件中心轴线重合,受介质冲击力时有轻微偏移或倾斜,但仍处在近似重合的一根轴线上,可以克服介质流向的力,在中心轴线上滑动。However, the central axis of the retractable expansion tube assembly and the conduit assembly are coincident, and there is a slight offset or inclination when subjected to the impact force of the medium, but they are still on an approximately coincident axis, which can overcome the force of the medium flow and slide on the central axis .
内缩式膨胀管组件依靠与阀体上压盖连接,同时插入导管组件,对应的阀体组件,内缩式膨胀管组件和导管组件,连接在一起,各个组件中心点重合,形成了一根中心轴线。The retractable expansion tube assembly is connected to the upper gland of the valve body, and the conduit assembly is inserted at the same time. The corresponding valve body assembly, retractable expansion tube assembly and conduit assembly are connected together. The center points of each component overlap to form a central axis.
这个轴线是阀体上压盖和阀体下压盖以及导管组件和内缩式膨胀管组件中心点的连线;This axis is the connecting line between the upper gland of the valve body and the lower gland of the valve body, the center point of the conduit assembly and the retractable expansion tube assembly;
当内缩式膨胀管组件和导管组件与阀体组件中心线偏心时,以偏心线为轴线。When the retractable expansion tube assembly and the conduit assembly are eccentric to the center line of the valve body assembly, take the eccentric line as the axis.
内缩式膨胀管组件开启关闭时变形,各组件轴向运动时,不受其长度变化影响,轴线始终一致;The retractable expansion tube assembly is deformed when it is opened and closed. When each assembly moves axially, it is not affected by its length change, and the axis is always consistent;
当阀体内介质流通时,介质流入压力施加到内缩式膨胀管组件上,内缩式膨胀管组件将这个力分散到阀体上压盖和导管组件,其中导管组件在传导到阀体下压盖上,最终将介质流入压力分散到阀体来承受,来实现对内缩式膨胀管组件的支撑;When the medium in the valve body circulates, the inflow pressure of the medium is applied to the retractable expansion tube assembly, and the retractable expansion tube assembly distributes this force to the valve body gland and conduit assembly, where the conduit assembly is transmitted to the valve body to press down. Cover, and finally distribute the inflow pressure of the medium to the valve body to bear, so as to realize the support for the retractable expansion tube assembly;
内缩式膨胀管组件的各组件,优选的为圆柱形结构,圆柱面用以支撑阀座在介质流入压力下的内凹,实现阀门开启时,对抗介质流入压力,对阀座施加支撑;Each component of the retractable expansion tube assembly is preferably a cylindrical structure, and the cylindrical surface is used to support the indentation of the valve seat under the pressure of the medium inflow, so that when the valve is opened, it can resist the pressure of the medium inflow and support the valve seat;
优选的,内缩式膨胀管阀座圆柱形;Preferably, the valve seat of the retractable expansion tube is cylindrical;
优选的,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管,为圆柱形;Preferably, the retractable upper pagoda joint, the internal extension tube of the valve seat of the retractable upper pagoda joint, the retractable lower pagoda joint, and the internal extension tube of the valve seat of the retractable lower pagoda joint are cylindrical;
内缩式膨胀管阀座包覆在,内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管等组件外侧的包覆接触面上;The retractable expansion tube valve seat is covered by the retractable upper pagoda joint, the retractable upper pagoda joint valve seat inner extension tube, the retractable lower pagoda joint, the retractable lower pagoda joint valve seat inner extension tube and other components the outer cladding contact surface;
内缩式膨胀管阀座内径大于内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管等组件的被包覆面的直径;The inner diameter of the retractable expansion tube valve seat is larger than that of the retractable upper pagoda joint, the internal extension pipe of the retractable upper pagoda joint valve seat, the retractable lower pagoda joint, and the internal extension pipe of the retractable lower pagoda joint valve seat. the diameter of the cladding;
优选的,导管和导管支撑环用于支撑内缩式下宝塔接头阀座内延长管;Preferably, the conduit and the conduit support ring are used to support the inner extension pipe of the retractable lower pagoda joint valve seat;
优选的,导管内部、外部有卡槽或螺纹或螺孔,用于连接开位传感器和关位传感器,或阀塞,或具有隔离功能的可观察介质的隔离玻璃可视元件;Preferably, there are slots or threads or screw holes inside and outside the conduit, which are used to connect the opening sensor and the closing sensor, or the valve plug, or an isolation glass visual element with an isolation function to observe the medium;
优选的,导管内部加工有卡槽或螺纹孔或预留连接平台,用于连接导管支撑环;Preferably, the inside of the catheter is processed with a slot or threaded hole or a connection platform reserved for connecting the catheter support ring;
优选的,导管内部加工有槽或导轨,用于内缩式膨胀管组件滑动;Preferably, grooves or guide rails are processed inside the catheter for sliding the retractable expansion tube assembly;
优选的,导管支撑环加工有槽或导轨,用于内缩式膨胀管组件滑动;Preferably, the catheter support ring is processed with grooves or guide rails for sliding the retractable expansion tube assembly;
优选的,导管中空,全通径时,内外有螺纹,远离膨胀管阀座端用于连接关位传感器或阀塞或可视玻璃观察元件;Preferably, the conduit is hollow and has internal and external threads when it is full-bore, away from the valve seat end of the expansion tube for connecting a closing position sensor or a valve plug or a visual glass observation element;
优选的,导管内部加工有槽或螺纹孔或预留连接平台,非介质接触侧,用于传感器连接;Preferably, the inside of the conduit is processed with grooves or threaded holes or a connection platform is reserved, and the non-media contact side is used for sensor connection;
阀体组件与内缩式上宝塔接头固定连接形成对膨胀管阀座的支撑;The valve body assembly is fixedly connected with the retractable upper pagoda joint to form a support for the valve seat of the expansion pipe;
内缩式上宝塔接头阀座内延长管与内缩式下宝塔接头阀座内延长管,相互插入配合,顺畅滑动,形成对膨胀管阀座的支撑;The inner extension tube of the retractable upper pagoda joint valve seat and the inner extension tube of the retractable lower pagoda joint valve seat are inserted into each other and slide smoothly to form a support for the valve seat of the expansion tube;
内缩式下宝塔接头阀座内延长管与导管组件或内缩式下宝塔接头支撑组件相互插入配合,顺畅滑动,形成对膨胀管阀座的支撑;The inner extension pipe of the retractable lower pagoda joint valve seat and the conduit assembly or the retractable lower pagoda joint support assembly are inserted and matched with each other, and slide smoothly to form a support for the expansion pipe valve seat;
通过内缩式膨胀管组件、导管组件、阀体组件各组件配合实现对膨胀管阀座组件的支撑和导向;The support and guidance of the valve seat assembly of the expansion pipe are realized through the cooperation of the retractable expansion pipe assembly, the conduit assembly and the valve body assembly;
上述内缩式膨胀管组件的各备件,最大外径均小于阀体内径;The maximum outer diameter of each spare part of the above-mentioned retractable expansion tube assembly is smaller than the inner diameter of the valve;
用于内缩式膨胀管组件的,连接组件、密封组件、保护组件、和直接与内缩式膨胀管组件连接的,在阀体组件内部的开位和关位传感器组件的最大外径均小于阀体内径;For the retractable expansion tube assembly, the connection assembly, sealing assembly, protection assembly, and directly connected with the retractable expansion tube assembly, the maximum outer diameter of the open position and close position sensor components inside the valve body assembly is less than inner diameter of the valve;
所述开位和关位传感器组件,the open and close sensor assemblies,
可选的,开位传感器1和关位传感器1以及导气管,设置在内缩式膨胀管组件上,通过内缩式膨胀管组件的上宝塔接头预留孔位内外连接,孔带螺纹;Optionally, the open position sensor 1 and the closed position sensor 1 and the air guide tube are arranged on the retractable expansion tube assembly, and are connected internally and externally through the holes reserved for the upper pagoda joint of the retractable expansion tube assembly, and the holes are threaded;
开位传感器2,设置在导管组件上,与导管连接,可选的,连接方式包括:螺栓连接、螺纹连接、预留卡槽插接;The opening sensor 2 is arranged on the conduit assembly and connected to the conduit. Optionally, the connection methods include: bolt connection, thread connection, and reserved card slot insertion;
关位传感器与关位传感器上盖连接,可选的,连接方式包括:螺栓连接、螺纹连接、预留卡槽插接;The close position sensor is connected to the upper cover of the close position sensor. Optionally, the connection methods include: bolt connection, thread connection, and reserved card slot insertion;
关位传感器2设置在阀体组件上,底座与阀体连接,可选的,通过焊接固定连接或铸造预留;The closing position sensor 2 is arranged on the valve body assembly, and the base is connected with the valve body, optionally, it is fixedly connected by welding or reserved by casting;
关位传感器上盖与关位传感器底座连接,可选的,连接方式包括:螺栓连接、螺纹连接;The upper cover of the close position sensor is connected to the base of the close position sensor. Optionally, the connection methods include: bolt connection, thread connection;
导管开位传感器3和导管关位传感器3设置在导管组件上,与导管连接,可选的,连接方式包括:螺栓连接、螺纹连接、预留卡槽插接。The catheter opening sensor 3 and the catheter closing sensor 3 are arranged on the catheter assembly and connected to the catheter. Optionally, the connection methods include: bolt connection, thread connection, and insertion into a reserved card slot.
开位和关位传感器组件作为附属组件,可以任选的安装1种或任选的2种或全部安装,也可以不安装。The open position and close position sensor components are used as auxiliary components, and one or two or all of them can be installed optionally, or they can not be installed.
感应环与内缩式膨胀管组件的下宝塔接头或下宝塔接头内延长管等组件连接,可选的,连接方式包括:螺栓连接、螺纹连接、预留卡槽插接、过盈配合连接;The induction ring is connected to the lower pagoda joint of the retractable expansion tube assembly or the inner extension pipe of the lower pagoda joint. Optionally, the connection methods include: bolt connection, thread connection, reserved card slot insertion, interference fit connection;
阀塞与导管连接,可选的,通过螺纹连接或螺栓连接;The valve plug is connected to the conduit, optionally, by threaded connection or bolted connection;
传感器底座安装位置处于第一阀座接触腔的区域的阀体外壁上,阀体开孔与传感器底座连接时有密封组件,阀体不开孔与传感器底座连接时没有密封组件,传感器底座与阀体焊接连接或铸造预留;The installation position of the sensor base is on the outer wall of the valve in the area where the first valve seat contacts the cavity. There is a sealing component when the valve body opening is connected to the sensor base. There is no sealing component when the valve body is connected to the sensor base without openings. Body welded connections or casting reservations;
所述密封组件,包括各部位的密封所需的密封垫片或密封条、密封圈等,通过压接变形,实现密封效果。The sealing assembly includes sealing gaskets or sealing strips, sealing rings, etc. required for the sealing of various parts, and is deformed by crimping to achieve a sealing effect.
所述连接组件,包括螺栓、螺母、螺杆等连接件,用于连接各部位组件使用。The connecting components include connecting parts such as bolts, nuts, and screws, which are used to connect components in various parts.
所述保护组件,包括上卡箍保护套、下卡箍保护套,利用自身弹性,依靠弹性收紧,套在宝塔接头上金属卡箍和宝塔接头下金属卡箍上,实现卡箍与介质的隔离,保护卡箍,减少卡箍的磨损或腐蚀速度,增加使用寿命,弹性连接,保护组件为可选组件,可以根据实际情况选择安装或不安装。The protective assembly includes the upper clamp protective sleeve and the lower clamp protective sleeve, which are tightened by virtue of their own elasticity and are placed on the metal clamp on the pagoda joint and the metal clamp below the pagoda joint to realize the connection between the clamp and the medium. Isolate and protect the clamp, reduce the wear or corrosion speed of the clamp, increase the service life, elastic connection, and the protection component are optional components, which can be installed or not installed according to the actual situation.
