CN219117851U - A three-dimensional reinforcement device for ballastless track sleepers of high-speed railway - Google Patents

A three-dimensional reinforcement device for ballastless track sleepers of high-speed railway Download PDF

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CN219117851U
CN219117851U CN202222800872.9U CN202222800872U CN219117851U CN 219117851 U CN219117851 U CN 219117851U CN 202222800872 U CN202222800872 U CN 202222800872U CN 219117851 U CN219117851 U CN 219117851U
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vertical
self
sleeper
hole
bar
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温浩
易忠来
李化建
谢永江
杨志强
黄法礼
王振
靳昊
李红彦
梁雪江
温家馨
袁静怡
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China Academy of Railway Sciences Corp Ltd CARS
Railway Engineering Research Institute of CARS
China State Railway Group Co Ltd
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Railway Engineering Research Institute of CARS
China State Railway Group Co Ltd
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Abstract

The utility model discloses a three-dimensional reinforcing device for a sleeper of a ballastless track of a high-speed railway, which comprises a claw-type steel frame, self-locking bolts and a planted bar anchor. The utility model solves the practical problems that the existing reinforcing device can not realize the transverse, longitudinal and vertical three-dimensional reinforcement, is not suitable for the reinforcing requirement of the strip sleeper structure and the like, and is suitable for the structural reinforcement during the replacement or emergency repair of the ballastless track sleeper and the switch sleeper of the high-speed railway.

Description

一种高速铁路无砟轨道轨枕三维加固装置A three-dimensional reinforcement device for ballastless track sleepers of high-speed railway

技术领域technical field

本实用新型涉及高速铁路无砟轨道养护维修技术领域,更具体地说,涉及一种高速铁路无砟轨道轨枕三维加固装置。The utility model relates to the technical field of maintenance and repair of ballastless tracks of high-speed railways, in particular to a three-dimensional reinforcement device for ballastless track sleepers of high-speed railways.

背景技术Background technique

道岔是高速铁路轨道结构的薄弱环节和限制列车通过速度的关键设备。岔区无砟轨道结构分为长枕埋入式无砟轨道和道岔区板式无砟轨道,其中长枕埋入式无砟轨道结构是我国应用较广的岔区无砟轨道结构。岔区长枕埋入式无砟轨道结构自上而下由道岔钢轨件、扣件、岔枕、道床板及混凝土支承层/底座板等组成。岔区混凝土轨枕作为道岔结构的重要组成部分,一方面将道岔钢轨件承受的列车荷载传递至下部基础,另一方面保持道岔区的轨距、方向及高低等轨道几何形位,其服役状态的优劣对整个道岔系统具有较大的影响。The turnout is the weak link of the high-speed railway track structure and the key equipment to limit the passing speed of the train. The ballastless track structure in the turnout area is divided into the buried ballastless track of the long sleeper and the slab ballastless track in the turnout area. The ballastless track structure of the buried long sleeper is the most widely used ballastless track structure in the turnout area in my country. The long sleeper embedded ballastless track structure in the turnout area is composed of turnout rail parts, fasteners, turnout sleepers, track bed slabs and concrete support layers/base slabs from top to bottom. The concrete sleeper in the turnout area is an important part of the turnout structure. On the one hand, it transmits the train load borne by the turnout rail parts to the lower foundation. On the other hand, it maintains the gauge, direction, and height of the turnout area. Pros and cons have a greater impact on the entire turnout system.

随着服役时间的增加,部分线路道岔区无砟轨道个别轨枕伤损已经显现。一旦轨枕伤损达到失效等级,就需要对失效轨枕进行更换。目前,运营期轨枕更换需要两个天窗完成。第一个天窗完成轨枕周围道床混凝土凿除,第二个天窗完成岔枕更换和道床混凝土恢复。当轨枕周围道床混凝土凿除后,轨枕即失去周围道床混凝土的约束及限位作用,无法满足次日高速列车通行需求。为了防止轨枕产生位移,既有的做法是将轨枕周围填充道砟,对待更换轨枕进行临时加固。但是这种做法以类似有砟轨道轨枕加固的形式,不仅铺设和回收道砟的工作量大,而且改变了无砟轨道原有的受力结构,对轨道结构的影响较大。因此,整治期间一般需要限速80km/h,对线路运营干扰较大。With the increase of service time, the damage of individual sleepers of the ballastless track in the turnout area of some lines has appeared. Once the sleeper damage reaches the failure level, the failed sleeper needs to be replaced. Currently, sleeper replacement during operation requires two skylights to complete. The first skylight completes the removal of the concrete of the track bed around the sleeper, and the second skylight completes the replacement of the switch sleeper and the restoration of the concrete of the track bed. When the concrete of the track bed around the sleeper is chiseled out, the sleeper loses the restraint and limiting effect of the concrete of the surrounding track bed, and cannot meet the traffic demands of high-speed trains the next day. In order to prevent the sleeper from shifting, the existing method is to fill ballast around the sleeper and temporarily reinforce the sleeper to be replaced. However, this approach is similar to the reinforcement of ballasted track sleepers. It not only requires a lot of work to lay and recover ballast, but also changes the original stress structure of ballastless track, which has a great impact on the track structure. Therefore, during the renovation period, the speed limit is generally 80km/h, which greatly interferes with the line operation.

CN203654109U提出了一种轨道板铺设定位架,主要用于防止灌注砂浆时轨道板上浮,无法满足岔枕横向和纵向限位的需求;CN206553829U和CN104389249A分别提出了一种组装式高铁无砟轨道板的压紧限位装置,这两种装置均只能实现竖向压紧,同样无法满足岔枕横向和纵向限位的需求,也无法适用于岔枕的安装;CN 108004855 B提出了一种板式无砟轨道结构的压紧限位装置及方法,该装置适用于板式无砟轨道结构,不适用于现浇道床式无砟轨道轨枕结构的加固。采用灌注袋注浆调平的方式填充压紧限位装置底部空腔,适用于底座板/支承层等平面结构,无法适用于道床混凝土凿除面的找平。同时,该装置只能实现竖向压紧和横向限位,无法满足纵向限位的需求。CN203654109U proposes a track slab laying positioning frame, which is mainly used to prevent the track slab from floating when pouring mortar, which cannot meet the requirements of the lateral and longitudinal limit of the switch sleeper; Compression limit devices, these two devices can only achieve vertical compression, also can not meet the needs of the lateral and longitudinal limit of the switch sleeper, and can not be suitable for the installation of the switch sleeper; CN 108004855 B proposes a plate type without A compacting and limiting device and method for a ballast track structure, the device is suitable for a slab ballastless track structure, but not for reinforcement of a cast-in-place ballastless track sleeper structure. Filling the cavity at the bottom of the compaction limit device by grouting and leveling the filling bag is suitable for flat structures such as base plates/support layers, but cannot be used for leveling the concrete chiseled surface of the ballast bed. Simultaneously, this device can only realize vertical compression and lateral spacing, and cannot satisfy the demand of longitudinal spacing.

