CN219137079U - Remote maintenance system for knitting jacquard system - Google Patents
Remote maintenance system for knitting jacquard system Download PDFInfo
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- CN219137079U CN219137079U CN202221314640.6U CN202221314640U CN219137079U CN 219137079 U CN219137079 U CN 219137079U CN 202221314640 U CN202221314640 U CN 202221314640U CN 219137079 U CN219137079 U CN 219137079U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a remote maintenance system for a knitting jacquard system, which comprises a plurality of knitting jacquard systems and maintenance terminals, wherein the knitting jacquard systems are respectively connected with monitoring units, and the monitoring units are respectively connected with the maintenance terminals through communication units; the monitoring unit is used for monitoring the working state of the knitting jacquard system; the maintenance terminal is used for sending a control signal to the knitting jacquard system; when the intelligent jacquard knitting machine is used, the communication unit and the monitoring unit are matched to realize remote maintenance of a plurality of jacquard knitting systems, so that the labor cost is reduced, and the operation and maintenance efficiency is improved.
Description
Technical Field
The utility model relates to the field of knitting machines, in particular to a remote maintenance system for a knitting jacquard system.
Background
The knitting jacquard system is a device for controlling the knitting machine to perform jacquard work, the knitting jacquard system needs to be maintained and updated regularly to improve the performance of the knitting jacquard system, the maintenance of the existing knitting jacquard system usually adopts an off-line mode, operation and maintenance personnel need to carry debugging equipment to be connected with the knitting jacquard system in a hard mode, namely, the operation and maintenance personnel are connected with the knitting jacquard system through signal wires, but after a frequency converter on the knitting machine is started, the interference generated by the frequency converter can cause serious influence on signal transmission, the debugging equipment is possibly damaged in serious cases, in addition, the off-line maintenance mode is limited by regions, and the operation and maintenance efficiency of the operation and maintenance personnel is greatly influenced.
It can be seen that there is a need for improvements and improvements in the art.
Disclosure of Invention
In view of the above-mentioned shortcomings of the prior art, an object of the present utility model is to provide a remote maintenance system for a knitting jacquard system, which can realize remote maintenance control of the knitting jacquard system, reduce labor cost, and improve operation and maintenance efficiency.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the remote maintenance system for the knitting jacquard system comprises a plurality of knitting jacquard systems and a maintenance terminal, wherein the knitting jacquard systems are respectively connected with a plurality of monitoring units, and the monitoring units are respectively connected with the maintenance terminal through communication units; the monitoring unit is used for monitoring the working state of the knitting jacquard system; the maintenance terminal is used for sending control signals to the knitting jacquard system.
In the remote maintenance system for the knitting jacquard system, the monitoring unit comprises an ultrasonic detection unit, and the knitting jacquard system is connected with the ultrasonic detection unit; the ultrasonic detection unit is connected with the communication unit; the ultrasonic detection unit is used for detecting the working state of the needle head of the knitting jacquard system.
In the remote maintenance system for the knitting jacquard system, the monitoring unit further comprises a rotating speed detection unit, and the knitting jacquard system is connected with the rotating speed detection unit; the rotating speed detection unit is connected with the communication unit; the rotating speed detection unit is used for detecting the working state of a driving motor of the knitting jacquard system.
In the remote maintenance system for the knitting jacquard system, the monitoring unit further comprises a noise detection unit, and the knitting jacquard system is connected with the noise detection unit; the noise detection unit is connected with the communication unit; the noise detection unit is used for detecting the working state of a transmission shaft of the knitting jacquard system.
In the remote maintenance system for the knitting jacquard system, the knitting jacquard system comprises jacquard equipment and an alarm unit, and the alarm unit is respectively connected with the jacquard equipment, the ultrasonic detection unit, the rotating speed detection unit and the noise detection unit.
In the remote maintenance system for the knitting jacquard system, the remote maintenance system for the knitting jacquard system further comprises a transmission unit, and the transmission unit is respectively connected with the communication unit, the ultrasonic detection unit, the rotating speed detection unit and the noise detection unit.
The remote maintenance system for the knitting jacquard system further comprises a request unit, and the communication unit is connected with the maintenance terminal through the request unit.
The beneficial effects are that:
the utility model provides a remote maintenance system for a knitting jacquard system, which realizes the remote maintenance of a plurality of knitting jacquard systems through the cooperation of a communication unit and a monitoring unit when in use, reduces the labor cost and improves the operation and maintenance efficiency.
Drawings
FIG. 1 is a system block diagram I of a remote maintenance system for a knitting jacquard system provided by the utility model;
fig. 2 is a second system block diagram of the remote maintenance system for the knitting jacquard system provided by the utility model.