所述导管组件,包括:导管、导管支撑环;The catheter assembly includes: a catheter, a catheter support ring;
所述导管与阀体下压盖连接,可选的,连接方式包括:螺纹连接、螺栓连接、焊接连接;The conduit is connected to the lower gland of the valve body. Optionally, the connection methods include: threaded connection, bolted connection, and welded connection;
导管与开位或关位传感器组件连接时,可选的包括:螺纹连接,预留螺孔连接,法兰连接、预留卡槽连接、过盈配合连接等;When the conduit is connected to the open or close sensor assembly, options include: threaded connection, reserved screw hole connection, flange connection, reserved card slot connection, interference fit connection, etc.;
导管,可选的,其内部空心,顶端进入阀体内部位置封闭,内部下方预留孔,孔内部可选的预留螺纹、螺孔、或安装槽;可选的,预留阀塞密封用的螺纹、螺孔、法兰等;Conduit, optional, its interior is hollow, the top end enters the valve body and the position is closed, and a hole is reserved at the bottom of the interior, and the interior of the hole is optionally reserved for threads, screw holes, or installation grooves; optional, it is reserved for sealing the valve plug Threads, screw holes, flanges, etc.;
导管外部加工有槽或螺纹孔或预留连接平台,与开位或关位传感器组件连接,可选的,连接方式包括:螺栓连接、螺纹连接、预留卡槽插接、过盈连接等;The outside of the conduit is processed with grooves or threaded holes or a reserved connection platform to connect with the open or close sensor components. Optionally, the connection methods include: bolt connection, thread connection, reserved card slot insertion, interference connection, etc.;
可选的导管内部加工有槽或导轨,用于与内缩式膨胀管组件连接;The optional conduit is machined with grooves or guide rails for connection with retractable expansion tube assemblies;
导管支撑环根据内缩式,可选的,安装在导管外侧,即接触介质侧,用于支撑膨胀管组件;The conduit support ring is optionally installed on the outside of the conduit, that is, the side in contact with the medium, to support the expansion pipe assembly according to the retractable type;
保护组件包括:上卡箍保护套、下卡箍保护套;The protection components include: upper clamp protective sleeve, lower clamp protective sleeve;
保护组件的上卡箍保护套通过自身弹性连接在宝塔接头上金属卡箍上,下卡箍保护套通过自身弹性连接在宝塔接头下金属卡箍上;The upper clamp protective sleeve of the protection component is elastically connected to the metal clamp on the pagoda joint, and the lower clamp protective sleeve is elastically connected to the lower metal clamp of the pagoda joint;
防堆料组件包括:漏斗状接口、防堆料导管、导管接头、出管延长管组件;Anti-stacking components include: funnel-shaped interface, anti-stacking conduit, conduit connector, and outlet pipe extension assembly;
防堆料组件,可选的,安装全部组件或部分组件;Anti-stacking components, optional, install all or part of the components;
防堆料组件与阀体连接时,可选的,包括:When the anti-stocking assembly is connected to the valve body, optional, including:
防堆料组件与阀体直接焊接连接;The anti-stacking component is directly welded to the valve body;
或在阀体开孔,孔做处理焊接一个突出平台,平台为几何形状;Or open a hole in the valve body, the hole is processed and welded with a protruding platform, the platform is a geometric shape;
连结方式包括:Links include:
阀体突出平台为圆形时加工有内外螺纹,通过螺纹连接漏斗状接口或在平台上加工螺纹孔,连接方式包括:螺纹连接、螺栓连接;When the protruding platform of the valve body is round, it is processed with internal and external threads, and the funnel-shaped interface is connected through threads or threaded holes are processed on the platform. The connection methods include: threaded connection and bolted connection;
阀体平台为其它几何形状时,方形、方形带倒角、椭圆、多边形;通过预留螺栓孔位与连接漏斗状接口,通过螺栓连接。When the valve body platform is other geometric shapes, square, square with chamfer, ellipse, polygon; through the reserved bolt hole position and the connection funnel-shaped interface, it is connected by bolts.
防堆料组件的介质出管直延长管组或介质出管弯头延长管组,可选的,包括:The medium outlet straight extension pipe set or the medium outlet elbow extension pipe set of the anti-pilling component is optional, including:
介质出管直延长管组或介质出管弯头延长管组与其它防堆料组件的组件连接时,直接焊接连接;When the straight extension pipe group of the medium outlet pipe or the elbow extension pipe group of the medium outlet pipe is connected with other anti-stacking components, they shall be directly welded;
或介质出管直延长管组或介质出管弯头延长管组开孔,孔做处理焊接一个突出平台,平台为几何形状,包括:圆形、方形、方形带倒角、椭圆形、多边形;Or the straight extension pipe group of the medium outlet pipe or the elbow extension pipe group of the medium outlet pipe is opened, and the hole is processed and welded to a protruding platform. The platform is a geometric shape, including: round, square, square with chamfer, ellipse, polygon;
连结方式包括:介质出管直延长管组或介质出管弯头延长管组突出平台为圆形时含有内外螺纹,通过螺纹连接漏斗装接口,或在平台上加工螺纹孔;可选的,包括螺栓连接或螺纹连接;The connection methods include: the straight extension pipe group of the medium outlet pipe or the elbow extension pipe group of the medium outlet pipe, when the protruding platform is round, it contains internal and external threads, and the funnel is connected by threaded connection, or the threaded hole is processed on the platform; optional, including Bolted or threaded connections;
防堆料组件的预留平台为其它几何形状时包括:方形、方形带倒角、椭圆形、多边形,通过预留螺栓孔位与连接漏斗装接口,可选的,包括螺栓连接或螺纹连接;When the reserved platform of the anti-stacking component is other geometric shapes: square, square with chamfer, ellipse, polygon, through the reserved bolt hole position and the connection funnel interface, optional, including bolt connection or thread connection;
可选的,漏斗状接口预留有螺纹或螺纹孔或法兰,与防堆料导管组连接位置有平台或法兰,加工有螺纹或螺孔,可选的,连接方式包括:焊接连接、螺纹连接、螺栓连接、法兰连接。Optionally, the funnel-shaped interface is reserved with threads or threaded holes or flanges, and there is a platform or flange at the connection position with the anti-stockpiling conduit group, which is processed with threads or screw holes. Optionally, the connection methods include: welding connection, Threaded connection, bolted connection, flanged connection.
可选的,漏斗状接口预留有螺纹或螺纹孔或法兰,与阀体组件连接位置有平台或法兰,加工有螺纹或螺孔,可选的,连接方式包括:焊接连接、螺纹连接、螺栓连接、法兰连接。Optionally, the funnel-shaped interface is reserved with threads or threaded holes or flanges, and there is a platform or flange at the connection position with the valve body assembly, which is processed with threads or screw holes. Optionally, the connection methods include: welding connection, threaded connection , Bolt connection, flange connection.
防堆料导管组有螺纹或法兰,与漏斗装接口连接时,可选的,包括:直接焊接;连接部位加工有螺纹,通过管接头等连接,连接方式螺纹连接;或者法兰连接。The anti-stacking conduit group has threads or flanges, and when it is connected to the funnel interface, it is optional, including: direct welding; the connection part is processed with threads, connected through pipe joints, etc., and the connection method is threaded connection; or flange connection.
防堆料导管组与导管接头连接时,可选的,包括:直接焊接;连接部位加工有螺纹,通过管接头连接,连接方式螺纹连接;或者法兰连接。When the anti-stacking conduit group is connected to the conduit joint, it is optional, including: direct welding; the connection part is processed with threads, connected through pipe joints, and the connection method is threaded connection; or flange connection.
可选的,导管接头,有螺纹或预留螺孔或法兰,与防堆料导管组连接时,可选的,连接方式包括:焊接连接、螺纹连接、螺栓连接、法兰连接。Optionally, the conduit connector has threads or reserved screw holes or flanges. When connecting to the anti-stocking conduit group, the optional connection methods include: welded connection, threaded connection, bolted connection, and flanged connection.
可选的,介质出管直延长管组或介质出管弯头延长管组,预留有漏斗状接口的连接孔,可直接连接漏斗状接口;Optionally, the straight extension pipe set of the medium outlet pipe or the elbow extension pipe set of the medium outlet pipe has a connection hole with a funnel-shaped interface reserved, which can be directly connected to the funnel-shaped interface;
可选的,介质出管直延长管组或介质出管弯头延长管组,预留有防堆料导管的连接孔,可直接连接防堆料导管;Optionally, the straight extension pipe group of the medium outlet pipe or the elbow extension pipe group of the medium outlet pipe has a connection hole reserved for the anti-stacking conduit, which can be directly connected to the anti-stacking conduit;
可选的,介质出管直延长管组或介质出管弯头延长管组,通过铸造一体成型或者机加工成型,预留连接孔有螺孔和密封圈槽;Optionally, the straight extension pipe set of the medium outlet pipe or the elbow extension pipe set of the medium outlet pipe are integrally formed by casting or machined, and the reserved connection holes have screw holes and sealing ring grooves;
所述内缩式膨胀管组件的膨胀管阀座,依靠自动动力源充气或充液膨胀后,膨胀管阀座外壁与阀体内壁紧密接触,形成第一阀座接触腔,阻断介质流通,同时在阀体腔体内部上侧存在一个第二阀座非接触腔,在阀体腔体内部下侧存在一个第三阀座非接触腔;After the expansion tube valve seat of the retractable expansion tube assembly is inflated by an automatic power source or filled with liquid, the outer wall of the expansion tube valve seat is in close contact with the inner wall of the valve to form a first valve seat contact cavity to block the flow of the medium. At the same time, there is a second valve seat non-contact cavity on the upper side of the valve body cavity, and a third valve seat non-contact cavity on the lower side of the valve body cavity;
所述阀体内部内缩式膨胀管组件,阀门开启关闭时内缩式膨胀管组件,在自身部件固定组件配合,或导管组件配合时;内缩式膨胀管组件的运动组件总长度可变,在内缩式膨胀管组件的运动组件未充气阀门开启时,其长度为最小值,当内缩式膨胀管组件的运动组件充气或液,阀门关闭时,内缩式膨胀管组件的运动组件变形长度增加,达到设定最大值时,膨胀管阀座与阀体紧密结合,阀门关闭,此时内缩式膨胀管组件的运动组件长度达到设计最大值;因为膨胀管阀座轴向存在延长空间,膨胀管阀座不会在阀体内部挤压形成褶皱;The retractable expansion tube assembly inside the valve body, when the valve is opened and closed, the retractable expansion tube assembly is matched with the fixed components of its own parts, or the catheter assembly; the total length of the moving components of the retractable expansion tube assembly is variable. When the moving component of the retractable expansion tube assembly is not inflated and the valve is open, its length is the minimum value. When the moving component of the retractable expansion tube assembly is inflated with air or liquid and the valve is closed, the deformed length of the moving component of the retractable expansion tube assembly Increase, when the set maximum value is reached, the valve seat of the expansion tube is tightly combined with the valve body, and the valve is closed. At this time, the length of the moving component of the retractable expansion tube assembly reaches the maximum design value; because there is an extension space in the axial direction of the expansion tube valve seat, The valve seat of the expansion tube will not be squeezed to form wrinkles inside the valve body;
内缩式膨胀管组件运动组件的总长度的中心点,随膨胀管阀座膨胀产生的长度变化而变化,同时中心点在阀体腔体内位置也随之变化,膨胀管组件运动组件的中心点在阀门开启关闭过程中存在运动偏心。The center point of the total length of the moving components of the retractable expansion tube assembly changes with the length change caused by the expansion of the expansion tube valve seat, and the position of the center point in the valve body cavity also changes accordingly. The center point of the moving components of the expansion tube assembly is at There is movement eccentricity during the opening and closing of the valve.
当阀门完全关闭后,因为第二阀座非接触腔和第三阀座非接触腔位置的防堆料组件或介质出管组连接,并与管道设备连接,在出口侧受到出口端抽吸压力作用下,内部介质会被吸出一部分并达到内部平衡,开启时介质也会通过这个孔流到出口输出位置,这个过程随阀门开启关闭过程循环,会有少量堆积,但避免了介质物料持续积累堆积后,导致内缩式膨胀管组件位移受阻,且不会因此影响阀门密封性,也不会造成膨胀管阀座受堆积物料影响变形失效。前述过程之后,阀门在自动控制系统控制下充气、放气或充液、放液,膨胀管阀座在自身弹力作用下,恢复到初始状态,等待下一个工作循环。When the valve is completely closed, because the anti-stacking component or the medium discharge pipe group at the position of the second valve seat non-contact chamber and the third valve seat non-contact chamber are connected and connected with the pipeline equipment, the outlet side is subjected to the suction pressure of the outlet end Under the action, a part of the internal medium will be sucked out and reach internal equilibrium. When the valve is opened, the medium will also flow through this hole to the outlet output position. This process will cycle with the valve opening and closing process, and there will be a small amount of accumulation, but the continuous accumulation of medium materials is avoided. Finally, the displacement of the retractable expansion tube assembly is hindered, and the sealing performance of the valve will not be affected, nor will the valve seat of the expansion tube be deformed and invalidated by the accumulated material. After the aforementioned process, the valve is inflated, deflated or filled and discharged under the control of the automatic control system, and the valve seat of the expansion pipe returns to the initial state under the action of its own elastic force, waiting for the next working cycle.