总体来说,目前,轨道板加固装置已应用于板式无砟轨道结构的整治施工,但在轨枕三维加固领域尚属空白,现有加固装置应用中主要存在以下问题:Generally speaking, at present, the track slab reinforcement device has been applied to the remediation construction of the slab ballastless track structure, but it is still blank in the field of three-dimensional reinforcement of sleepers. The following problems mainly exist in the application of the existing reinforcement device:

1.现有加固装置主要针对板式无砟轨道轨道板扣压限位设计,需要线上进行组装,无法适用于长条状轨枕结构的加固需求;1. The existing reinforcement device is mainly designed for the crimping limit of the track plate of the slab ballastless track, which needs to be assembled online, and cannot be applied to the reinforcement requirements of the long sleeper structure;

2.多以扣压轨道结构竖向为主,横向限位为辅,无法实现轨道结构的纵向限位作用;2. Most of the withholding of the track structure is vertical, and the lateral limit is supplemented, so the longitudinal limit of the track structure cannot be realized;

3.现有加固装置安装在平整的支承层或底座板表面,无法在混凝土凿除面这类凹凸不平表面实现稳固安装;3. The existing reinforcement device is installed on the flat support layer or the surface of the base plate, which cannot be stably installed on uneven surfaces such as concrete chiseled surfaces;

4.现有植筋加固方式主要为竖向植筋,加固装置横向分力由钢筋抗剪强度提供,无法满足轨枕尤其是道岔区岔枕在更换施工中所受的横向力作用。4. The existing bar reinforcement method is mainly vertical bar planting, and the lateral component force of the reinforcement device is provided by the shear strength of the steel bar, which cannot meet the lateral force of the sleeper, especially the switch sleeper in the turnout area during the replacement construction.

因此,针对高速铁路无砟轨道轨枕日常养护维修和道岔区埋入式岔枕应急更换过程中缺乏轨枕横向、纵向、竖向三维加固装置的现状,为确保岔枕稳定性及线路平顺性,满足次日高速列车通行的需要,亟需设计出一种高速铁路无砟轨道埋入式岔枕三维加固装置。Therefore, in view of the lack of horizontal, vertical and vertical three-dimensional reinforcement devices for sleepers in the daily maintenance and repair of ballastless track sleepers in high-speed railways and the emergency replacement of embedded switch sleepers in turnout areas, in order to ensure the stability of switch sleepers and the smoothness of the track, the To meet the needs of high-speed trains passing the next day, it is urgent to design a three-dimensional reinforcement device for high-speed railway ballastless track embedded switch sleepers.

实用新型内容Utility model content

有鉴于此,本实用新型提出了一种高速铁路无砟轨道轨枕三维加固装置,特别是一种运营期高速铁路无砟轨道埋入式轨枕养护维修和道岔区埋入式岔枕应急更换抢修过程中使用的三维加固装置,其具体技术方案如下:In view of this, the utility model proposes a three-dimensional reinforcement device for ballastless track sleepers of high-speed railways, especially a process of maintenance and repair of embedded sleepers of ballastless tracks of high-speed railways during the operation period and emergency replacement and repair of embedded turnout sleepers in turnout areas. The specific technical scheme of the three-dimensional reinforcement device used in is as follows:

一种高速铁路无砟轨道轨枕三维加固装置,包括爪式钢架、自锁螺栓和植筋锚固,所述爪式钢架包括一个T形基座、一个竖向L形爪体以及两个横向L形爪体,所述T形基座的第一基座上部垂直连接所述竖向L形爪体的下竖杆,所述竖向L形爪体的上横杆上开设有平行于所述下竖杆的孔一,所述下竖杆上开设有平行于所述上横杆的孔二;所述下竖杆垂直于所述上横杆方向的两侧各自连接一所述横向L形爪体的纵向杆,所述横向L形爪体的横向杆与所述上横杆同向延伸,且所述横向杆上开设有平行于所述纵向杆的孔三;垂直连接所述第一基座的第二基座平行于所述上横杆并向远离所述上横杆的方向延伸;所述第一基座的两个外端面和所述第二基座的一个外端面上均对应开设有竖向孔;所述第一基座上与所述第二基座、所述下竖杆的交汇处开设有斜向孔,所述斜向孔向下以及向远离所述第二基座的方向倾斜;所述自锁螺栓包括与所述孔一适配的一个竖向自锁螺栓、与所述孔二适配的一个横向自锁螺栓以及与两个所述孔三对应适配的两个纵向自锁螺栓;所述自锁螺栓的尾部与对应的轨枕面相接触;所述植筋锚固包括与三个所述竖向孔对应适配的三个竖向植筋以及与所述斜向孔适配的一个斜向植筋;道床板顶面上开设有与所述竖向孔、所述斜向孔相对应的板面竖向孔、板面斜向孔,植筋穿过对应的上下孔并于上部旋入固定螺母,将所述T形基座锚固在道床板混凝土上。A three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway, comprising a claw-type steel frame, self-locking bolts, and planted reinforcement anchors, the claw-type steel frame including a T-shaped base, a vertical L-shaped claw body, and two transverse L-shaped claw body, the upper part of the first base of the T-shaped base is vertically connected to the lower vertical bar of the vertical L-shaped claw body, and the upper cross bar of the vertical L-shaped claw body is provided with a Hole 1 of the lower vertical bar is provided with hole 2 parallel to the upper horizontal bar; the two sides of the lower vertical bar perpendicular to the direction of the upper horizontal bar are respectively connected to a horizontal L The longitudinal rod of the horizontal claw body, the horizontal rod of the horizontal L-shaped claw body extends in the same direction as the upper horizontal rod, and the horizontal rod is provided with a hole three parallel to the longitudinal rod; vertically connects the second The second base of a base is parallel to the upper cross bar and extends away from the upper cross bar; two outer end faces of the first base and one outer end face of the second base Correspondingly, there are vertical holes; the intersection of the first base with the second base and the lower vertical rod is provided with oblique holes, and the oblique holes are downward and away from the first base. The direction of the second base is inclined; the self-locking bolts include a vertical self-locking bolt adapted to the first hole, a horizontal self-locking bolt adapted to the second hole and corresponding to the two holes three Adapted two longitudinal self-locking bolts; the tail of the self-locking bolts is in contact with the corresponding sleeper surface; the anchoring of the planting bars includes three vertical planting bars corresponding to the three vertical holes and An oblique planting reinforcement adapted to the oblique hole; a vertical hole on the surface of the board corresponding to the vertical hole and the oblique hole is provided on the top surface of the track bed, and an oblique hole on the surface of the board is provided. Pass through the corresponding upper and lower holes and screw in the fixing nut on the upper part to anchor the T-shaped base on the concrete of the track bed slab.

