CN219131559U - Frame type thin-wall part processing device - Google Patents
Frame type thin-wall part processing device Download PDFInfo
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- CN219131559U CN219131559U CN202223549502.9U CN202223549502U CN219131559U CN 219131559 U CN219131559 U CN 219131559U CN 202223549502 U CN202223549502 U CN 202223549502U CN 219131559 U CN219131559 U CN 219131559U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses a frame type thin-wall part processing device, which relates to the technical field of metallurgical equipment processing and manufacturing, and comprises a base body, wherein the base body is in a frame shape, wing plates are arranged on two sides of the bottom of the base body, sealing covers with through holes are encapsulated at the front end and the rear end of the base body, and connecting nuts are arranged in the through holes; cooling water tanks are longitudinally and transversely staggered on the surfaces of the top plate and the two side plates of the seat body, and a plurality of cooling water holes are formed in the cooling water tanks; a water pipe is arranged in the seat body, the water pipe is communicated with the cooling water hole, and two ends of the water pipe are connected with the connecting nut; screw holes corresponding to the frame type thin-wall parts are formed in the top plate and the two side plates of the seat body; compared with the prior art, the device has the advantages that the work efficiency is improved obviously in actual production and manufacture, the processing efficiency is improved to 45 min/piece from original 180 min/piece, the labor production efficiency is improved greatly, the purposes of cooling and reducing the processing deformation are achieved effectively by adopting an internal water cooling and external air cooling combined mode, and the product percent of pass is 100%.
Description
Technical Field
The utility model relates to the technical field of metallurgical equipment machining and manufacturing, in particular to a frame type thin-wall part machining device.
Background
The frame type thin-wall guide is an important part in a clamping mechanism of iron alloy equipment, as shown in fig. 1, the frame type thin-wall guide is in a frame shape, two ends of the frame type thin-wall guide are provided with openings, a top plate and two side plates of the frame type thin-wall guide are provided with threaded holes, the frame type thin-wall guide has high surface precision, the cross section thickness of the frame type thin-wall guide is small and is only 12 mm, and the surface of the frame type thin-wall guide is overlaid with 3mm of high-chromium wear-resistant material and cannot be directly cooled on the surface of the frame type thin-wall guide. The frame type thin-wall guide is easy to deform in the processing process, the clamping is inconvenient by a conventional method, multiple times of clamping are needed, and the surface cannot be ensured to be processed once, so that the flatness error is high; and the processing can only be carried out in one piece, the production efficiency is low, and the product qualification rate is low.
Disclosure of Invention
The utility model provides a frame type thin-wall part machining device which can solve the problems that an existing frame type thin-wall part is easy to deform and inconvenient to clamp in the machining process.
In order to solve the problems, the utility model adopts the following technical scheme: the seat body is in a frame shape, wing plates are arranged on two sides of the bottom of the seat body, sealing covers are packaged at the front end and the rear end of the seat body, through holes are formed in the sealing covers, and connecting nuts are arranged in the through holes; cooling water tanks are longitudinally and transversely staggered on the surfaces of the top plate and the two side plates of the seat body, and a plurality of cooling water holes are formed in the cooling water tanks; a water pipe is arranged in the base body, the water pipe is communicated with the cooling water hole, and two ends of the water pipe are connected with the connecting nut; screw holes corresponding to the frame-type thin-wall parts are formed in the top plate and the two side plates of the seat body.
Among the above technical schemes, more specific technical schemes may also be: the cooling water holes are arranged at the staggered positions of the transverse cooling water tanks and the longitudinal cooling water tanks.
Further: the diameter of the water pipe is directly matched with the through hole.
Further: and the wing plate is provided with a fixing hole.
Due to the adoption of the technical scheme, compared with the prior art, the utility model has the following beneficial effects:
1. because the roof and the two side plates of the processing device are provided with the cooling water tank and the cooling water holes, and the roof and the side plates are provided with the threaded holes corresponding to the frame type thin-wall parts, when the frame type thin-wall parts are processed, the frame type thin-wall parts are pressed on the base of the processing device, the countersunk screws are screwed into the threaded holes, the frame type thin-wall parts can be clamped, in the processing process, the cooling water can be added inside the processing device, and can flow out of the cooling water holes to enter the cooling water tank, so that the frame type thin-wall parts can be cooled inside the frame type thin-wall parts, the external cooling adopts a high-speed air cooling device matched with boring machine equipment, the internal cooling and the external cooling are combined, and the purposes of cooling and reducing the processing deformation are achieved.
2. The clamping and processing efficiency is greatly improved through the countersunk head screw, so that the problem of low work efficiency of repeated clamping due to inconvenient clamping is effectively solved, and the clamping adjustment time is shortened to 10 minutes/piece from 60 minutes to 75 minutes/piece; in a batch series connection mode, the clamping efficiency is 30 minutes/10 pieces; by using the tool, the original machining mode is changed into a batch machining mode without secondary clamping, and 10 parts can be machined at one time; the processing efficiency is improved from 180 min/piece to 45 min/piece, and the labor production efficiency is greatly improved.
Drawings
Fig. 1 is a frame-type thin-wall guide.
Fig. 2 is a schematic structural view of the present utility model.
Fig. 3 is a schematic diagram of a plurality of inventive series arrangements.