当介质进管组和介质出管组在阀体上连接后,考虑介质进管组和介质出管组如果同时都处在第二阀座非接触腔或第三阀座非接触腔的阀体外侧,会造成介质泄漏无法密封的情况,为避免此情况出现,阀门包含以下特征:After the medium inlet pipe group and the medium outlet pipe group are connected on the valve body, consider if the medium inlet pipe group and the medium outlet pipe group are both in the second valve seat non-contact chamber or the third valve seat non-contact chamber of the valve body Outside, it will cause medium leakage and cannot be sealed. To avoid this situation, the valve contains the following features:
所述阀体组件的任一进管与第二阀座非接触腔全部或部分相交后,这一第二阀座非接触腔的阀体区域,不再有任一出管与之全部或部分相交;After any inlet pipe of the valve body assembly fully or partially intersects with the second valve seat non-contact chamber, the valve body area of the second valve seat non-contact chamber no longer has any outlet pipe that completely or partially intersects with it. intersect;
所述阀体组件的任一进管与第三阀座非接触腔全部或部分相交后,这一第三阀座非接触腔的阀体区域,不再有任一出管与之全部或部分相交;After any inlet pipe of the valve body assembly fully or partially intersects with the third valve seat non-contact chamber, the valve body area of the third valve seat non-contact chamber no longer has any outlet pipe that completely or partially intersects with it. intersect;
所述阀体组件的任一出管与第二阀座非接触腔全部或部分相交后,这一第二阀座非接触腔的阀体区域,不再有任一进管与之全部或部分相交;After any outlet pipe of the valve body assembly fully or partially intersects with the second valve seat non-contact chamber, the valve body area of the second valve seat non-contact chamber no longer has any inlet pipe with it in whole or in part. intersect;
所述阀体组件的任一出管与第三阀座非接触腔全部或部分相交后,这一第三阀座非接触腔的阀体区域,不再有任一进管与之全部或部分相交;After any outlet pipe of the valve body assembly fully or partially intersects with the third valve seat non-contact chamber, there is no longer any inlet pipe wholly or partly connected to the valve body area of the third valve seat non-contact chamber. intersect;
考虑到阀门的不同应用环境,进管中心线和出管中心线与阀体中心线,进管介质中心线和出管介质中心线与膨胀管阀座中心线,其空间关系包含以下特征:Considering the different application environments of the valve, the centerline of the inlet pipe, the centerline of the outlet pipe and the centerline of the valve body, the centerline of the inlet medium, the centerline of the outlet medium and the centerline of the valve seat of the expansion pipe, the spatial relationship includes the following characteristics:
所述进管直径小于等于阀体直径,进管中心线与阀体中心线有夹角α,夹角α大于0度小于360度,且不等于180度,进管数量为M,M大于等于1;The diameter of the inlet pipe is less than or equal to the diameter of the valve body, there is an angle α between the center line of the inlet pipe and the center line of the valve body, the angle α is greater than 0 degrees, less than 360 degrees, and not equal to 180 degrees, and the number of inlet pipes is M, and M is greater than or equal to 1;
所述出管直径小于等于阀体直径,出管中心线与阀体中心线有夹角β,夹角β大于0度小于360度,且不等于180度,出管数量为N,N大于等于1;The diameter of the outlet pipe is less than or equal to the diameter of the valve body, the centerline of the outlet pipe and the centerline of the valve body have an included angle β, the included angle β is greater than 0 degrees and less than 360 degrees, and is not equal to 180 degrees, and the number of outlet pipes is N, and N is greater than or equal to 1;
所述膨胀管阀座,膨胀管阀座外径小于阀体内径,The valve seat of the expansion pipe, the outer diameter of the valve seat of the expansion pipe is smaller than the inner diameter of the valve,
膨胀管阀座中心线与进管的介质中心线存在夹角γ,夹角γ大于0度小于360度,且不等于180度;There is an included angle γ between the centerline of the valve seat of the expansion pipe and the centerline of the medium entering the pipe, and the included angle γ is greater than 0 degrees and less than 360 degrees, and is not equal to 180 degrees;
膨胀管阀座中心线与出管的介质中心线存在夹角δ,夹角δ大于0度小于360度,且不等于180度。There is an included angle δ between the centerline of the valve seat of the expansion pipe and the centerline of the outlet medium, and the included angle δ is greater than 0 degrees and less than 360 degrees, and is not equal to 180 degrees.
当本案发明,阀门走粉料介质时,When the invention of this case, when the valve takes the powder medium,
可选的防堆料组件连接设置位置包括:Optional anti-stack assembly connection setup locations include:
第二阀座非接触腔和第三阀座非接触腔位置;The position of the non-contact chamber of the second valve seat and the non-contact chamber of the third valve seat;
或介质出管组位置;Or the position of the medium outlet pipe group;
可选的,防堆料组件的部分组件接口或连接的阀体组件接口,开孔,孔的外形尺寸与漏斗状接口组外形相匹配,连接方式包括:Optionally, part of the component interface of the anti-stacking component or the connected valve body component interface has a hole, and the outer dimension of the hole matches the shape of the funnel-shaped interface group. The connection methods include:
直接焊接连接;direct solder connection;
或阀体组件上铸造连接外框,框上加工螺纹孔或螺纹,与防堆料组件通过螺栓或螺纹连接;Or casting connection outer frame on the valve body assembly, process threaded holes or threads on the frame, and connect with the anti-stacking assembly through bolts or threads;
所述膨胀管阀座的中心线与所述阀体腔体的中心线重合或平行,且膨胀管组件包含于阀体腔体中。The centerline of the valve seat of the expansion tube coincides with or is parallel to the centerline of the cavity of the valve body, and the expansion tube assembly is contained in the cavity of the valve body.
所述连接组件通过螺栓、螺杆、螺母或者连接组件备件本身加工的螺纹,与其它组件连接。The connecting component is connected with other components through bolts, screw rods, nuts or threads processed by the spare part of the connecting component itself.
所述密封组件通过垫片受压紧力作用,弹性变形,实现密封。The sealing assembly is elastically deformed by the compressive force through the gasket to realize sealing.
可选的,所述阀体不同位置组件连接方式包括:连接组件螺纹连接,焊接连接,预留卡槽连接Optionally, the connection methods of components at different positions of the valve body include: threaded connection of connection components, welding connection, reserved card slot connection
可选的,所述阀体不同位置密封由密封组件实现,连接时通过连接组件或其它组件自身螺纹在不同位置连接紧固。Optionally, the sealing of different positions of the valve body is realized by sealing components, and the connecting components or the threads of other components are connected and fastened at different positions during connection.
可选的,所述各备件螺纹连接,当螺纹需要密封时,采用锥管螺纹或者螺纹带涂层或者缠绕带缠绕螺纹形式密封。Optionally, the threaded connections of the spare parts, when the threads need to be sealed, shall be sealed in the form of taper pipe threads or threads with coatings or winding tapes.
可选的,所述内缩式膨胀管组件通过连接组件与其他备件连接,通过密封组件实现密封。Optionally, the retractable expansion tube assembly is connected with other spare parts through a connection assembly, and the seal is realized through a sealing assembly.
可选的,所述阀体组件,其介质进管组与阀体通过焊接连接或一体铸造连接,与其他设备或管路通过法兰连接或者焊接连接或者螺纹连接;其介质出管组与阀体通过焊接连接或一体铸造连接,与其他设备或管路通过法兰连接或者焊接连接或者螺纹连接;其各部件通过连接组件与其他备件连接,通过密封组件实现密封。Optionally, for the valve body assembly, its medium inlet pipe group is connected to the valve body through welding or integral casting, and is connected to other equipment or pipelines through flange connection, welding connection or screw connection; its medium outlet pipe group is connected to the valve body The body is connected by welding or integral casting, and is connected with other equipment or pipelines by flanges, welding or threads; its parts are connected with other spare parts through connecting components, and sealed by sealing components.
可选的,所述阀体组件,其内部与介质接触部位,根据不同工况,对阀体内部介质接触部分不做处理,或做涂层处理或衬胶处理或衬塑处理,涂层包括防腐漆、环氧树脂涂层、特氟龙、PTFE包覆、尼龙、陶瓷包覆,直接的包覆层可以满足一些特殊需求的磁性介质、腐蚀介质、油性介质等特殊介质的需求;也包括镀膜,包括镀层厚度小于1mm的金属膜或其他材质的膜层,或镀金属层处理,例如镀铬镀锌等形式,对介质接触面处理,主要特征是在阀体的介质接触表面加以附着物镀层,避免磨损或腐蚀;还可以在介质接触表面做防腐蚀表面处理,例如发蓝,发黑,磷化,钝化处理等;Optionally, according to different working conditions, the parts of the valve body component in contact with the medium are left untreated, or coated, rubber-lined or plastic-lined. The coating includes: Anti-corrosion paint, epoxy resin coating, Teflon, PTFE coating, nylon, ceramic coating, direct coating can meet the needs of special media such as magnetic media, corrosive media, oily media and other special needs; also include Coating, including a metal film with a coating thickness of less than 1mm or a film layer of other materials, or a metal coating treatment, such as chrome plating and galvanizing, etc., for the treatment of the medium contact surface, the main feature is to add an attachment coating on the medium contact surface of the valve body , to avoid wear or corrosion; anti-corrosion surface treatment can also be done on the medium contact surface, such as bluing, blackening, phosphating, passivation treatment, etc.;
所述全部阀门组件,其内部与介质接触部位处理方式,包括:The treatment of all the valve components mentioned above, the parts in contact with the medium inside include:
在阀门内部的介质接触表面不做处理;The medium contact surface inside the valve is not treated;
或在阀门内部的介质接触表面做附着物层或镀膜;Or make an attachment layer or coating on the medium contact surface inside the valve;
或在阀门内部的介质接触表面做防腐蚀表面处理;Or do anti-corrosion surface treatment on the medium contact surface inside the valve;
可选的,所述开位或关位传感器组件带螺纹或卡槽,通过螺纹或卡槽与其他组件或备件连接。Optionally, the open position or close position sensor assembly has threads or slots, and is connected with other components or spare parts through threads or slots.
可选的,所述开位传感器或关位传感器可用阀塞替代,阀塞有螺纹或螺孔或卡槽预留。Optionally, the open position sensor or the close position sensor can be replaced by a valve plug, and the valve plug has threads, screw holes or slots reserved.
可选的,所述关位传感器底座焊接在阀体上,可选的,关位传感器底座预留螺纹或螺孔或卡槽;Optionally, the base of the closing position sensor is welded on the valve body. Optionally, the base of the closing position sensor is reserved for threads or screw holes or card slots;
可选的,开位和关位传感器组件各组件,通过螺栓或螺纹或卡槽连接,通过密封组件密封。Optionally, the components of the open position sensor and the closed position sensor component are connected by bolts, threads or card slots, and sealed by a sealing component.
所述开位和关位传感器组件,包括:The open position and close position sensor components include:
开位和关位传感器1:设置在内缩式的上宝塔接头上,上宝塔接头露出阀体外部的位置开孔,Open position and close position sensor 1: Set on the retractable upper pagoda joint, the position where the upper pagoda joint exposes the outside of the valve body opens a hole,
孔在不影响连接气源进管的部位,孔可以直接连通到上宝塔接头内部,也可以连接到膨胀管阀座与膨胀管其他组件之间的位置;通过导气管也可以延伸到上宝塔接头阀座内延长管内部,导气管安装在不影响内缩式膨胀管组件通气排气时产生位移的位置,例如内缩式膨胀管组件中心线位置;可选地导气管进入内缩式上宝塔接头或内缩式上宝塔接头阀座内延长管内部;导气管连接开位和关位传感器1,优选的依靠压力变化或在内缩式膨胀管组件内部位移位置反馈开位、关位;上述开位或关位传感器,可选地通过机械接触或感应接触触发,也可通过已知的技术方式,例如压力、光感等方式,触发反馈;The hole does not affect the position where the gas source is connected to the inlet pipe. The hole can be directly connected to the inside of the upper pagoda joint, or it can be connected to the position between the valve seat of the expansion tube and other components of the expansion tube; it can also be extended to the upper pagoda joint through the air guide tube Inside the extension tube inside the valve seat, the air guide tube is installed at a position that does not affect the displacement of the retractable expansion tube assembly during ventilation and exhaust, such as the centerline position of the retractable expansion tube assembly; the air guide tube can optionally enter the retractable upper pagoda Inside the extension tube of the valve seat of the joint or retractable upper pagoda joint; the air guide tube is connected to the opening and closing position sensor 1, preferably relying on the pressure change or the internal displacement position feedback of the retracting expansion tube assembly to feedback the opening and closing positions; the above Open or closed position sensor, optionally triggered by mechanical contact or inductive contact, can also trigger feedback through known technical methods, such as pressure, light sensing, etc.;
开位和关位传感器2:关位传感器2、关位传感器2底座、关位传感器2底座上盖,安装在阀体上;开位传感器2,设置在导管上,内缩式内部靠近膨胀管阀座组件侧,另一侧靠阀塞密封;上述开位或关位传感器,可选地通过机械接触或感应接触触发,也可通过已知的技术方式,例如压力、光感等方式,触发反馈;Open position and close position sensor 2: close position sensor 2, close position sensor 2 base, close position sensor 2 base cover, installed on the valve body; open position sensor 2, set on the conduit, retractable inside close to the expansion tube One side of the valve seat assembly, the other side is sealed by the valve plug; the above-mentioned open position or close position sensor can be triggered optionally by mechanical contact or inductive contact, or by known technical means, such as pressure, light sensing, etc. feedback;
开位和关位传感器3:感应环,设置在内缩式下宝塔接头或内缩式下宝塔接头阀座内延长管上、导管开位传感器3、导管关位传感器3,适用于导管模式,开位和关位传感器设置在导管内侧,导管预留有卡槽或螺纹或螺栓连接等连接方式,可选地通过机械接触或感应接触触发,也可通过已知的技术方式,例如压力、光感等方式,触发反馈;Opening and closing position sensor 3: induction ring, set on the extension tube in the retractable lower pagoda joint or the valve seat of the retractable lower pagoda joint, conduit open position sensor 3, conduit close position sensor 3, suitable for conduit mode, The open position and close position sensors are arranged inside the conduit, and the conduit is reserved with connection methods such as card slots or threaded or bolted connections, which can optionally be triggered by mechanical contact or inductive contact, and can also be triggered by known technical methods, such as pressure, light, etc. Sense and other ways to trigger feedback;
开位和关位传感器组件分为上述3种,本案可以任选的安装其中1种,或任选的安装其中2种,或3种都安装,也可都不安装;The open position and close position sensor components are divided into the above three types. In this case, one of them can be installed optionally, or two of them can be installed, or all three can be installed, or neither can be installed;
开位和关位传感器组件,用于反馈阀门的信号;Open position and close position sensor components are used to feedback the signal of the valve;
在阀体组件上安装有关位传感器2底座,传感器底座预留螺孔和卡槽,关位传感器2和密封组件连接方式包括:螺栓连接、卡槽连接、螺纹连接、法兰连接;传感器底座安装位置处于第一阀座接触腔的区域的阀体外壁上,阀体开孔与传感器底座连接时有密封组件,阀体不开孔与传感器底座连接时没有密封组件,传感器底座与阀体焊接连接或铸造预留;Install the base of the relative position sensor 2 on the valve body assembly, the sensor base reserves screw holes and card slots, the connection methods of the closed position sensor 2 and the sealing assembly include: bolt connection, card slot connection, thread connection, flange connection; sensor base installation The position is on the outer wall of the valve in the area where the first valve seat contacts the cavity. There is a sealing component when the opening of the valve body is connected to the sensor base. There is no sealing component when the valve body is connected to the sensor base without openings. The sensor base is welded to the valve body. or casting reservation;
可选地,感应环装在内缩式下宝塔接头或内缩式下宝塔接头阀座内延长管上;Optionally, the induction ring is installed on the retractable lower pagoda joint or the inner extension tube of the valve seat of the retractable lower pagoda joint;
可选的,所述阀体焊接安装关位传感器底座时,根据传感器的不同,包括:Optionally, when the valve body is welded and installed with a close position sensor base, according to different sensors, it includes:
阀体开孔形式,阀体开孔时有密封组件密封,通过连接组件连接,The opening form of the valve body, when the valve body is opening, there is a sealing component to seal, and it is connected by a connecting component.