通过采用上述技术方案,本实用新型装置由爪式钢架、自锁螺栓及植筋锚固三部分组成,通过横向、纵向、竖向扣压设计实现轨枕的三维加固。通过增设斜向植筋,以抵御高速列车通过道岔时轨枕的水平分力作用。通过自锁螺栓实现列车运营期间轨枕位置的固定,确保轨枕更换或应急抢修期间轨道结构的安全稳定。By adopting the above-mentioned technical scheme, the device of the utility model is composed of claw-type steel frame, self-locking bolts and planting bar anchorage, and the three-dimensional reinforcement of the sleeper is realized through horizontal, vertical and vertical withholding designs. By adding oblique reinforcement, it can resist the horizontal force component of the sleeper when the high-speed train passes through the turnout. The position of the sleeper is fixed during train operation through self-locking bolts, ensuring the safety and stability of the track structure during sleeper replacement or emergency repair.

优选地,所述爪式钢架由矩形钢管焊接而成,其倒角处采用加强肋板焊接加固。Preferably, the claw-type steel frame is welded by rectangular steel pipes, and its chamfers are reinforced by welding reinforcing ribs.

优选地,所述竖向自锁螺栓、所述横向自锁螺栓、所述纵向自锁螺栓的结构相同,每一所述自锁螺栓均通过螺纹套筒固定在所述爪式钢架上对应的孔内,所述自锁螺栓的头部为螺帽,尾部为与对应的轨枕面相接触的球形铰接钢支座。Preferably, the structures of the vertical self-locking bolts, the horizontal self-locking bolts, and the longitudinal self-locking bolts are the same, and each of the self-locking bolts is fixed on the corresponding claw-type steel frame through a threaded sleeve. In the hole, the head of the self-locking bolt is a nut, and the tail is a spherical hinged steel support in contact with the corresponding sleeper surface.

优选地,所述球形铰接钢支座与轨枕接触面粘贴橡胶垫板,所述橡胶垫板与轨枕面紧密贴合。Preferably, a rubber backing plate is pasted on the contact surface between the spherical hinged steel support and the sleeper, and the rubber backing plate closely fits the surface of the sleeper.

优选地,所述橡胶垫板为厚度5~10mm,静刚度180~200kN/mm天然橡胶NR、高密度聚乙烯HDPE、醋酸乙烯共聚物EVA、高密度聚乙烯和醋酸乙烯共聚物混合体HDPE/EVA、热塑性弹性体TPEE中的一种。Preferably, the rubber backing plate is made of natural rubber NR, high-density polyethylene HDPE, vinyl acetate copolymer EVA, high-density polyethylene and vinyl acetate copolymer mixture HDPE/ One of EVA and thermoplastic elastomer TPEE.

优选地,所述竖向植筋垂直于道床板板面,所述斜向植筋为斜向45°植筋。Preferably, the vertical planting bars are perpendicular to the surface of the ballast bed slab, and the oblique planting bars are inclined 45° planting bars.

优选地,所述竖向植筋垂直于道床板板面进行钻孔,所述斜向45°植筋与道床板顶面呈45°角钻孔,允许偏差±5°,钻孔直径为20~32mm,钻孔深度200~250mm,植入的所述竖向植筋、所述斜向45°植筋是直径为16~28mm HRB500级螺纹钢筋,钢筋埋入深度不少于150mm。Preferably, the vertical planting bar is drilled perpendicular to the surface of the ballast bed slab, and the oblique 45° planting bar is drilled at an angle of 45° to the top surface of the ballast bed slab, the allowable deviation is ±5°, and the drilling diameter is 20 ~32mm, drilling depth 200~250mm, the vertical planting bar and the oblique 45° planting bar to be implanted are HRB500 grade threaded steel bars with a diameter of 16~28mm, and the embedded depth of the steel bars is not less than 150mm.

本实用新型还提出了一种高速铁路无砟轨道轨枕三维加固方法,应用上述中所述的一种高速铁路无砟轨道轨枕三维加固装置,加固方法包括以下步骤:The utility model also proposes a three-dimensional reinforcement method for a ballastless track sleeper of a high-speed railway. The above-mentioned three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway is applied. The reinforcement method includes the following steps:

(1)、在轨枕两端外露道床板表面浇筑自流平快硬砂浆进行找平;(1) Pour self-leveling fast-hardening mortar on the surface of the exposed road bed slab at both ends of the sleeper for leveling;

(2)、待砂浆硬化后在轨枕两侧合适位置钻孔植筋;(2) After the mortar is hardened, drill holes and plant bars at appropriate positions on both sides of the sleeper;

(3)、植筋胶硬化后安装爪式钢架并用固定螺母进行固定;(3) Install the claw-type steel frame after the planting glue is hardened and fix it with fixing nuts;

(4)、然后依次同步拧紧两侧纵向自锁螺栓以及横向自锁螺栓,最后拧紧竖向自锁螺栓,使自锁螺栓尾部与轨枕面紧密贴合。(4) Then tighten the longitudinal self-locking bolts and horizontal self-locking bolts on both sides synchronously in sequence, and finally tighten the vertical self-locking bolts so that the tails of the self-locking bolts closely fit the sleeper surface.