Description of main reference numerals: 1-knitting jacquard system, 2-maintenance terminal, 3-monitoring unit, 4-communication unit, 5-transmission unit, 6-request unit, 11-jacquard equipment, 12-alarm unit, 31-ultrasonic detection unit, 32-rotation speed detection unit, 33-noise detection unit.
Detailed Description
The utility model provides a remote maintenance system for a knitting jacquard system, which is used for making the purposes, technical schemes and effects of the utility model clearer and clearer, and further detailed description of the utility model is provided below by referring to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In the description of the present utility model, it should be understood that the azimuth or positional relationship indicated by the terms "middle", "inside", "outside", etc. are the azimuth or positional relationship of the present utility model based on the drawings, and are merely for convenience of description of the present utility model and simplification of the description. In addition, the terms "first," "second," "third," are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated.
Referring to fig. 1 to 2, the present utility model provides a remote maintenance system for a knitting jacquard system, which comprises a plurality of knitting jacquard systems 1 and a maintenance terminal 2, wherein the knitting jacquard systems 1 are respectively connected with a plurality of monitoring units 3, and the monitoring units 3 are respectively connected with the maintenance terminal 2 through communication units 4; the monitoring unit 3 is used for monitoring the working state of the knitting jacquard system 1; the maintenance terminal 2 is used for sending a control signal to the knitting jacquard system 1; it should be noted that, the maintenance terminal 2 is an existing mobile phone, a computer, a tablet computer, etc., and will not be described here again; it should be noted that the knitting jacquard system is a system for controlling jacquard of a knitting machine in the prior art, and may be an existing control panel, a computer, etc., which will not be described herein.
In actual use, the monitoring unit 3 monitors the working states of the plurality of knitting jacquard systems 1, such as the working state of a needle, the working state of a driving motor and the working state of a transmission shaft, when the monitoring unit 3 monitors that the knitting jacquard system 1 is abnormal in operation, abnormal information is remotely sent to the maintenance terminal 2 of an operation and maintenance person through the communication unit 4, the operation and maintenance person sends a control command to the knitting jacquard system 1 through the maintenance terminal 2 and the communication unit 4 according to the abnormal information so as to eliminate the abnormal operation of the knitting jacquard system 1, and for convenience of understanding, the following example is used for explanation, when the monitoring unit 3 obtains the abnormal needle information sent by a certain knitting jacquard system 1, the operation and maintenance person sends a control command for adjusting the needle position to the corresponding knitting jacquard system 1 through the maintenance terminal 2 and the communication unit 4, so that the abnormal problem of the needle is eliminated; the system can realize the maintenance control of a plurality of knitting jacquard systems 1 remotely, reduces the labor cost and improves the operation and maintenance efficiency.
In an embodiment, the communication unit 4 may be an existing 485 communication unit 4, wifi communication unit 4, bluetooth communication unit 4, etc., which will not be described herein.
As shown in fig. 1 to 2, further, the monitoring unit 3 includes an ultrasonic detection unit 31, and the knitting jacquard system 1 is connected to the ultrasonic detection unit 31; the ultrasonic detection unit 31 is connected with the communication unit 4; the ultrasonic detection unit 31 is used for detecting the working state of the needle heads of the knitting jacquard system 1; when in use, the ultrasonic detection unit 31 is arranged on the needle, the working state of the needle is detected by the ultrasonic detection unit 31, and if the needle has an abnormal condition, abnormal information is sent to the maintenance terminal 2 through the communication unit 4; in one embodiment, the ultrasonic detection unit 31 may be an ultrasonic sensor.
As shown in fig. 1 to 2, further, the monitoring unit 3 further includes a rotation speed detecting unit 32, and the knitting jacquard system 1 is connected to the rotation speed detecting unit 32; the rotation speed detecting unit 32 is connected with the communication unit 4; the rotating speed detecting unit 32 is used for detecting the working state of a driving motor of the knitting jacquard system 1; when the device is used, the rotating speed detection unit 32 is arranged on a driving motor, the rotating speed of the driving motor is detected through the rotating speed detection unit 32, if the driving motor has an abnormal condition, abnormal information is sent to the maintenance terminal 2 through the communication unit 4, and the maintenance terminal 2 feeds back and controls the rotating speed of the driving motor; in one embodiment, the rotation speed detecting unit 32 may be a rotation speed sensor.
As shown in fig. 1 to 2, further, the monitoring unit 3 further includes a noise detection unit 33, and the knitting jacquard system 1 is connected to the noise detection unit 33; the noise detection unit 33 is connected to the communication unit 4; the noise detection unit 33 is used for the working state of the transmission shaft of the knitting jacquard system 1; when the transmission shaft is used, the noise detection unit 33 is arranged on the transmission shaft, the transmission shaft is detected by the noise detection unit 33, if the transmission shaft has an abnormal condition, abnormal information is sent to the maintenance terminal 2 through the communication unit 4, and an operation and maintenance person adjusts the transmission shaft according to the abnormal problem of the transmission shaft; in one embodiment, the noise detection unit 33 may be a noise sensor.