或阀体不开孔形式,通过预留螺纹或螺孔或卡槽,通过连接组件连接。Or the valve body does not have a hole, and is connected through a connecting component through a reserved thread or a screw hole or a card slot.
可选的,所述宝塔接头上金属卡箍宝塔接头下金属卡箍,通过具有弹性的保护组件弹性连接并实现保护。Optionally, the metal clamp on the pagoda joint and the metal clamp below the pagoda joint are elastically connected and protected by an elastic protection component.
可选的,终端喷淋管焊接在阀体上,喷淋管有孔,介质从中流出,终端喷淋管一般用于钢厂层流冷却工艺或其它用于喷淋水工艺,介质一般为水,喷淋管作为终端,当阀门关闭时,封闭水流,开启时,水流沿喷淋管的小孔喷射而出,对需要降温的钢材或者其他需要喷淋的物品喷淋水,实现设计功能,喷淋管数量为N,N为大于等于1的自然数。Optionally, the terminal spray pipe is welded on the valve body, the spray pipe has holes, and the medium flows out from it, the terminal spray pipe is generally used for the laminar flow cooling process in steel mills or other spray water processes, and the medium is generally water , the spray pipe is used as the terminal. When the valve is closed, the water flow is closed. When it is opened, the water flow is sprayed out along the small hole of the spray pipe, and the steel that needs to be cooled or other items that need to be sprayed is sprayed to realize the design function. The number of spray pipes is N, and N is a natural number greater than or equal to 1.
与现有技术相比,本方案的有益效果是:Compared with the prior art, the beneficial effect of this scheme is:
1.当阀门处于开启位置时,管路内介质压力作用于膨胀管阀座,膨胀管阀座会受压力作用,此时压力作用会传导到内缩式膨胀管组件运动组件上:内缩式膨胀管组件的内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管,上述备件连接成为一体;运动组件连接固定组件内缩式下宝塔接头支撑组件,或运动组件连接导管组件;同时连接阀体组件;1. When the valve is in the open position, the medium pressure in the pipeline acts on the valve seat of the expansion tube, and the valve seat of the expansion tube will be affected by the pressure. At this time, the pressure will be transmitted to the moving component of the retractable expansion tube assembly: retractable The retractable upper pagoda joint, the retractable upper pagoda joint valve seat inner extension tube, the retractable lower pagoda joint, and the retractable lower pagoda joint valve seat inner extension tube of the expansion tube assembly, the above spare parts are connected into one; the movement component Connect the fixed component to the retractable lower pagoda joint support component, or the moving component to connect the conduit component; at the same time connect the valve body component;
各组件,包括:运动组件、固定组件、导管组件、阀体组件,连接后形成一体,膨胀管阀座向内凹陷时受到这些组件的支撑,减小了内凹程度,对阀座提供了支撑,避免膨胀管阀座严重变形,从而使阀体腔体内的介质流动形态变化减小,缓解介质压力波动,使其在接受范围内。Various components, including: moving components, fixed components, conduit components, and valve body components, are connected to form a whole. When the valve seat of the expansion pipe is recessed inward, it is supported by these components, which reduces the degree of indentation and provides support for the valve seat. , to avoid severe deformation of the valve seat of the expansion tube, thereby reducing the change in the flow form of the medium in the valve body cavity, alleviating the fluctuation of the medium pressure, and keeping it within the acceptable range.
2.当阀门处于开启位置时,管路内介质压力作用于膨胀管阀座,膨胀管阀座会受压力作用,此时压力作用会传导到内缩式膨胀管组件内部组件上,内缩式膨胀管组件的内缩式上宝塔接头、内缩式上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头阀座内延长管、内缩式下宝塔接头支撑组件,形成一体,膨胀管阀座向内凹陷时受到这些组件的支撑,减小了内凹程度,对阀座提供了支撑,避免膨胀管阀座内凹,避免阀座端部,即阀座与内缩式膨胀管组件的宝塔接头或延长管连接处,在介质压力作用下产生的不同方向的应力,进而避免阀座局部开裂,增加阀座寿命。2. When the valve is in the open position, the medium pressure in the pipeline acts on the valve seat of the expansion tube, and the valve seat of the expansion tube will be affected by the pressure. At this time, the pressure will be transmitted to the internal components of the retractable expansion tube assembly. Retractable upper pagoda joint, retractable upper pagoda joint valve seat inner extension tube, retractable lower pagoda joint, retractable lower pagoda joint valve seat inner extension tube, retractable lower pagoda joint support assembly of the expansion tube assembly , forming one body, when the valve seat of the expansion pipe is sunken inward, it is supported by these components, which reduces the degree of indentation, provides support for the valve seat, avoids the concave of the valve seat of the expansion pipe, and avoids the end of the valve seat, that is, the valve seat and the valve seat The pagoda joint or extension tube connection of the retractable expansion tube assembly produces stress in different directions under the action of medium pressure, thereby avoiding partial cracking of the valve seat and increasing the life of the valve seat.
3.当阀门关闭时,膨胀管阀座充气膨胀变形,其直径变大,其轴向总长度也会有增加,这个增加会导致膨胀管阀座变形,导致在阀体接触位置出现褶皱;通过对膨胀管组件改变设计,采用内缩式膨胀管组件,实现了内缩式膨胀管组件运动组件中心可以位移,其位移过程即实现了密封又解决了膨胀管阀座变形褶皱问题。3. When the valve is closed, the valve seat of the expansion tube is inflated and deformed, its diameter becomes larger, and its total axial length will also increase. This increase will cause deformation of the valve seat of the expansion tube, resulting in wrinkles at the contact position of the valve body; through The design of the expansion tube assembly is changed, and the retractable expansion tube assembly is adopted to realize the displacement of the center of the moving component of the retractable expansion tube assembly. The displacement process not only realizes sealing but also solves the problem of deformation and wrinkles of the expansion tube valve seat.
4.当阀门介质进管组、介质出管组都位于第一阀座接触腔时,阀门走粉料或细小颗粒物,使用压缩气体输送时,在阀体腔体内部上侧第二阀座非接触腔,和阀体腔体内部下侧第三阀座非接触腔,会存在一定的物料堆积,积累后会影响膨胀管阀座膨胀,影响阀门性能;通过加装防堆料组件,堆料虽然继续存在,但在系统抽吸,和输送压力作用力下,堆料被吸出,会减少堆积量,并在阀门循环开启关闭过程里,持续流动输出到管路,积累量大大减少,避免堆料对阀门的性能影响。4. When the valve medium inlet pipe group and medium outlet pipe group are located in the contact chamber of the first valve seat, the valve will carry powder or fine particles, and when compressed gas is used to transport, the second valve seat on the upper side of the valve body cavity is non-contact. cavity, and the non-contact cavity of the third valve seat on the lower side of the valve body cavity, there will be a certain amount of material accumulation, which will affect the expansion of the valve seat of the expansion pipe and affect the performance of the valve; , but under the action of system suction and conveying pressure, the piled material is sucked out, which will reduce the accumulation amount, and during the cycle opening and closing process of the valve, the continuous flow will be output to the pipeline, and the accumulation amount will be greatly reduced, avoiding the accumulation of material on the valve performance impact.
附图说明Description of drawings
图1是本方案的内缩式,阀门结构示意图;Fig. 1 is the retractable type of this scheme, the schematic diagram of the valve structure;
图2是本方案的内缩式,实施例1的结构示意图,主视图;Fig. 2 is the retractable type of this scheme, the structural representation of embodiment 1, front view;
图3是本方案的内缩式,实施例1的结构示意图,左视图;Fig. 3 is the retractable type of this scheme, the structural representation of embodiment 1, left side view;
图4是本方案的内缩式,实施例1的结构示意图,俯视图;Fig. 4 is the retractable type of this scheme, the structural representation of embodiment 1, top view;
图5为沿着图4俯视图中E-E线的,膨胀管阀座膨胀和非膨胀状态的对比图,膨胀管组件的变化;Fig. 5 is a comparison diagram of expansion and non-expansion states of the valve seat of the expansion pipe along the E-E line in the top view of Fig. 4, and the change of the expansion pipe assembly;
图6为阀门开启时,内缩式:上宝塔接头、上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头内延长管、内缩下宝塔接头支撑杆的位置示意图。Figure 6 shows when the valve is opened, the position of retractable type: upper pagoda joint, inner extension tube of upper pagoda joint valve seat, retractable lower pagoda joint, inner extension tube of retractable lower pagoda joint, position of support rod of retractable lower pagoda joint schematic diagram.
图7为阀门关闭时,内缩式:上宝塔接头、上宝塔接头阀座内延长管、内缩式下宝塔接头、内缩式下宝塔接头内延长管、内缩下宝塔接头支撑杆的位置示意图。Figure 7 shows when the valve is closed, the retractable type: the position of the upper pagoda joint, the inner extension tube of the valve seat of the upper pagoda joint, the retractable lower pagoda joint, the inner extension tube of the retractable lower pagoda joint, and the position of the support rod of the retracted lower pagoda joint schematic diagram.
图8图9为内缩式上宝塔接头阀座内延长管的不同设计结构的主俯视图;Fig. 8 and Fig. 9 are main top views of different design structures of extension pipes in the valve seat of the retractable upper pagoda joint valve seat;
图10图11为内缩式下宝塔接头内延长管的不同设计结构的主俯视图;Fig. 10 Fig. 11 is the main top view of the different design structures of the extension pipe in the lower pagoda joint of the retractable type;
图12图13图14图15为内缩下宝塔接头支撑杆的不同设计结构的主俯视图;Fig. 12, Fig. 13, Fig. 14 and Fig. 15 are main top views of different design structures of the pagoda joint support rods retracted;
图16传感器与上宝塔接头连接的示意图;Figure 16 is a schematic diagram of the connection between the sensor and the upper pagoda connector;
图17是内缩式上宝塔接头的主俯视图;Figure 17 is the main top view of the retractable upper pagoda joint;
图18是内缩式下宝塔接头的主俯视图;Fig. 18 is the main top view of the retractable lower pagoda joint;
图19是实施例2终端多管喷淋的示意图;Fig. 19 is a schematic diagram of embodiment 2 terminal multi-pipe spraying;
图20是本方案的内缩式,角度说明的示意图;实施例3进出管不同侧;Fig. 20 is a schematic diagram of the shrinkage type of this program, and the angle description; embodiment 3 different sides of the inlet and outlet pipes;
图21是本方案的内缩式,实施例4,进出管同侧,内缩式膨胀管组件偏心的示意图。Fig. 21 is a schematic diagram of the retractable expansion tube assembly of the solution, embodiment 4, the inlet and outlet tubes are on the same side, and the retractable expansion tube assembly is eccentric.
图22是本方案的内缩式,实施例5,二进一出,内缩式膨胀管组件偏心,带防堆料组件的示意图;Figure 22 is a schematic diagram of the retractable type of this scheme, embodiment 5, two in and one out, the inwardly retractable expansion tube assembly is eccentric, and the anti-stacking assembly is provided;
图23是本方案的内缩式,实施例6,进出异侧,进出不同心,阀体中心线倾斜的示意图;Figure 23 is a schematic diagram of the shrinking type of this program, embodiment 6, entering and exiting the opposite side, entering and exiting out of the same center, and the center line of the valve body is inclined;
图24是本方案的内缩式,实施例7,进出异侧,进出同心,阀体中心线倾斜,带防堆料组件的示意图;Figure 24 is a schematic diagram of the shrinking type of this scheme,
图25是本方案的内缩式,实施例8的示意图,进出异侧,进出不同心的示意图;Figure 25 is the retractable type of this program, the schematic diagram of embodiment 8, the schematic diagram of entering and leaving the opposite side, and entering and exiting out of the same heart;
图26是本方案的内缩式,实施例9的示意图,进出同侧,进出不同心的示意图;Fig. 26 is a schematic diagram of embodiment 9 of the retractable type of this program, a schematic diagram of entering and exiting the same side, and entering and exiting out of the same direction;
图27是本方案的内缩式,实施例10的示意图,一进二出;Figure 27 is the retractable type of this scheme, a schematic diagram of
图28是本方案的内缩式,实施例11的示意图,一进三出。Fig. 28 is a schematic diagram of
图29是本方案的内缩式,实施例12的示意图,二进一出。Figure 29 is a schematic diagram of
图30是本方案的内缩式,实施例13的示意图,三进一出。Figure 30 is a schematic diagram of embodiment 13 of the retractable type of this scheme, three in and one out.