上述方法通过在道床板混凝土表面浇筑自流平快硬砂浆,实现底座找平,采用植筋锚固形式固定爪式钢架,然后依次同步拧紧纵向、横向、竖向自锁螺栓,使橡胶垫板与轨枕面紧密贴合,实现轨枕的三维加固和轨道结构的安全稳定,具有易于拆卸,可重复使用的特点。解决了现有加固装置无法实现横、纵、竖向三维加固,不适用于长条状轨枕结构的加固需求等现实问题,适用于高速铁路无砟轨道轨枕、岔枕更换或应急抢修期间的结构加固。The above method realizes the leveling of the base by pouring self-leveling quick-hardening mortar on the concrete surface of the ballast bed slab, fixes the claw-type steel frame in the form of planting reinforcement anchorage, and then tightens the longitudinal, transverse and vertical self-locking bolts synchronously in sequence to make the rubber backing plate and the sleeper The surface is tightly fitted to realize the three-dimensional reinforcement of the sleeper and the safety and stability of the track structure. It is easy to disassemble and reusable. It solves the practical problems that the existing reinforcement devices cannot realize horizontal, vertical and vertical three-dimensional reinforcement, and is not suitable for the reinforcement requirements of long sleeper structures. It is suitable for the structure during the replacement of ballastless track sleepers and switch sleepers in high-speed railways or emergency repairs reinforcement.

优选地,所述自流平快硬砂浆为聚合物水泥砂浆、磷酸镁水泥修补砂浆、环氧树脂砂浆、丙烯酸树脂砂浆中的一种,30min抗压强度≥5MPa,1d抗压强度≥20MPa,7d抗压强度≥40MPa。Preferably, the self-leveling fast-hardening mortar is one of polymer cement mortar, magnesium phosphate cement repair mortar, epoxy resin mortar, and acrylic resin mortar, with a compressive strength of ≥5 MPa in 30 minutes, a compressive strength of ≥20 MPa in 1d, and a compressive strength of ≥20 MPa in 7d Compressive strength ≥ 40MPa.

优选地,所述自锁螺栓的尾部通过橡胶垫板与轨枕面紧密贴合,紧密贴合是通过扭矩扳手拧动自锁螺栓头部的螺帽调整螺栓与轨枕间距,扭力矩为100~150N·m,并能够提供横向、纵向、竖向三维扣压力≥300kN。Preferably, the tail of the self-locking bolt is closely attached to the sleeper surface through a rubber backing plate, and the close fitting is to adjust the distance between the bolt and the sleeper by turning the nut on the head of the self-locking bolt with a torque wrench, and the torque is 100-150N m, and can provide horizontal, vertical and vertical three-dimensional buckle force ≥ 300kN.

本实用新型提供的一种高速铁路无砟轨道轨枕三维加固装置及加固方法,经过工程实践对比研究发现,相对现有技术具有以下优异的性能:The utility model provides a three-dimensional reinforcement device and reinforcement method for ballastless track sleepers of high-speed railways. After comparison and research in engineering practice, it is found that compared with the prior art, it has the following excellent performance:

(1)可实现轨枕横向、纵向、竖向的三维加固,确保列车高速运行期间轨道结构长期稳定。(1) It can realize three-dimensional reinforcement of sleepers horizontally, vertically and vertically to ensure long-term stability of the track structure during high-speed train operation.

(2)采用自锁螺栓,避免因列车通过时轨道振动导致的螺栓松动。(2) Self-locking bolts are used to avoid bolt loosening caused by track vibration when trains pass by.

(3)自锁螺栓球形铰接钢支座粘贴适合的橡胶垫板,在不影响加固效果的同时,可以有效避免因扭力矩过大对轨枕混凝土接触面造成结构损伤。(3) The self-locking bolt spherical hinged steel support is pasted with a suitable rubber backing plate, which can effectively avoid structural damage to the concrete contact surface of the sleeper due to excessive torque without affecting the reinforcement effect.

(4)爪式钢架为整体焊接结构,无需现场组装,单套加固装置重量仅25公斤,易于拆卸,安装拆卸效率高,可重复使用。(4) The claw-type steel frame is an integral welded structure, which does not require on-site assembly. The weight of a single reinforcement device is only 25 kg. It is easy to disassemble, has high installation and disassembly efficiency, and can be used repeatedly.

(5)适用范围广,广泛适用于高速铁路、普速铁路等领域轨枕、岔枕结构的三维加固。(5) It has a wide range of applications, and is widely used in the three-dimensional reinforcement of sleeper and switch sleeper structures in high-speed railways, general-speed railways and other fields.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做简单的介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the utility model, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.

图1为高速铁路无砟轨道轨枕三维加固装置安装示意图。Figure 1 is a schematic diagram of the installation of a three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway.

图2为高速铁路无砟轨道轨枕三维加固装置示意图。Fig. 2 is a schematic diagram of a three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway.

图3为高速铁路无砟轨道轨枕三维加固装置正视图。Fig. 3 is a front view of a three-dimensional reinforcing device for a ballastless track sleeper of a high-speed railway.

图4为高速铁路无砟轨道轨枕三维加固装置侧视图。Fig. 4 is a side view of a three-dimensional reinforcing device for a ballastless track sleeper of a high-speed railway.

图5为高速铁路无砟轨道轨枕三维加固装置俯视图。Fig. 5 is a top view of a three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway.