As shown in fig. 1 to 2, further, the knitting jacquard system 1 includes a jacquard device 11 and an alarm unit 12, the alarm unit 12 being connected to the jacquard device 11, the ultrasonic detection unit 31, the rotation speed detection unit 32 and the noise detection unit 33, respectively; if the ultrasonic detection unit 31, the rotation speed detection unit 32 and the noise detection unit 33 have abnormal conditions, the alarm unit 12 synchronously alarms on site, such as sending out alarm sound and sending out alarm flashing lights; in one embodiment, the alarm unit 12 may be a buzzer, an alarm lamp, etc., which will not be described herein.
As shown in fig. 1 to 2, the remote maintenance system for a knitting jacquard system further includes a transmission unit 5, wherein the transmission unit 5 is respectively connected with the communication unit 4, the ultrasonic detection unit 31, the rotation speed detection unit 32 and the noise detection unit 33; the information between the monitoring unit 3 and the maintenance terminal 2 is transmitted and received by the transmission unit 5 and the communication unit 4; in one embodiment, the transmission unit 5 may be a GPRS data transmission unit 5.
As shown in fig. 1 to 2, further, the remote maintenance system for a knitting jacquard system further includes a request unit 6, and the communication unit 4 is connected to the maintenance terminal 2 through the request unit 6; the request unit 6 is used for realizing the connection request between the maintenance terminal 2 and the communication unit 4, and the login authority is obtained by matching encryption information, so that illegal equipment is prevented from being connected to the communication unit 4; in one implementation, the request unit 6 may be an STM32 control chip.
In summary, the present application realizes the remote maintenance of a plurality of knitting jacquard systems 1 through the cooperation of the communication unit 4 and the monitoring unit 3, thereby reducing the labor cost and improving the operation and maintenance efficiency.
It will be understood that equivalents and modifications will occur to those skilled in the art in light of the present utility model and their spirit, and all such modifications and substitutions are intended to be included within the scope of the present utility model as defined in the following claims.
Claims (1)
1. The remote maintenance system for the knitting jacquard system is characterized by comprising a plurality of knitting jacquard systems and maintenance terminals, wherein the knitting jacquard systems are respectively connected with a plurality of monitoring units, and the monitoring units are respectively connected with the maintenance terminals through communication units; the monitoring unit is used for monitoring the working state of the knitting jacquard system; the maintenance terminal is used for sending a control signal to the knitting jacquard system; the monitoring unit comprises an ultrasonic detection unit, and the knitting jacquard system is connected with the ultrasonic detection unit; the ultrasonic detection unit is connected with the communication unit; the ultrasonic detection unit is used for detecting the working state of the needle head of the knitting jacquard system; the monitoring unit further comprises a rotating speed detecting unit, and the knitting jacquard system is connected with the rotating speed detecting unit; the rotating speed detection unit is connected with the communication unit; the rotating speed detection unit is used for detecting the working state of a driving motor of the knitting jacquard system; the monitoring unit further comprises a noise detection unit, and the knitting jacquard system is connected with the noise detection unit; the noise detection unit is connected with the communication unit; the noise detection unit is used for detecting the working state of a transmission shaft of the knitting jacquard system; the monitoring unit further comprises a noise detection unit, and the knitting jacquard system is connected with the noise detection unit; the noise detection unit is connected with the communication unit; the noise detection unit is used for detecting the working state of a transmission shaft of the knitting jacquard system; the knitting jacquard system comprises jacquard equipment and an alarm unit, wherein the alarm unit is respectively connected with the jacquard equipment, the ultrasonic detection unit, the rotating speed detection unit and the noise detection unit; the remote maintenance system for the knitting jacquard system further comprises a transmission unit, wherein the transmission unit is respectively connected with the communication unit, the ultrasonic detection unit, the rotating speed detection unit and the noise detection unit; the remote maintenance system for the knitting jacquard system further comprises a request unit, and the communication unit is connected with the maintenance terminal through the request unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221314640.6U CN219137079U (en) | 2022-05-27 | 2022-05-27 | Remote maintenance system for knitting jacquard system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221314640.6U CN219137079U (en) | 2022-05-27 | 2022-05-27 | Remote maintenance system for knitting jacquard system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219137079U true CN219137079U (en) | 2023-06-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221314640.6U Active CN219137079U (en) | 2022-05-27 | 2022-05-27 | Remote maintenance system for knitting jacquard system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219137079U (en) |
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2022
- 2022-05-27 CN CN202221314640.6U patent/CN219137079U/en active Active
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