图31是本方案的内缩式,实施例14的示意图,二进三出。Figure 31 is a schematic diagram of embodiment 14 of the retractable type of this scheme, with two inputs and three outputs.
图32是本方案的内缩式,实施例15的示意图,三进二出。Figure 32 is a schematic diagram of embodiment 15 of the retractable type of this scheme, three in and two out.
图33是本方案的内缩式,实施例16的示意图,一进二出,防堆料结构。Fig. 33 is the retraction type of this scheme, the schematic diagram of embodiment 16, one inlet and two outlets, anti-stacking structure.
图34是本方案的内缩式,实施例17的示意图,一进三出,防堆料结构。Fig. 34 is a schematic diagram of embodiment 17 of the retractable type of the present scheme, one in and three out, anti-stacking structure.
图35是本方案的内缩式,实施例18的示意图,二进一出,防堆料结构。Fig. 35 is a schematic diagram of embodiment 18 of the retracting type of this scheme, two in and one out, anti-stacking structure.
图36是本方案的内缩式,实施例19的示意图,三进一出,防堆料结构。Fig. 36 is a schematic diagram of
图37是本方案的内缩式,实施例20的示意图,二进三出,防堆料结构。Fig. 37 is a schematic diagram of
图38是本方案的内缩式,实施例21的示意图,三进二出,防堆料结构。Fig. 38 is a schematic diagram of embodiment 21 of the retracting type of this scheme, three in and two out, anti-stacking structure.
图39是本方案的内缩式,实施例22的示意图,三进二出,防堆料结构含出管直弯延长管组件。Fig. 39 is a schematic diagram of embodiment 22 of the retractable type of the present scheme, with three inlets and two outlets, and the anti-stacking structure contains the straight-bent extension pipe assembly of the outlet pipe.
图40是阀体组件,组合成的基础例A。Fig. 40 is a valve body assembly, the basic example A of combination.
图41是本方案的内缩式膨胀管组件支撑原理示意图,图中K-K’为阀门内缩式膨胀管组件的轴线;如图所示,介质流动时,介质产生流向压力,施加一个力给内缩式膨胀管组件;内缩式膨胀管组件互相连接在同一轴线K-K’上,形成一体的内缩式膨胀管组件将介质压力分解到阀体组件上,在相应位置形成支撑力,对膨胀管组件进行支撑,对抗介质流向压力。Figure 41 is a schematic diagram of the support principle of the retractable expansion tube assembly of this scheme. In the figure, K-K' is the axis of the valve retractable expansion tube assembly; as shown in the figure, when the medium flows, the medium generates a flow direction pressure, and a force is applied For the retractable expansion tube assembly; the retractable expansion tube components are connected to each other on the same axis K-K', and the integrated retractable expansion tube assembly decomposes the medium pressure to the valve body assembly and forms a supporting force at the corresponding position , to support the expansion tube assembly to resist the pressure of the medium flow.
图42导管安装在阀体下压盖的示意图。Figure 42 is a schematic diagram of the conduit being installed in the lower gland of the valve body.
图43导管安装在阀体下压盖的示意图,内部设置有传感器组件。Figure 43 is a schematic diagram of the conduit installed in the lower gland of the valve body, with a sensor assembly inside.
图44导管带有支撑环的示意图。Figure 44. Schematic view of catheter with support ring.
图中:In the picture:
10、阀体组件,包括:101、阀体;102、阀体上法兰;103、阀体下法兰;104、阀体上压盖;105、阀体下压盖;106、介质进管组,包括:106a、介质进管;106b、介质进管;106c、介质进管;107、介质进管法兰组,包括:107a、介质进管法兰;107b、介质进管法兰;108c、介质进管法兰;108、介质出管组,包括:108a、介质出管;108b、介质出管;108c、介质出管;109、介质出管法兰组,包括:109a、介质出管法兰;109b、介质出管法兰;109c、介质出管法兰;110、终端喷淋管;10. Valve body assembly, including: 101. Valve body; 102. Upper flange of valve body; 103. Lower flange of valve body; 104. Upper gland of valve body; 105. Lower gland of valve body; 106. Medium inlet pipe Group, including: 106a, medium inlet pipe; 106b, medium inlet pipe; 106c, medium inlet pipe; 107, medium inlet pipe flange group, including: 107a, medium inlet pipe flange; 107b, medium inlet pipe flange; 108c , medium inlet pipe flange; 108, medium outlet pipe group, including: 108a, medium outlet pipe; 108b, medium outlet pipe; 108c, medium outlet pipe; 109, medium outlet flange group, including: 109a, medium outlet pipe Flange; 109b, medium outlet flange; 109c, medium outlet flange; 110, terminal spray pipe;
20、内缩式膨胀管组件,包括:201、膨胀管阀座;204、宝塔接头上金属卡箍;205、宝塔接头下金属卡箍;20. Retractable expansion tube assembly, including: 201. Expansion tube valve seat; 204. Metal clamp on pagoda joint; 205. Metal clamp under pagoda joint;
内缩式:内缩式上宝塔接头202b、内缩式上宝塔接头阀座内延长管202-1b、内缩式下宝塔接头203b、内缩式下宝塔接头阀座内延长管203-1b、内缩式下宝塔接头支撑杆206b;Retractable type: retractable upper pagoda joint 202b, retractable upper pagoda joint valve seat inner extension tube 202-1b, retractable lower pagoda joint 203b, retractable lower pagoda joint valve seat inner extension tube 203-1b, Retractable lower pagoda
30、开位和关位传感器组件,包括:30. Open and close sensor components, including:
311、开位传感器1;312关位传感器1;313导气管;311. Open position sensor 1; 312 Close position sensor 1; 313 Air guide tube;
321、开位传感器2;322关位传感器2;323关位传感器2底座;324、关位传感器2底座上盖;321, open position sensor 2; 322 close position sensor 2; 323 close position sensor 2 base; 324, close position sensor 2 base cover;
331、导管开位传感器3;332、导管关位传感器;333、感应环;331. Catheter opening sensor 3; 332. Catheter closing sensor; 333. Induction ring;
308、阀塞;308, valve plug;
40、密封组件,包括:400、关位传感器密封垫片40. Sealing assembly, including: 400. Sealing gasket of closing position sensor
401、阀体密封垫片组,包括:401a、阀体密封垫片;401b、阀体密封垫片;401. Valve body sealing gasket set, including: 401a, valve body sealing gasket; 401b, valve body sealing gasket;
402、上宝塔接头垫片组,包括:402a、上宝塔接头垫片;402b、上宝塔接头垫片;402, the upper pagoda joint gasket set, including: 402a, the upper pagoda joint gasket; 402b, the upper pagoda joint gasket;
403、下宝塔接头垫片组,包括:403a、下宝塔接头垫片;403b、下宝塔接头垫片;403, the lower pagoda joint gasket set, including: 403a, the lower pagoda joint gasket; 403b, the lower pagoda joint gasket;
50、连接组件,包括:50. Connection components, including:
500、上宝塔接头锁紧螺母;501、下宝塔接头锁紧螺母;500, upper pagoda joint lock nut; 501, lower pagoda joint lock nut;
502、阀体压盖螺杆组;502. Valve body gland screw group;
503、阀体压盖螺母组;503. Valve body gland nut set;
504、关位传感器底座螺栓组,包括:504a、关位传感器底座螺栓;504b、关位传感器底座螺栓;504c、关位传感器底座螺栓;504d、关位传感器底座螺栓;505、介质出管延长管组螺栓;505a、介质出管延长管组螺栓;505b、介质出管延长管组螺栓;505c、介质出管延长管组螺栓;505d、介质出管延长管组螺栓;504. The base bolt group of the closing position sensor, including: 504a, the base bolt of the closing position sensor; 504b, the base bolt of the closing position sensor; 504c, the base bolt of the closing position sensor; 504d, the base bolt of the closing position sensor; Group bolt; 505a, medium outlet pipe extension pipe group bolt; 505b, medium outlet pipe extension pipe group bolt; 505c, medium outlet pipe extension pipe group bolt; 505d, medium outlet pipe extension pipe group bolt;
60、保护组件,包括:601、上卡箍保护套;602下卡箍保护套;60. Protection components, including: 601, upper clamp protective sleeve; 602 lower clamp protective sleeve;
70、导管组件,包括:701、导管;702、导管支撑环70. Catheter assembly, including: 701, catheter; 702, catheter support ring
80、防堆料组件,包括:801、漏斗状接口组;801a漏斗状接口、801b漏斗状接口;802、防堆料导管组:802a防堆料导管、802b防堆料导管;803、导管接头;803a导管接头、803b导管接头80. Anti-stacking components, including: 801, funnel-shaped interface group; 801a funnel-shaped interface, 801b funnel-shaped interface; 802, anti-stacking conduit group: 802a anti-stacking conduit, 802b anti-stacking conduit; 803, conduit connector ; 803a conduit connector, 803b conduit connector
810、介质出管直延长管组包括:811a、介质出管直延长管;811b、介质出管直延长管带防堆料组件连接底座810. The straight extension pipe set of the medium outlet pipe includes: 811a, the straight extension pipe of the medium outlet pipe; 811b, the straight extension pipe of the medium outlet pipe with the anti-stacking component connection base
820、介质出管弯头延长管组包括:821a、介质出管弯头延长管;822b、介质出管弯头延长管带防堆料组件连接底座820, medium outlet pipe elbow extension pipe set includes: 821a, medium outlet pipe elbow extension pipe; 822b, medium outlet pipe elbow extension pipe with anti-stacking component connection base
1000、第一阀座接触腔,1000. The first valve seat contact chamber,
2000、第二阀座非接触腔,2000, the second valve seat non-contact chamber,
3000、第三阀座非接触腔。3000. The third valve seat non-contact cavity.
具体实施方式Detailed ways
下面结合具体实施方式对本方案的技术方案做进一步详细地说明。The technical solution of this solution will be further described in detail below in combination with specific implementation methods.
在全部实施例中,防堆料组件,包括:安装或不安装,两种形式;In all embodiments, the anti-stacking component includes: installed or not installed, two forms;
在全部实施例中,保护组件,包括:安装或不安装,两种形式;In all embodiments, the protection component includes: installed or not installed, two forms;
在全部实施例中,开位和关位传感器组件,包括:安装或不安装或选装部分组件,三种形式;In all embodiments, the open position and close position sensor components include: installation or non-installation or optional parts, three forms;
3种不同位置的开位和关位传感器组件,本案全部实施例可以任选的安装其中1种,或任选的安装其中2种,或3种都安装,也可都不安装;3 kinds of open position and close position sensor components in different positions, all embodiments of this case can optionally install one of them, or optionally install two of them, or install all three, or none of them;
所述全部阀门组件,其内部与介质接触部位处理方式包括:For all the valve components, the treatment methods for the internal parts in contact with the medium include:
在阀门内部的介质接触表面不做处理;The medium contact surface inside the valve is not treated;
或在阀门内部的介质接触表面做附着物层或镀层;Or make an attachment layer or coating on the medium contact surface inside the valve;
或在阀门内部的介质接触表面做防腐蚀表面处理;Or do anti-corrosion surface treatment on the medium contact surface inside the valve;
实施例参考图,阀门附件组件,以安装状态出现,阀门实际状态可以选择安装附件组件。Referring to the figure of the embodiment, the valve accessory assembly appears in the installed state, and the actual state of the valve can choose to install the accessory assembly.