附图标记说明:1-第一基座,2-下竖杆,3-上横杆,4-孔一,5-孔二,6-纵向杆,7-横向杆,8-孔三,9-第二基座,10-竖向自锁螺栓,11-横向自锁螺栓,12-纵向自锁螺栓,13-竖向植筋,14-斜向植筋,15-固定螺母,16-矩形钢管,17-加强肋板,18-螺帽,19-球形铰接钢支座,20-橡胶垫板,21-自流平快硬砂浆。Description of reference signs: 1-first base, 2-lower vertical bar, 3-upper horizontal bar, 4-hole one, 5-hole two, 6-longitudinal bar, 7-horizontal bar, 8-hole three, 9 -Second base, 10-vertical self-locking bolt, 11-horizontal self-locking bolt, 12-longitudinal self-locking bolt, 13-vertical planting bar, 14-oblique planting bar, 15-fixing nut, 16-rectangular Steel pipe, 17-strengthening ribs, 18-nut, 19-spherical hinged steel support, 20-rubber backing plate, 21-self-leveling fast-hardening mortar.

具体实施方式Detailed ways

下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.

如图1-图5所示,本实用新型公开了一种高速铁路无砟轨道轨枕三维加固装置,包括爪式钢架、自锁螺栓和植筋锚固。As shown in Figures 1 to 5, the utility model discloses a three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway, which includes a claw-type steel frame, self-locking bolts and planted reinforcement anchors.

爪式钢架包括一个T形基座、一个竖向L形爪体以及两个横向L形爪体,T形基座的第一基座1上部垂直连接竖向L形爪体的下竖杆2,竖向L形爪体的上横杆3上开设有平行于下竖杆2的孔一4,下竖杆2上开设有平行于上横杆3的孔二5;下竖杆2垂直于上横杆3方向的两侧各自连接一横向L形爪体的纵向杆6,横向L形爪体的横向杆7与上横杆3同向延伸,且横向杆7上开设有平行于纵向杆6的孔三8;垂直连接第一基座1的第二基座9平行于上横杆3并向远离上横杆3的方向延伸;第一基座1的两个外端面和第二基座9的一个外端面上均对应开设有竖向孔;第一基座1上与第二基座9、下竖杆2的交汇处开设有斜向孔,斜向孔向下以及向远离第二基座9的方向倾斜。The claw-type steel frame includes a T-shaped base, a vertical L-shaped claw body and two horizontal L-shaped claw bodies. The upper part of the first base 1 of the T-shaped base is vertically connected to the lower vertical rod of the vertical L-shaped claw body. 2. The upper horizontal bar 3 of the vertical L-shaped claw body is provided with a hole 1 4 parallel to the lower vertical bar 2, and the lower vertical bar 2 is provided with a hole 2 5 parallel to the upper horizontal bar 3; the lower vertical bar 2 is vertical A longitudinal bar 6 of a transverse L-shaped claw body is respectively connected to both sides of the upper cross bar 3. The transverse bar 7 of the transverse L-shaped claw body extends in the same direction as the upper cross bar 3, and the transverse bar 7 is provided with Hole 3 8 of bar 6; The second base 9 vertically connected to the first base 1 is parallel to the upper cross bar 3 and extends away from the upper cross bar 3; the two outer end surfaces of the first base 1 and the second An outer end surface of the base 9 is correspondingly provided with a vertical hole; the intersection of the first base 1 with the second base 9 and the lower vertical rod 2 is provided with an oblique hole, and the oblique hole is downward and away from the The direction of the second base 9 is inclined.

进一步的,爪式钢架由40mm×70mm矩形钢管16焊接而成,其倒角处采用加强肋板17焊接加固,底部通过植筋锚固在道床板混凝土上。Further, the claw-type steel frame is welded by 40mm×70mm rectangular steel pipe 16, its chamfers are reinforced by welding reinforcement ribs 17, and the bottom is anchored to the concrete of the ballast bed slab by planting bars.

自锁螺栓包括与孔一4适配的一个竖向自锁螺栓10、与孔二5适配的一个横向自锁螺栓11以及与两个孔三8对应适配的两个纵向自锁螺栓12;自锁螺栓的尾部与对应的轨枕面相接触,图2中A处所指即为轨枕。Self-locking bolts include a vertical self-locking bolt 10 adapted to hole one 4, a horizontal self-locking bolt 11 adapted to hole two 5, and two longitudinal self-locking bolts 12 adapted to two holes three 8 ; The tail of the self-locking bolt is in contact with the corresponding sleeper surface, and the place A in Fig. 2 refers to the sleeper.

具体的,竖向自锁螺栓10、横向自锁螺栓11、纵向自锁螺栓12的结构相同,每一自锁螺栓均通过螺纹套筒固定在爪式钢架上对应的孔内,自锁螺栓的头部为六角螺帽18,尾部为与对应的轨枕面相接触的球形铰接钢支座19。Specifically, the vertical self-locking bolt 10, the horizontal self-locking bolt 11, and the longitudinal self-locking bolt 12 have the same structure, each self-locking bolt is fixed in the corresponding hole on the claw steel frame through a threaded sleeve, and the self-locking bolt The head is a hexagonal nut 18, and the tail is a spherical hinged steel support 19 in contact with the corresponding sleeper surface.

进一步的,球形铰接钢支座19与轨枕接触面粘贴橡胶垫板20,橡胶垫板20与轨枕面紧密贴合。Further, a rubber backing plate 20 is pasted on the contact surface between the spherical hinged steel support 19 and the sleeper, and the rubber backing plate 20 is closely attached to the surface of the sleeper.

更进一步的,橡胶垫板20为厚度5~10mm,静刚度180~200kN/mm天然橡胶NR、高密度聚乙烯HDPE、醋酸乙烯共聚物EVA、高密度聚乙烯和醋酸乙烯共聚物混合体HDPE/EVA、热塑性弹性体TPEE中的一种。Furthermore, the rubber backing plate 20 has a thickness of 5-10mm and a static stiffness of 180-200kN/mm natural rubber NR, high-density polyethylene HDPE, vinyl acetate copolymer EVA, high-density polyethylene and vinyl acetate copolymer HDPE/ One of EVA and thermoplastic elastomer TPEE.