Fig. 4 is a schematic view of the structure of a frame type thin-walled guide clamped on the present utility model.
Description of sequence number:
the device comprises a base body 1, a top plate 1-1, two side plates 1-2, threaded holes 1-3, wing plates 2, a sealing cover 3, a through hole 4, a connecting nut 5, a cooling water tank 6, a cooling water hole 7, a fixing hole 8 and a quick-change connector 9.
Detailed Description
The utility model is further described in detail below with reference to the examples of the drawings:
the utility model as shown in fig. 2 to 4 comprises a base 1, wherein the base is in a frame shape, wing plates 2 are arranged on two sides of the bottom of the base, a sealing cover 3 is encapsulated at the front end and the rear end of the base, a through hole 4 is formed in the sealing cover, and a connecting nut 5 is arranged in the through hole; cooling water tanks 6 are longitudinally and transversely staggered on the surfaces of the base top plate 1-1 and the two side plates 1-2, a plurality of cooling water holes 7 are formed in the cooling water tanks 6, and the cooling water holes 7 are arranged at the staggered positions of the transverse cooling water tanks and the longitudinal cooling water tanks; a water pipe is arranged in the seat body 1, the water pipe is communicated with a cooling water hole 7, and two ends of the water pipe are connected with a connecting nut 5; screw holes 1-3 corresponding to the frame type thin-wall parts are formed in the base top plate 1-1 and the two side plates 1-2; the diameter of the water pipe is directly matched with the through hole; the wing plate is provided with a fixing hole 8.
During processing, as shown in fig. 3, a plurality of seats are connected in series front and back through a threaded quick-change connector 9 and a connecting nut, and are arranged on a T-shaped groove of a boring machine workbench, and coaxiality is checked by typing; as shown in fig. 4, the frame type thin-wall guide is then pressed onto the processing device one by one, and is fixed onto the processing device by countersunk screws; synchronously machining a plurality of working surfaces through a boring machine vertical milling head and a side milling cutter without stopping machine and carrying out secondary clamping; the external water pipe is connected to the pedestal both ends joint, through the water pump circulation water supply, and the cooling water flows to peripheral cooling water hole, cooling water tank through the inside water pipe of pedestal, can carry out the circulative cooling to the director inboard in the course of working, and external cooling adopts the supporting high-speed forced air cooling device of boring machine equipment, and the combination of internal water cooling and external forced air cooling reaches the cooling, reduces the processing deformation purpose.
By adopting the processing device, the clamping and processing efficiency is greatly improved, the problem of low work efficiency of repeated clamping due to inconvenient clamping is effectively solved, and the clamping adjustment time is shortened to 10 min/piece from original 60 min-75 min/piece; in a batch series connection mode, the clamping efficiency is 30 min/10 pieces;
by using the tool, the original machining mode is changed into a batch machining mode without secondary clamping, and 10 parts can be machined at one time; the processing efficiency is improved from 180 min/piece to 45 min/piece, and the labor production efficiency is greatly improved.
By adopting the processing device, the product quality is improved, the purposes of reducing the temperature and the processing deformation are effectively achieved by adopting an internal water cooling and external air cooling combined mode, the flatness of the workpiece is 0.05mm, the requirement of 0.1mm is exceeded, the product percent of pass is 100%, and the waste defective product loss is reduced by 30 ten thousand yuan/year.
The processing device has remarkable popularization and application values: the processing device has better interchange compatibility, simple and efficient connection mode, economy and practicality, is applicable to processing of sheet-shaped, L-shaped and door-shaped thin-wall parts, can realize serial processing of one piece and multiple pieces according to processing requirements, and realizes flexible and efficient operation.
Claims (4)
1. A frame type thin-wall part processing device is characterized in that: the seat body is in a frame shape, wing plates are arranged on two sides of the bottom of the seat body, sealing covers are packaged at the front end and the rear end of the seat body, through holes are formed in the sealing covers, and connecting nuts are arranged in the through holes; cooling water tanks are longitudinally and transversely staggered on the surfaces of the top plate and the two side plates of the seat body, and a plurality of cooling water holes are formed in the cooling water tanks; a water pipe is arranged in the base body, the water pipe is communicated with the cooling water hole, and two ends of the water pipe are connected with the connecting nut; screw holes corresponding to the frame type thin-wall parts are formed in the top plate and the two side plates of the seat body.
2. The frame-type thin-walled part processing apparatus according to claim 1, wherein: the cooling water holes are arranged at the staggered positions of the transverse cooling water tanks and the longitudinal cooling water tanks.
3. The frame-type thin-walled part processing apparatus according to claim 2, wherein: the diameter of the water pipe is directly matched with the through hole.
4. A frame type thin-walled part processing apparatus according to claim 3, wherein: and the wing plate is provided with a fixing hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223549502.9U CN219131559U (en) | 2022-12-30 | 2022-12-30 | Frame type thin-wall part processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223549502.9U CN219131559U (en) | 2022-12-30 | 2022-12-30 | Frame type thin-wall part processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219131559U true CN219131559U (en) | 2023-06-06 |
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ID=86562089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223549502.9U Active CN219131559U (en) | 2022-12-30 | 2022-12-30 | Frame type thin-wall part processing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219131559U (en) |
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2022
- 2022-12-30 CN CN202223549502.9U patent/CN219131559U/en active Active
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