在图1至图41之中,是基础例A(图40)或基础例A的进一步组合产品,包括实施例1至22,共有特性如下:Among Fig. 1 to Fig. 41, it is basic case A (Fig. 40) or the further combination product of basic case A, including embodiment 1 to 22, and common characteristics are as follows:
当前述图例已有详细标注的同结构的备件标注,后续图例对类似备件标注,会用组件代码代替具体备件号码中的全部或其中部分备件,例如用(60)组件代码,直接标注上卡箍保护套(601)或下卡箍保护套(602);When the spare parts of the same structure are marked in detail in the previous legend, the subsequent legends will mark similar spare parts with component codes instead of all or part of the spare parts in the specific spare part numbers, for example, use (60) component codes to directly mark the clamps Protective sleeve (601) or lower clamp protective sleeve (602);
如图1至图44所示,本方案所提供的膨胀管密封阀,包括:阀体组件(10);内缩式膨胀管组件(20);开位和关位传感器组件(30);密封组件(40);连接组件(50);保护组件(60);导管组件(70);防堆料组件(80);As shown in Figures 1 to 44, the expansion tube sealing valve provided by this solution includes: a valve body assembly (10); a retractable expansion tube assembly (20); an open position and a closed position sensor assembly (30); a sealing Assembly (40); connection assembly (50); protection assembly (60); conduit assembly (70); anti-stocking assembly (80);
其中阀体组件(10);内缩式膨胀管组件(20);密封组件(40);连接组件(50);导管组件(70);Wherein the valve body assembly (10); the retractable expansion tube assembly (20); the sealing assembly (40); the connection assembly (50); the conduit assembly (70);
内缩式膨胀管组件(20)的固定组件内缩式下宝塔接头支撑组件或导管组件(70)任选一种,两者不同时出现;Choose one of the fixed components of the retractable expansion tube assembly (20), the retractable lower pagoda joint support assembly or the conduit assembly (70), and the two do not appear at the same time;
上述组件,组合在一起,组合成一个基础阀门,图40所述;为基础例A;The above components are combined together to form a basic valve, as shown in Figure 40; it is the basic example A;
阀体组件(10);内缩式膨胀管组件(20);导管组件(70)或内缩式下宝塔接头支撑组件;在一起组合后的支撑示意图,图41所述,用于对抗介质流向力;Valve body assembly (10); retractable expansion tube assembly (20); conduit assembly (70) or retractable lower pagoda joint support assembly; a schematic diagram of the support after being combined together, as described in Figure 41, for resisting the flow direction of the medium force;
基础例A,可选的安装,开位和关位传感器组件(30)、保护组件(60)、防堆料组件(80)后,形成各个实施例1至22;Basic example A, after optional installation, open position and close position sensor assembly (30), protection assembly (60), anti-stacking assembly (80), each embodiment 1 to 22 is formed;
其中阀体组件(10)的阀体(101);阀体上法兰(102);阀体下法兰(103);介质进管(106):介质进管(106a)、介质进管(106b)、介质进管(106c);介质进管法兰(107):介质进管法兰(107a)、介质进管法兰(107b)、介质进管法兰(108c);介质出管(108):介质出管(108a)、介质出管(108b)、介质出管(108c);介质出管法兰(109):介质出管法兰(109a)、介质出管法兰(109b)、介质出管法兰(109c);终端喷淋管(110)通过焊接或一体铸造组装。Wherein the valve body (101) of the valve body assembly (10); the upper flange (102) of the valve body; the lower flange (103) of the valve body; the medium inlet pipe (106): the medium inlet pipe (106a), the medium inlet pipe ( 106b), medium inlet pipe (106c); medium inlet pipe flange (107): medium inlet pipe flange (107a), medium inlet pipe flange (107b), medium inlet pipe flange (108c); medium outlet pipe ( 108): medium outlet pipe (108a), medium outlet pipe (108b), medium outlet pipe (108c); medium outlet flange (109): medium outlet flange (109a), medium outlet flange (109b) 1. The medium outlet pipe flange (109c); the terminal spray pipe (110) is assembled by welding or integral casting.
阀体组件(10)通过连接组件(50)连接自己各个部位的组件;阀体组件(10)的:阀体上压盖(104);阀体下压盖(105);通过连接组件(50)与其它组件连接;阀体组件(10)通过连接组件(50)与内缩式内缩式膨胀管组件(20)连接;阀体组件(10)通过连接组件(50)与开位和关位传感器组件(30)连接;The valve body assembly (10) connects the components of its various parts through the connection assembly (50); of the valve body assembly (10): the valve body upper gland (104); the valve body lower gland (105); through the connection assembly (50 ) is connected with other components; the valve body component (10) is connected with the retractable expansion tube component (20) through the connection component (50); the valve body component (10) is connected with the opening and closing position through the connection component (50) Position sensor assembly (30) is connected;
各部位组件连接后通过密封组件(40)实现密封;保护组件(60)弹性连接在内缩式膨胀管组件(20)上;关位传感器2底座(324)焊接在阀体(101)上,预留螺孔和卡槽,关位传感器组件和密封件通过螺栓或卡槽连接。开位或关位传感器(30)安装在内缩式膨胀管组件(20)上,开位或关位传感器(30)安装在阀体组件(10)上;导管组件(70)与阀体组件(10)连接;防堆料组件(80)与阀体组件(10)连接。After the components of each part are connected, the seal is realized by the sealing component (40); the protection component (60) is elastically connected to the retractable expansion tube component (20); the base of the closing position sensor 2 (324) is welded on the valve body (101), Screw holes and card slots are reserved, and the closing position sensor assembly and the seal are connected by bolts or card slots. The opening or closing sensor (30) is installed on the retractable expansion tube assembly (20), and the opening or closing sensor (30) is installed on the valve body assembly (10); the conduit assembly (70) and the valve body assembly (10) is connected; the anti-stocking assembly (80) is connected with the valve body assembly (10).
所述内缩式内缩式膨胀管组件(20);The retractable retractable expansion tube assembly (20);
内缩式:内缩式上宝塔接头(202b),内外有螺纹;Retractable type: retractable upper pagoda joint (202b), with internal and external threads;
内缩式上宝塔接头(202b)与膨胀管阀座(201)连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;The connection between the retractable upper pagoda joint (202b) and the valve seat of the expansion pipe (201) is pagoda joint pattern, which adopts the pagoda pattern connected by standard air pipe or hose;
内缩式上宝塔接头(202b)与膨胀管阀座(201)插入后,通过宝塔接头上金属卡箍(204)连接;After the retractable upper pagoda joint (202b) is inserted into the expansion pipe valve seat (201), it is connected through the metal clamp (204) on the pagoda joint;
内缩式上宝塔接头(202b)与阀体组件(10)连接时,可选的,连接方式包括:螺纹连接、螺栓连接;When the retractable upper pagoda joint (202b) is connected to the valve body assembly (10), the optional connection methods include: threaded connection and bolted connection;
内缩式上宝塔接头(202b)与内缩式上宝塔接头阀座内延长管(202-1b)固定连接,可选的,连接方式包括:螺纹连接或焊接连接;The retractable upper pagoda joint (202b) is fixedly connected to the inner extension tube (202-1b) of the retractable upper pagoda joint valve seat. Optionally, the connection methods include: threaded connection or welded connection;
内缩式上宝塔接头阀座内延长管(202-1b)内外有螺纹;The inner extension pipe (202-1b) of the valve seat of the retractable upper pagoda joint has threads inside and outside;
内缩式上宝塔接头阀座内延长管(202-1b)与膨胀管阀座(201)连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;The connection between the inner extension tube (202-1b) of the retractable upper pagoda joint valve seat and the expansion pipe valve seat (201) is pagoda joint pattern, which adopts the pagoda pattern connected by standard air pipe or hose;
内缩式上宝塔接头阀座内延长管(202-1b)与内缩式上宝塔接头(202b)连接时,可选的,连接在内缩式上宝塔接头(202b)的内侧或外侧,连接方式包括:螺纹连接、焊接连接;When the inner extension pipe (202-1b) of the retractable upper pagoda joint valve seat is connected to the retractable upper pagoda joint (202b), it is optional to connect to the inner or outer side of the retractable upper pagoda joint (202b) and connect Methods include: threaded connection, welding connection;
内缩式下宝塔接头(203b)内外有螺纹;The retractable lower pagoda joint (203b) has internal and external threads;
内缩式下宝塔接头(203b)与膨胀管阀座(201)连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;The connection between the retractable lower pagoda joint (203b) and the valve seat of the expansion pipe (201) is pagoda joint pattern, which adopts the pagoda pattern connected by standard air pipe or hose;
内缩式下宝塔接头(203b)内部加工有导轨或导向槽,导引内缩式下宝塔接头支撑杆(206b)滑动;The retractable lower pagoda joint (203b) is internally processed with guide rails or guide grooves to guide the sliding of the retractable lower pagoda joint support rod (206b);
内缩式下宝塔接头(203b)与膨胀管阀座(201)插入后,通过宝塔接头下金属卡箍(205)连接;After the retractable lower pagoda joint (203b) is inserted into the valve seat (201) of the expansion pipe, it is connected through the lower metal clamp (205) of the pagoda joint;
内缩式下宝塔接头(203b)与内缩式下宝塔接头阀座内延长管(203-1b)固定连接,可选的,连接方式包括:螺纹连接或焊接连接;The retractable lower pagoda joint (203b) is fixedly connected to the inner extension pipe (203-1b) of the valve seat of the retractable lower pagoda joint. Optionally, the connection methods include: threaded connection or welded connection;
内缩式下宝塔接头(203b)与内缩式下宝塔接头支撑杆(206b)连接时,相互插入配合,顺畅滑动,形成对膨胀管阀座(201)的支撑When the retractable lower pagoda joint (203b) is connected with the support rod (206b) of the retractable lower pagoda joint, they are inserted into each other and slide smoothly to form a support for the valve seat (201) of the expansion pipe
内缩式下宝塔接头阀座内延长管(203-1b)内外有螺纹;The inner extension pipe (203-1b) of the valve seat of the retractable lower pagoda joint has threads inside and outside;
内缩式下宝塔接头阀座内延长管(203-1b)与膨胀管阀座(201)连接处为宝塔接头纹,采用标准气管或软管连接的宝塔纹路;The connection between the inner extension tube (203-1b) of the retractable lower pagoda joint valve seat and the expansion pipe valve seat (201) is pagoda joint pattern, which adopts the pagoda pattern connected by standard air pipe or hose;
内缩式下宝塔接头阀座内延长管(203-1b)内部加工有导轨或导向槽,导引内缩式下宝塔接头支撑杆(206b)滑动;The inner extension pipe (203-1b) of the retractable lower pagoda joint valve seat is processed with guide rails or guide grooves inside to guide the sliding of the retractable lower pagoda joint support rod (206b);
内缩式下宝塔接头阀座内延长管(203-1b)与内缩式下宝塔接头(203b)连接时,可选的,连接在下宝塔接头(203a)的内侧或外侧,连接方式包括:螺纹连接、焊接连接;When the inner extension pipe (203-1b) of the retractable lower pagoda joint valve seat is connected to the retractable lower pagoda joint (203b), it is optional to be connected to the inner or outer side of the lower pagoda joint (203a). The connection method includes: thread connection, welding connection;
内缩式下宝塔接头阀座内延长管(203-1b),内部空心结构,空心时上端处于膨胀管阀座(201)内部,上端密封或封闭,保证不漏液漏气;The inner extension pipe (203-1b) of the valve seat of the retractable lower pagoda joint has a hollow structure inside. When it is hollow, the upper end is inside the expansion pipe valve seat (201), and the upper end is sealed or closed to ensure no leakage of liquid or air;
可选的,内缩式下宝塔接头支撑杆组件(206b)与外伸式下宝塔接头(203a)连接时,相互插入配合,顺畅滑动,形成对膨胀管阀座(201)的支撑;Optionally, when the retractable lower pagoda joint support rod assembly (206b) is connected to the outwardly extended lower pagoda joint (203a), they are inserted and fitted with each other to slide smoothly to form a support for the valve seat (201) of the expansion pipe;
可选的,内缩式下宝塔接头支撑杆组件(206b)与内缩式下宝塔接头阀座内延长管(203-1b)连接时,相互插入配合,顺畅滑动,形成对膨胀管阀座(201)的支撑;Optionally, when the support rod assembly (206b) of the retractable lower pagoda joint is connected with the inner extension pipe (203-1b) of the valve seat of the retractable lower pagoda joint, they are inserted into each other and slide smoothly to form a pair of expansion pipe valve seats ( 201) support;
内缩式上宝塔接头阀座内延长管(202-1b)与内缩式下宝塔接头阀座内延长管(203-1b),相互插入配合,顺畅滑动,形成对膨胀管阀座(201)的支撑;The inner extension pipe (202-1b) of the retractable upper pagoda joint valve seat and the inner extension pipe (203-1b) of the retractable lower pagoda joint valve seat are inserted into each other and slide smoothly to form a pair of expansion pipe valve seats (201) support;
内缩式膨胀管组件(20)通过组件间的插入配合,内缩式膨胀管组件(20)的运动组件总长度可变,在内缩式膨胀管组件(20)未充气或液,阀门处于开位时,内缩式膨胀管组件(20)未变形,其长度为最小值;当内缩式膨胀管组件(20)充气或液,阀门关闭时,内缩式膨胀管组件(20)变形长度增加,达到设定最大值时,触发(30)组件的关位限位,停止进气或进液,内缩式膨胀管组件(20)在压力下保位,阀门关闭,此时内缩式膨胀管组件(20)的运动组件长度达到最大值;The retractable expansion tube assembly (20) is inserted and fit between components, the total length of the moving components of the retractable expansion tube assembly (20) is variable, and the retractable expansion tube assembly (20) is not inflated or liquid, and the valve is in the When in the open position, the retractable expansion tube assembly (20) is not deformed, and its length is the minimum value; when the retractable expansion tube assembly (20) is inflated with air or liquid and the valve is closed, the retractable expansion tube assembly (20) is deformed When the length increases and reaches the set maximum value, the closing limit of the component (30) is triggered to stop air intake or liquid intake, the retractable expansion tube component (20) maintains its position under pressure, and the valve is closed. The length of the moving assembly of the type expansion tube assembly (20) reaches the maximum value;
内缩式膨胀管组件(20)运动组件总长度的中心点,随充气或液膨胀产生的长度变化而变化,同时其在阀体(101)腔体内位置也随之变化,内缩式膨胀管组件(20)运动组件中心点在阀门开启关闭过程中存在运动偏心。The center point of the total length of the moving assembly of the retractable expansion tube assembly (20) changes with the length change caused by inflation or liquid expansion, and its position in the cavity of the valve body (101) also changes accordingly. The retractable expansion tube The central point of the moving component of the component (20) has a movement eccentricity during the opening and closing process of the valve.