植筋锚固包括与三个竖向孔对应适配的三个竖向植筋13以及与斜向孔适配的一个斜向植筋14;道床板顶面上开设有与竖向孔、斜向孔相对应的板面竖向孔、板面斜向孔,植筋穿过对应的上下孔并于上部旋入固定螺母15,将T形基座锚固在道床板混凝土上。The anchorage of planting bars includes three vertical planting bars 13 corresponding to the three vertical holes and an oblique planting bar 14 adapted to the oblique holes; The holes correspond to the vertical holes on the board surface and the oblique holes on the board surface. The planting bars pass through the corresponding upper and lower holes and screw the fixing nut 15 in the upper part to anchor the T-shaped base on the concrete of the track bed slab.

进一步的,竖向植筋13垂直于道床板板面,斜向植筋14为斜向45°植筋。Further, the vertical planting bars 13 are perpendicular to the surface of the ballast bed slab, and the oblique planting bars 14 are inclined 45° planting bars.

更进一步的,竖向植筋13垂直于道床板板面进行钻孔,斜向45°植筋与道床板顶面呈45°角钻孔,允许偏差±5°,钻孔(即板面竖向孔、板面斜向孔)直径为20~32mm,钻孔深度200~250mm,植入的竖向植筋13、斜向45°植筋是直径为16~28mm HRB500级螺纹钢筋,钢筋埋入深度不少于150mm。Further, the vertical planting bars 13 are drilled perpendicular to the surface of the ballast bed slab, and the oblique 45° planting bar is drilled at an angle of 45° with the top surface of the ballast bed slab, the allowable deviation is ±5°, and the drilling (that is, the vertical surface of the slab surface Orientation holes, oblique holes on the surface of the board) have a diameter of 20-32mm, and a drilling depth of 200-250mm. The implanted vertical planting bars are 13, and the oblique 45° planting bars are HRB500 grade threaded steel bars with a diameter of 16-28mm. The penetration depth is not less than 150mm.

本实用新型还公开了一种高速铁路无砟轨道轨枕三维加固方法,应用了上述中的一种高速铁路无砟轨道轨枕三维加固装置,加固方法包括以下步骤:The utility model also discloses a three-dimensional reinforcement method for a ballastless track sleeper of a high-speed railway. The above-mentioned three-dimensional reinforcement device for a ballastless track sleeper of a high-speed railway is applied. The reinforcement method includes the following steps:

(1)、在轨枕两端外露道床板表面浇筑自流平快硬砂浆21进行找平;(1) Pouring self-leveling fast-hardening mortar 21 on the surface of the exposed track bed slab at both ends of the sleeper for leveling;

(2)、待砂浆硬化后在轨枕两侧合适位置钻孔植筋;(2) After the mortar is hardened, drill holes and plant bars at appropriate positions on both sides of the sleeper;

(3)、植筋胶硬化后安装爪式钢架并用双固定螺母15进行固定;(3), after the planting glue is hardened, install the claw-type steel frame and fix it with double fixing nuts 15;

(4)、然后依次同步拧紧两侧纵向自锁螺栓12以及横向自锁螺栓11,最后拧紧竖向自锁螺栓10,使自锁螺栓尾部与轨枕面紧密贴合。(4) Then tighten the longitudinal self-locking bolts 12 on both sides and the horizontal self-locking bolts 11 synchronously in sequence, and finally tighten the vertical self-locking bolts 10 so that the tails of the self-locking bolts closely fit the sleeper surface.

进一步的,自流平快硬砂浆21为聚合物水泥砂浆、磷酸镁水泥修补砂浆、环氧树脂砂浆、丙烯酸树脂砂浆中的一种,30min抗压强度≥5MPa,1d抗压强度≥20MPa,7d抗压强度≥40MPa。Further, the self-leveling fast-hardening mortar 21 is one of polymer cement mortar, magnesium phosphate cement repair mortar, epoxy resin mortar, and acrylic resin mortar, with a compressive strength of ≥5MPa for 30 minutes, a compressive strength of ≥20MPa for 1d, and a compressive strength of ≥20MPa for 7d. Compressive strength ≥ 40MPa.

进一步的,自锁螺栓的尾部通过橡胶垫板20与轨枕面紧密贴合,紧密贴合是通过扭矩扳手拧动自锁螺栓头部的螺帽18调整螺栓与轨枕间距,扭力矩为100~150N·m,并能够提供横向、纵向、竖向三维扣压力≥300kN。Further, the tail of the self-locking bolt is closely attached to the sleeper surface through the rubber backing plate 20. The close fitting is to use a torque wrench to turn the nut 18 on the head of the self-locking bolt to adjust the distance between the bolt and the sleeper, and the torque is 100-150N m, and can provide horizontal, vertical and vertical three-dimensional buckle force ≥ 300kN.

实施例1:Example 1:

运营期高速铁路无砟轨道埋入式轨枕脱空应急整治用三维加固装置及加固方法Three-dimensional reinforcement device and reinforcement method for emergency rectification of embedded sleepers in high-speed railway ballastless track during operation period

采用由40mm×70mm矩形钢管16焊接的爪式钢架、1个竖向自锁螺栓10、1个横向自锁螺栓11和2个纵向自锁螺栓12及植筋锚固三部分组成的三维加固装置。自锁螺栓通过螺纹套筒固定在爪式钢架上,顶部为六角螺帽18,底部为球形铰接钢支座19,钢支座与轨枕接触面粘贴厚度5mm,静刚度180kN/mm的HDPE橡胶垫板20。A three-dimensional reinforcement device consisting of a claw-type steel frame welded by 40mm×70mm rectangular steel pipes 16, one vertical self-locking bolt 10, one horizontal self-locking bolt 11, two longitudinal self-locking bolts 12, and planting anchors . The self-locking bolt is fixed on the claw-type steel frame through a threaded sleeve, the top is a hexagonal nut 18, and the bottom is a spherical hinged steel support 19. The contact surface between the steel support and the sleeper is pasted with HDPE rubber with a thickness of 5mm and a static stiffness of 180kN/mm. Backing plate 20.

加固方法具体为:先凿除轨枕两端道床混凝土,然后在外露道床板表面浇筑30min抗压强度8.2MPa聚合物快硬砂浆进行找平,待砂浆硬化后在轨枕两侧钻孔植筋,竖向植筋13应垂直于道床板板面进行钻孔,斜向45°植筋应与道床板顶面呈45°角钻孔,允许偏差±5°,钻孔直径为30mm,钻孔深度200mm,植入直径为25mm HRB500级螺纹钢筋,钢筋埋入深度150mm;待植筋胶硬化后安装爪式钢架并用双固定螺母进行固定,然后通过扭矩扳手依次同步拧紧两侧纵向自锁螺栓12、横向自锁螺栓11,最后拧紧竖向自锁螺栓10,使自锁螺栓底部橡胶垫板20与轨枕面紧密贴合扭力矩为100N·m。The concrete reinforcement method is as follows: first chisel away the ballast bed concrete at both ends of the sleeper, then pour 30min compressive strength 8.2MPa polymer quick-hardening mortar on the surface of the exposed track bed slab for leveling, after the mortar hardens, drill holes and plant bars on both sides of the sleeper, vertical The planting bar 13 should be drilled perpendicular to the surface of the ballast bed slab, and the 45° oblique planting bar should be drilled at an angle of 45° to the top surface of the ballast bed slab, the allowable deviation is ±5°, the drilling diameter is 30mm, and the drilling depth is 200mm. Implant HRB500 grade threaded steel bars with a diameter of 25mm, and the embedded depth of the steel bars is 150mm; after the reinforcement glue hardens, install the claw-type steel frame and fix it with double fixing nuts, and then use a torque wrench to tighten the longitudinal self-locking bolts on both sides sequentially. Self-locking bolt 11, and finally tighten the vertical self-locking bolt 10, so that the rubber backing plate 20 at the bottom of the self-locking bolt and the sleeper surface are closely attached to the torque of 100N·m.

按照实施例1安装所述三维加固装置后,现场监测列车通过时列车运行参数、轨枕稳定性参数,见表1。可见,轨道结构安全性满足高速列车通行要求。After the three-dimensional reinforcement device was installed according to Example 1, the train running parameters and sleeper stability parameters were monitored on-site when the train passed, as shown in Table 1. It can be seen that the safety of the track structure meets the requirements of high-speed trains.

表1实施例1列车运行参数及轨枕稳定性参数监测数据Table 1 Example 1 train operating parameters and sleeper stability parameter monitoring data

监测项目monitoring project 最大值maximum value 限值limit value 脱轨系数Derailment coefficient 0.140.14 0.80.8 减载率load shedding rate 0.120.12 0.80.8 轮轴横向力/kNAxle lateral force/kN 15.215.2 // 轨枕竖向位移(端部)/mmSleeper vertical displacement (end)/mm 0.150.15 // 轨枕横向位移(端部)/mmLateral displacement of sleeper (end)/mm 0.120.12 // 轨枕纵向位移(端部)/mmLongitudinal displacement of sleeper (end)/mm 0.100.10 // 轨枕竖向位移(中部)/mmVertical displacement of sleeper (middle part)/mm 0.080.08 // 轨枕横向位移(中部)/mmLateral displacement of sleeper (middle part)/mm 0.080.08 // 轨枕纵向位移(中部)/mmLongitudinal displacement of sleeper (middle part)/mm 0.040.04 //

实施例2:Example 2:

运营期高速铁路无砟轨道岔枕快速更换用三维加固装置及加固方法Three-dimensional reinforcement device and reinforcement method for quick replacement of ballastless track sleepers in high-speed railway during operation period

采用由40mm×70mm矩形钢管16焊接的爪式钢架、1个竖向自锁螺栓10、1个横向自锁螺栓11、2个纵向自锁螺栓12及植筋锚固三部分组成的三维加固装置。自锁螺栓通过螺纹套筒固定在爪式钢架上,顶部为六角螺帽18,底部为球形铰接钢支座19,钢支座与岔枕接触面粘贴厚度10mm,静刚度200kN/mm的TPEE橡胶垫板20。A three-dimensional reinforcement device consisting of a 40mm×70mm rectangular steel pipe 16 welded claw-type steel frame, 1 vertical self-locking bolt 10, 1 horizontal self-locking bolt 11, 2 longitudinal self-locking bolts 12, and planting anchors . The self-locking bolt is fixed on the claw-type steel frame through a threaded sleeve. The top is a hexagonal nut 18, and the bottom is a spherical hinged steel support 19. The contact surface between the steel support and the switch sleeper is pasted with TPEE with a thickness of 10mm and a static stiffness of 200kN/mm. Rubber backing plate 20.

加固方法具体为:先凿除岔枕周围道床混凝土,然后在外露道床板表面浇筑30min抗压强度13.5MPa环氧树脂砂浆进行找平,待砂浆硬化后在岔枕两侧钻孔植筋,竖向植筋13应垂直于道床板板面进行钻孔,斜向45°植筋应与道床板顶面呈45°角钻孔,允许偏差±5°,钻孔直径为25mm,钻孔深度250mm,植入直径为20mm HRB500级螺纹钢筋,钢筋埋入深度180mm;待植筋胶硬化后安装爪式钢架并用双固定螺母进行固定,然后通过扭矩扳手依次同步拧紧两侧纵向自锁螺栓12、横向自锁螺栓11,最后拧紧竖向自锁螺栓10,使自锁螺栓底部橡胶垫板20与岔枕面紧密贴合扭力矩为150N·m。The concrete reinforcement method is as follows: first chisel away the concrete of the track bed around the turnout sleeper, then pour epoxy resin mortar with a compressive strength of 13.5MPa on the surface of the exposed track bed slab for 30 minutes for leveling, and after the mortar hardens, drill holes and plant bars on both sides of the turnout tie, vertically The planting bar 13 should be drilled perpendicular to the surface of the ballast bed slab, and the 45° oblique planting bar should be drilled at an angle of 45° to the top surface of the ballast bed slab, the allowable deviation is ±5°, the drilling diameter is 25mm, and the drilling depth is 250mm. Implant HRB500-grade threaded steel bars with a diameter of 20mm, and the embedded depth of the steel bars is 180mm; after the reinforcement glue hardens, install the claw-type steel frame and fix it with double fixing nuts, and then tighten the longitudinal self-locking bolts 12 on both sides synchronously with a torque wrench Self-locking bolt 11, and finally tighten the vertical self-locking bolt 10, so that the rubber backing plate 20 at the bottom of the self-locking bolt is closely attached to the fork pillow surface and the torque is 150N·m.