所述阀体组件(10),内部为一个腔体,腔体内部安装有内缩式膨胀管组件(20);所述内缩式膨胀管组件(20)的膨胀管阀座(201),初始状态未充气或充液膨胀时,阀体腔体内有一环状空腔,介质在内部空腔流通;The valve body assembly (10) has a cavity inside, and a retractable expansion tube assembly (20) is installed inside the cavity; the expansion tube valve seat (201) of the retractable expansion tube assembly (20), When the initial state is not inflated or filled with liquid, there is an annular cavity in the valve body cavity, and the medium circulates in the internal cavity;
依靠阀体组件(10)与内缩式膨胀鼓组件(20)的连接;依靠内缩式内缩式膨胀管组件(20)除膨胀管阀座(201)之外的其它备件相互连接、插入,支撑膨胀管阀座(201),保证其受介质压力时不变形。Rely on the connection between the valve body assembly (10) and the retractable expansion drum assembly (20); rely on the internal retractable expansion tube assembly (20) to connect and insert other spare parts except the expansion tube valve seat (201) , support the valve seat (201) of the expansion pipe to ensure that it is not deformed when it is subjected to medium pressure.
在全部实施例中,可选的,防堆料组件,包括:安装或不安装,两种形式;In all embodiments, optionally, the anti-stockpiling component includes: installed or not installed, two forms;
在全部实施例中,可选的,保护组件,包括:安装或不安装,两种形式;In all embodiments, optionally, the protection component includes: installed or not installed, two forms;
在全部实施例中,可选的,开位和关位传感器组件,包括:安装或不安装或选装部分组件;三种形式;In all embodiments, optionally, the open position and close position sensor components include: installation or non-installation or optional part of the components; three forms;
3种不同位置的开位和关位传感器组件,本案全部实施例可以任选的安装其中1种,或任选的安装其中2种,或3种都安装,也可都不安装。3 kinds of open and close sensor assemblies in different positions, all embodiments of this case can optionally install one of them, or optionally install two of them, or all three of them, or none of them.
所述全部阀门组件,其内部与介质接触部位处理方式包括:For all the valve components, the treatment methods for the internal parts in contact with the medium include:
在阀门内部的介质接触表面不做处理;The medium contact surface inside the valve is not treated;
或在阀门内部的介质接触表面做附着物层或镀层;Or make an attachment layer or coating on the medium contact surface inside the valve;
或在阀门内部的介质接触表面做防腐蚀表面处理。Or do anti-corrosion surface treatment on the medium contact surface inside the valve.
下述实施例中,多管形式的实施例。In the following examples, the embodiment of the multi-tube form.
多管形式是实现对多物料混合输送,或者同介质多输入端集成到一条管线的应用实施例。The multi-pipe form is an application example to realize the mixed transportation of multiple materials, or to integrate multiple input ports of the same medium into one pipeline.
例如多台空压机输出端接入主管路,或者饲料输送时多种微量元素的加入工艺;For example, the output ends of multiple air compressors are connected to the main pipeline, or the process of adding various trace elements during feed transportation;
或管路设计为,一入多出,输入设备一用一备,阀门前端分别有止回阀或截止阀,输出为多路管线,节省多路管线导致的阀门需求多,设备投资大的问题。Or the design of the pipeline is one input and multiple outputs, one input device is used and the other is standby, there are check valves or stop valves at the front of the valves, and the output is multi-channel pipelines, which saves the problem of high demand for valves and large equipment investment caused by multiple pipelines .
下述全部实施例,所述内缩式膨胀管组件(20)与阀体组件(10)间有密封组件(40),所述内缩式膨胀管组件(20)和密封组件(40)与阀体组件(10)通过连接组件(50)连接,内缩式膨胀管组件(20)In all the following embodiments, there is a sealing assembly (40) between the retractable expansion tube assembly (20) and the valve body assembly (10), and the retractable expansion tube assembly (20) and the sealing assembly (40) are in contact with The valve body assembly (10) is connected through the connection assembly (50), and the retractable expansion tube assembly (20)
和保护组件(60)的最大外径均小于阀体内径;在拆卸连接组件(50),以及阀体组件(10)的阀体上压盖和阀体下压盖后,可实现在线更换内缩式膨胀管组件(20)或保护组件(60)或密封组件(40)。The maximum outer diameter of the protection component (60) is smaller than the inner diameter of the valve; after disassembling the connection component (50), and the valve body upper gland and the valve body lower gland of the valve body assembly (10), the inner diameter can be replaced online. The retractable expansion tube assembly (20) or the protection assembly (60) or the sealing assembly (40).
下述全部实施例,可选的,安装或不安装卡箍保护套;For all the following embodiments, optionally, the clamp protective sleeve is installed or not installed;
选择安装时,所述上金属卡箍外部安装有上卡箍保护套、下金属卡箍外部安装有下卡箍保护套,上卡箍保护套通过自身弹性与上金属卡箍连接,下卡箍保护套通过自身弹性与下金属卡箍连接。When choosing to install, the upper metal clamp is equipped with an upper clamp protection sleeve, and the lower metal clamp is equipped with a lower clamp protection sleeve. The upper clamp protection sleeve is connected to the upper metal clamp through its own elasticity, and the lower clamp The protective sleeve is connected with the lower metal clamp through its own elasticity.
下述全部实施例,所述阀体组件,进管与阀体焊接或一体铸造,进管与管路或设备通过进管法兰连接,进管与管路或设备通过焊接或螺纹连接;出管与阀体焊接或一体铸造,出管与管路或设备通过出管法兰连接,出管与管路或设备通过焊接或螺纹连接。In all the following embodiments, the valve body assembly, the inlet pipe and the valve body are welded or integrally cast, the inlet pipe and the pipeline or equipment are connected through the inlet pipe flange, and the inlet pipe and the pipeline or equipment are connected by welding or threading; The pipe and the valve body are welded or integrally cast, the outlet pipe is connected to the pipeline or equipment through the outlet flange, and the outlet pipe is connected to the pipeline or equipment by welding or threading.
内缩式实施例:Indented embodiment:
图1至图18的实施例1所示,包括示意图,工作原理图,以及部分结构图,连接示意图,传感器位置示意图;Figures 1 to 18 are shown in Embodiment 1, including schematic diagrams, working principle diagrams, partial structural diagrams, connection schematic diagrams, and sensor position diagrams;
图6至图15、图17、图18,是内缩式实施例内缩式膨胀管组件(20)各种形式的一些形状和连接示意图;图16是传感器(30)组件通过内缩式上宝塔接头(202b)连接的示意图;Fig. 6 to Fig. 15, Fig. 17 and Fig. 18 are some shapes and connection schematic diagrams of various forms of the retractable expansion tube assembly (20) of the retractable embodiment; Fig. 16 is a sensor (30) assembly through the retractable upper The schematic diagram that pagoda joint (202b) connects;
所述阀体(101),内部为一个腔体,腔体内部安装有内缩式膨胀管组件(20);所述膨胀管组件的膨胀管阀座(201),初始状态未充气或充液膨胀时,阀体(101)腔体内有一环状空腔,介质在内部流通;所述膨胀管组件的膨胀管阀座(201),依靠自动动力源充气或充液膨胀后,膨胀管阀座(201)外壁与阀体(101)内壁紧密接触,形成第一阀座接触腔(1000),阻断介质流通,同时在阀体(101)腔体内部上侧存在一个第二阀座非接触腔(2000),在阀体(101)腔体内部下侧存在一个第三阀座非接触腔(3000);在之后自动动力源控制放气或放液后,在膨胀管阀座(201)自身弹力作用下,恢复到初始状态,等待下一个工作循环;每个工作循环过程中,安装在阀门上的开位传感器(321)和关位传感器(322),判断阀门内缩式膨胀管组件(20)是否膨胀完成即阀门关闭或收缩完成即阀门打开,并发出阀门开启或关闭的反馈信号;或安装在导管组件(70)上的导管开位传感器(331)或导管关位传感器(332),与内缩式膨胀管组件(20)上的感应环(333),判断阀门内缩式膨胀管组件(20)是否膨胀完成即阀门关闭或收缩完成即阀门打开,并发出阀门开启或关闭的反馈信号;反馈信号传送给外置的独立控制系统,对阀门进行控制。The valve body (101) has a cavity inside, and a retractable expansion tube assembly (20) is installed inside the cavity; the expansion tube valve seat (201) of the expansion tube assembly is not inflated or filled with liquid in the initial state When inflated, there is an annular cavity in the cavity of the valve body (101), and the medium circulates inside; the expansion tube valve seat (201) of the expansion tube assembly, after being inflated by an automatic power source or filled with liquid, the expansion tube valve seat (201) The outer wall is in close contact with the inner wall of the valve body (101) to form a first valve seat contact cavity (1000) to block the flow of medium, and at the same time there is a second valve seat non-contact on the upper side of the valve body (101) cavity Cavity (2000), there is a third valve seat non-contact cavity (3000) on the lower side of the valve body (101) cavity; after the automatic power source controls the deflation or liquid discharge, the expansion tube valve seat (201) itself Under the action of elastic force, it returns to the initial state and waits for the next working cycle; during each working cycle, the opening sensor (321) and closing position sensor (322) installed on the valve judge the valve retractable expansion tube assembly ( 20) Whether the expansion is completed, that is, the valve is closed or the contraction is completed, that is, the valve is opened, and a feedback signal for the opening or closing of the valve is sent; or the catheter opening sensor (331) or the catheter closing sensor (332) installed on the catheter assembly (70) , and the induction ring (333) on the retractable expansion tube assembly (20), judge whether the expansion of the valve retractable expansion tube assembly (20) is completed, that is, the valve is closed, or the contraction is completed, that is, the valve is opened, and the valve is opened or closed. Feedback signal; the feedback signal is sent to an external independent control system to control the valve.
实施例1,各部位连接和特征见上述,其通过内缩式膨胀管阀座组件(20)有效避免了阀座延伸变形时的褶皱问题。同时通过防堆料组件(80)实现管路设备对积料的吸出,来实现对堆料的控制,使阀体(101)内部的堆料不超过腔体容纳极限,积压过多,导致内缩式膨胀管组件(20)出现损坏;In Embodiment 1, the connections and characteristics of various parts are as described above, and the retractable expansion tube valve seat assembly (20) effectively avoids the wrinkle problem when the valve seat is extended and deformed. At the same time, the anti-stacking component (80) realizes the suction of the accumulated material by the pipeline equipment, so as to realize the control of the accumulated material, so that the accumulated material in the valve body (101) does not exceed the capacity limit of the cavity, and the accumulation is too much, resulting in internal The retractable expansion tube assembly (20) is damaged;
如图19实施例2多管喷淋结构,该实施例连接方式同实实施例1,特征是有12根终端喷淋管(110),终端喷淋管一般用于钢厂层流冷却工艺,喷淋降温,对阀门下面的钢板输送管路,喷淋水,用于降温使用;实际应用,该喷淋管数量为N,N为自然数,即实际此喷淋管数量可以大于12根,也可以小于12根,以实际介质流量需求,选择安装数量和喷淋管直径;甚至可以在喷淋管路上设置更多的分支毛细喷淋管;As shown in Figure 19 embodiment 2, the multi-pipe spray structure, the connection mode of this embodiment is the same as that of embodiment 1, and it is characterized in that there are 12 terminal spray pipes (110), and the terminal spray pipes are generally used in the laminar flow cooling process of steel mills. Spray cooling, spray water to the steel plate conveying pipeline under the valve for cooling; in practical applications, the number of the spray pipes is N, and N is a natural number, that is, the actual number of the spray pipes can be greater than 12, or It can be less than 12, and the number of installations and the diameter of the spray pipe can be selected according to the actual medium flow demand; even more branch capillary spray pipes can be set on the spray pipe;
如图20实施例3,该实施例连接方式同实施例1,特征是进出管异侧,可以变更输送管线位置高度等;另外本实施例,描述了阀门各个位置的角度关系;As shown in Embodiment 3 of Figure 20, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the inlet and outlet pipes are on different sides, and the position and height of the delivery pipeline can be changed. In addition, this embodiment describes the angular relationship of each position of the valve;
包括:进管中心线与阀体中心线有夹角α,出管中心线与阀体中心线有夹角β,膨胀管阀座中心线与进管的介质中心线存在夹角γ,膨胀管阀座中心线与出管的介质中心线存在夹角δ;Including: there is an included angle α between the center line of the inlet pipe and the center line of the valve body, an included angle β between the center line of the outlet pipe and the center line of the valve body, an included angle γ between the center line of the valve seat of the expansion pipe and the center line of the medium of the inlet pipe, and an included angle γ between the center line of the expansion pipe and the center line of the valve body. There is an included angle δ between the centerline of the valve seat and the centerline of the medium exiting the pipe;
如图21实施例4,该实施例连接方式同实施例1,特征是它的膨胀管阀座在阀体内与阀体中心线偏心,进管和出管在同侧。此实施例主要应用于粉体输送,例如奶粉输送;或者长纤维介质输送,例如纸浆输送;它的好处是在介质进入和排出过程里,避免介质沿膨胀管旋转,减少堵塞和磨损现象。As shown in embodiment 4 of Fig. 21, the connection mode of this embodiment is the same as that of embodiment 1, and its characteristic is that its valve seat of the expansion pipe is eccentric to the centerline of the valve body in the valve body, and the inlet pipe and the outlet pipe are on the same side. This embodiment is mainly used in powder conveying, such as milk powder conveying; or long fiber medium conveying, such as pulp conveying; its advantage is that in the process of medium entering and discharging, it can avoid the medium from rotating along the expansion pipe, reducing clogging and abrasion.
如图22实施例5,该实施例连接方式同实施例1,特征是它的膨胀管阀座在阀体内与阀体中心线偏心,进管和出管在同侧,安装有防堆料组件(80)。此实施例主要应用于粉体输送,例如奶粉输送;或者长纤维介质输送,例如纸浆输送;它的好处是在介质进入和排出过程里,避免介质沿膨胀管旋转,减少堵塞和磨损现象。As shown in Embodiment 5 of Figure 22, the connection method of this embodiment is the same as that of Embodiment 1. It is characterized in that the valve seat of the expansion pipe is eccentric to the center line of the valve body, the inlet pipe and the outlet pipe are on the same side, and an anti-stacking component is installed. (80). This embodiment is mainly used in powder conveying, such as milk powder conveying; or long fiber medium conveying, such as pulp conveying; its advantage is that in the process of medium entering and discharging, it can avoid the medium from rotating along the expansion pipe, reducing clogging and abrasion.
如图23实施例6,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管非直角,进管出管不同心,此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,同时避免阀门受到工艺损伤,例如水锤冲击,涡流磨损等现象。As shown in Embodiment 6 of Figure 23, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is not at right angles to the inlet and outlet pipes, and the inlet and outlet pipes are not concentric. This embodiment is mainly used In places where the direction of the pipeline is changed, the number of pipeline elbows can be reduced in practice. After the valve is installed, the pipeline bend angle can be reduced, and at the same time, the valve can be prevented from being damaged by the process, such as water hammer impact, eddy current wear, etc.
如图24实施例6,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管非直角,进管出管同心,安装有防堆料组件(80);此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于粉料输送,同时避免阀门受到工艺损伤,例如水锤冲击,涡流磨损等现象。As shown in Embodiment 6 of Figure 24, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is not at right angles to the inlet and outlet pipes, the inlet and outlet pipes are concentric, and an anti-stacking component is installed. (80); this embodiment is mainly used in places where the direction of the pipeline is changed. In practice, the number of pipeline elbows can be reduced. After the valve is installed, the pipeline angle can be reduced, which is especially suitable for powder material transportation, and at the same time, the valve can be prevented from being damaged by the process. , such as water hammer impact, eddy current wear and other phenomena.
如图25实施例7,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管上下异侧,阀体腔可以做的较长,可以错位安装,躲开管路前方遮挡物,此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于粉料输送,同时避免阀门受到工艺损伤,例如水锤冲击,涡流磨损等现象。As shown in
如图26实施例8,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管同侧,阀体腔可以做的较长,可以连接上下平行的管路,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于粉料输送,同时避免阀门受到工艺损伤,例如水锤冲击,涡流磨损等现象。As shown in Embodiment 8 of Figure 26, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is at right angles to the inlet and outlet pipes, and the inlet and outlet pipes are on the same side, and the valve body cavity can be made It is longer, can connect the upper and lower parallel pipelines, and reduce the construction amount of pipeline elbow welding; this embodiment is mainly used in places where the direction of the pipeline is changed. Road bends, especially suitable for powder conveying, while avoiding process damage to the valve, such as water hammer impact, eddy current wear and other phenomena.
如图27实施例9,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,一进二出,阀体腔可以做的较长,可以连接上下平行的管路,多个输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于气体输送。As shown in Embodiment 9 of Figure 27, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is at right angles to the inlet and outlet pipes, and the inlet and outlet pipes are on different sides, with one inlet and two outlets. The valve body cavity can be made longer, can connect upper and lower parallel pipelines, multiple outputs, and reduce the construction amount of pipeline elbow welding; this embodiment is mainly used in places where the direction of the pipeline is changed, and the pipeline elbow can be reduced in practice After installing the valve, the number of pipe bends can be reduced, especially for gas transmission.
如图28实施例10,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,一进三出,阀体腔可以做的较长,可以连接上下平行的管路,多个输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于气体输送。As shown in
如图29实施例11,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,二进一出,阀体腔可以做的较长,可以连接多个输入,转化为同一输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于介质混合输送,例如饲料多路输入混合。As shown in
如图30实施例12,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,三进一出,阀体腔可以做的较长,可以连接多个输入,转化为同一输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其适用于介质混合输送,例如饲料多路输入混合。As shown in
如图31实施例13,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,二进三出,阀体腔可以做的较长,可以连接多个输入,转化为多个输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其是多个同介质输入端给多个罐体或池子补充介质,或多个输出端输出介质到多个现场,是实现对介质多路补充,多路分流、分支输送的目的。As shown in Embodiment 13 of Figure 31, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is at right angles to the inlet and outlet pipes, and the inlet and outlet pipes are on different sides, with two in and three out. The valve body cavity can be made longer, and can be connected to multiple inputs and converted into multiple outputs, reducing the construction amount of pipeline elbow welding; this embodiment is mainly used in places where the direction of the pipeline is changed, and in practice, pipeline elbows can be reduced After installing the valve, reduce the angle of the pipeline, especially if multiple input terminals of the same medium supply multiple tanks or pools with medium, or multiple output terminals output medium to multiple sites, which is to realize multi-channel supplementation of medium , The purpose of multi-channel shunting and branch delivery.
如图32实施例14,该实施例连接方式同实施例1,特征是它的内缩式膨胀管组件中心线与进管、出管为直角,进管出管异侧,三进二出,阀体腔可以做的较长,可以连接多个输入,转化为多个输出,减少管路弯头焊接的施工量;此实施例主要应用于改变输送管线方向的场所,实际中可以减少管线弯头的数量,安装阀门后,减少管路弯角,尤其是多个同介质输入端给多个罐体或池子补充介质,或多个输出端输出介质到多个现场,是实现对介质多路补充,多路分流、分支输送的目的。As shown in Embodiment 14 of Figure 32, the connection method of this embodiment is the same as that of Embodiment 1. The feature is that the center line of the retractable expansion tube assembly is at right angles to the inlet and outlet pipes, and the inlet and outlet pipes are on different sides, with three inlets and two outlets. The valve body cavity can be made longer, and can be connected to multiple inputs and converted into multiple outputs, reducing the construction amount of pipeline elbow welding; this embodiment is mainly used in places where the direction of the pipeline is changed, and in practice, pipeline elbows can be reduced After installing the valve, reduce the angle of the pipeline, especially if multiple input terminals of the same medium supply multiple tanks or pools with medium, or multiple output terminals output medium to multiple sites, which is to realize multi-channel supplementation of medium , The purpose of multi-channel shunting and branch delivery.
图33至图38.实施例15至21,相对于实施例9至14,结构分别对应一致,在具备上述实施例特点的情况下,增加了适用粉料的防堆料组件(80),主要针对粉末输送等情况。Figure 33 to Figure 38. Embodiments 15 to 21, compared with Embodiments 9 to 14, have the same structure respectively. In the case of having the characteristics of the above embodiments, an anti-stacking component (80) suitable for powder is added, mainly For powder conveying and other situations.
图39,实施例22,是在图38的实施例21的基础上,加装(80)组件的延长管组件(810)和(820),实现不同法兰标准切换连接,例如(810)进出口分别为美标法兰或国标法兰,或延长管路连接尺寸,弥补设计不足或替换旧产品不同标准阀门。Fig. 39, embodiment 22, is on the basis of embodiment 21 of Fig. 38, the extension pipe assembly (810) and (820) of adding (80) assembly, realizes the switching connection of different flange standards, for example (810) carries out The outlets are American standard flanges or national standard flanges, or the pipe connection size is extended to make up for design deficiencies or replace old products with different standard valves.
上述内缩式的各实施例,各部位连接方式和特征见上述,其通过内缩式膨胀管阀座组件(20)有效避免了阀座延伸变形时的褶皱问题,并实现了对膨胀管阀座(201)的支撑。For each embodiment of the above-mentioned retractable type, see the above-mentioned connection methods and characteristics of each part, which effectively avoids the wrinkle problem of the valve seat when the valve seat is extended and deformed through the retractable expansion tube valve seat assembly (20), and realizes the expansion of the expansion tube valve. The support of seat (201).
上述内缩式的带有防堆料组件(80)的实施例,是通过输送管路端压力波动,实现管路设备对积料的吸出,来实现对堆料的防堆积,使阀体(101)内部的残留介质不超过腔体容纳极限,避免积压过多,导致内缩式膨胀管组件(20)损坏;The embodiment of the above-mentioned retractable anti-stacking component (80) realizes the suction of the accumulated material by the pipeline equipment through the pressure fluctuation at the end of the conveying pipeline, so as to realize the anti-accumulation of the piled material, so that the valve body ( 101) The internal residual medium does not exceed the capacity limit of the cavity, so as to avoid excessive backlog, resulting in damage to the retractable expansion tube assembly (20);
上述全部实施例,充气或充液的设定值,(参考值为海平面标准大气压为0,实际压力为1bar左右,根据各标准,在这里统一定义为标准大气压为0bar,即实际压力表参考值为0;实际操作阀门压力参考实际表压,即表压0bar=实际海平面压力1bar;实际表压0.1Mpa状态,0.1Mpa=1bar,该压力值为表压,实际为参考海平面为2bar),按实际介质压力设计选择,进行阀门的开启和关闭控制,该设定值大于介质压力,以保证膨胀管可以膨胀足够尺寸,封闭介质通道;释放压力后恢复常压,即参考值的标准大气压约为0.1Mpa,此时依靠自身弹性复位,开启阀门;All above-mentioned embodiments, the setting value of air-filling or liquid-filling, (reference value is sea level standard atmospheric pressure is 0, and actual pressure is about 1bar, according to each standard, here uniformly defined as standard atmospheric pressure is 0bar, namely actual pressure gauge reference The value is 0; the actual operating valve pressure refers to the actual gauge pressure, that is, gauge pressure 0bar = actual sea level pressure 1bar; the actual gauge pressure is 0.1Mpa, 0.1Mpa = 1bar, the pressure value is gauge pressure, and the actual reference sea level is 2bar ), according to the design and selection of the actual medium pressure, the opening and closing control of the valve is carried out. The set value is greater than the medium pressure to ensure that the expansion tube can expand to a sufficient size and close the medium channel; after the pressure is released, return to normal pressure, which is the standard of the reference value Atmospheric pressure is about 0.1Mpa, at this time rely on its own elastic reset, open the valve;
充气时,气压在0Mpa至2.0Mpa之间;或其他表述方式,0bar至20bar之间;When inflated, the air pressure is between 0Mpa and 2.0Mpa; or other expressions, between 0bar and 20bar;
充液时在因为液体的不可压缩性,外置控制设备控制液体的进入和排出,切断后,控制其保位压力,充入液体保位压力,设定为小于10Mpa或100bar;When filling liquid, because of the incompressibility of liquid, an external control device controls the entry and discharge of liquid. After cutting off, control its holding pressure, and the filling liquid holding pressure is set to less than 10Mpa or 100bar;
以上是本方案的部分实施例,但需要指出的是,本方案是单独的阀门,是整个应用系统中的一部分,是系统运行的参与者,不是系统的全部。本方案是在系统中独立使用或配合其它设备使用,最终实现系统运行的一种手段,本方案不具备系统的全部功能。同时本方案自身的功能实现,也需要系统本身的控制系统,动力系统,输送系统,保护系统等配合最终实现,所以上述实施例是存在于整个系统当中,通过自身或其它系统设备支持,共同运行,最终达到系统设计功能的产物。本方案其实际应用范围描述,也不限于实施例所描述的简单范围之内。The above are some embodiments of this solution, but it should be pointed out that this solution is a separate valve, a part of the entire application system, and a participant in the system operation, not the whole system. This program is used independently or in conjunction with other equipment in the system, and is a means to finally realize the operation of the system. This program does not have all the functions of the system. At the same time, the realization of the function of this program also requires the cooperation of the system's own control system, power system, transmission system, protection system, etc., so the above-mentioned embodiments exist in the entire system, and are supported by itself or other system equipment to operate together. , and finally reach the product of the system design function. The description of its practical application scope of this scheme is not limited to the simple scope described in the examples.
对于本领域技术人员而言,显然本方案不限于上述示范性实施例的细节,而且在不背离本方案的精神或基本特征的情况下,能够以其他的具体形式实现本方案。因此,无论从那一点来看,均应将实施例看作是示范性的,而且是非限制性的,本方案的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本方案内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It is obvious to those skilled in the art that this solution is not limited to the details of the above exemplary embodiments, and that this solution can be implemented in other specific forms without departing from the spirit or basic features of this solution. Therefore, no matter from that point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present solution is defined by the appended claims rather than the above description, so it is intended that the scope of the present invention will fall within the claims. All changes within the meaning and scope of the equivalent elements are included in this plan. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包括一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例的技术方案也可经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not every implementation mode only includes an independent technical solution. , the technical solutions of the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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