按照实施例2安装所述三维加固装置后,现场监测列车通过时列车运行参数、岔枕稳定性参数,见表2。可见,轨道结构安全性满足高速列车通行要求。After the three-dimensional reinforcing device was installed according to Example 2, the train running parameters and switch sleeper stability parameters were monitored on-site when the train passed, as shown in Table 2. It can be seen that the safety of the track structure meets the requirements of high-speed trains.

表2实施例2列车运行参数及岔枕稳定性参数监测数据Table 2 Example 2 train operating parameters and switch sleeper stability parameter monitoring data

监测项目monitoring project 最大值maximum value 限值limit value 脱轨系数derailment factor 0.250.25 0.80.8 减载率load shedding rate 0.180.18 0.80.8 轮轴横向力/kNAxle lateral force/kN 13.213.2 // 岔枕竖向位移(端部)/mmTurnout sleeper vertical displacement (end)/mm 0.250.25 // 岔枕横向位移(端部)/mmLateral displacement of turnout sleeper (end)/mm 0.170.17 // 岔枕纵向位移(端部)/mmLongitudinal displacement of turnout sleeper (end)/mm 0.120.12 // 岔枕竖向位移(中部)/mmVertical displacement of turnout sleeper (middle part)/mm 0.160.16 // 岔枕横向位移(中部)/mmTransverse displacement of turnout sleeper (middle part)/mm 0.050.05 // 岔枕纵向位移(中部)/mmLongitudinal displacement of turnout sleeper (middle part)/mm 0.080.08 //

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1.一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,包括爪式钢架、自锁螺栓和植筋锚固,所述爪式钢架包括一个T形基座、一个竖向L形爪体以及两个横向L形爪体,所述T形基座的第一基座上部垂直连接所述竖向L形爪体的下竖杆,所述竖向L形爪体的上横杆上开设有平行于所述下竖杆的孔一,所述下竖杆上开设有平行于所述上横杆的孔二;所述下竖杆垂直于所述上横杆方向的两侧各自连接一所述横向L形爪体的纵向杆,所述横向L形爪体的横向杆与所述上横杆同向延伸,且所述横向杆上开设有平行于所述纵向杆的孔三;垂直连接所述第一基座的第二基座平行于所述上横杆并向远离所述上横杆的方向延伸;所述第一基座的两个外端面和所述第二基座的一个外端面上均对应开设有竖向孔;所述第一基座上与所述第二基座、所述下竖杆的交汇处开设有斜向孔,所述斜向孔向下以及向远离所述第二基座的方向倾斜;所述自锁螺栓包括与所述孔一适配的一个竖向自锁螺栓、与所述孔二适配的一个横向自锁螺栓以及与两个所述孔三对应适配的两个纵向自锁螺栓;所述自锁螺栓的尾部与对应的轨枕面相接触;所述植筋锚固包括与三个所述竖向孔对应适配的三个竖向植筋以及与所述斜向孔适配的一个斜向植筋;道床板顶面上开设有与所述竖向孔、所述斜向孔相对应的板面竖向孔、板面斜向孔,植筋穿过对应的上下孔并于上部旋入固定螺母,将所述T形基座锚固在道床板混凝土上。1. A high-speed railway ballastless track sleeper three-dimensional reinforcement device is characterized in that it comprises a claw-type steel frame, self-locking bolts and planting bars for anchorage, and the claw-type steel frame includes a T-shaped base, a vertical L-shaped Claw body and two transverse L-shaped claw bodies, the upper part of the first base of the T-shaped base is vertically connected to the lower vertical bar of the vertical L-shaped claw body, and the upper cross bar of the vertical L-shaped claw body A hole 1 parallel to the lower vertical bar is provided on the top, and a hole 2 parallel to the upper horizontal bar is provided on the lower vertical bar; the two sides of the lower vertical bar perpendicular to the direction of the upper horizontal bar are respectively A longitudinal rod connected to the horizontal L-shaped claw body, the horizontal rod of the horizontal L-shaped claw body extends in the same direction as the upper horizontal rod, and the horizontal rod is provided with a hole 3 parallel to the longitudinal rod ; the second base vertically connected to the first base is parallel to the upper cross bar and extends away from the upper cross bar; the two outer end surfaces of the first base and the second base A vertical hole is correspondingly opened on an outer end surface of the seat; an oblique hole is opened at the intersection of the first base, the second base and the lower vertical bar, and the oblique hole is downward and tilt away from the second base; the self-locking bolts include a vertical self-locking bolt adapted to the first hole, a horizontal self-locking bolt adapted to the second hole, and two Two longitudinal self-locking bolts corresponding to each of the three holes; the tails of the self-locking bolts are in contact with the corresponding sleeper surface; Vertical reinforcement and an oblique reinforcement adapted to the oblique hole; the top surface of the ballast bed slab is provided with a vertical hole on the surface corresponding to the vertical hole and the oblique hole, and a vertical hole on the surface of the surface Oblique holes, planting bars pass through the corresponding upper and lower holes and screw the fixing nuts in the upper part to anchor the T-shaped base on the concrete of the track bed slab. 2.根据权利要求1所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述爪式钢架由矩形钢管焊接而成,其倒角处采用加强肋板焊接加固。2. A three-dimensional reinforcement device for ballastless track sleepers of high-speed railways according to claim 1, wherein the claw-type steel frame is welded by rectangular steel pipes, and its chamfers are reinforced by welding reinforced ribs. 3.根据权利要求1所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述竖向自锁螺栓、所述横向自锁螺栓、所述纵向自锁螺栓的结构相同,每一所述自锁螺栓均通过螺纹套筒固定在所述爪式钢架上对应的孔内,所述自锁螺栓的头部为螺帽,尾部为与对应的轨枕面相接触的球形铰接钢支座。3. A three-dimensional reinforcement device for ballastless track sleepers of high-speed railways according to claim 1, wherein the vertical self-locking bolts, the horizontal self-locking bolts, and the longitudinal self-locking bolts have the same structure, Each of the self-locking bolts is fixed in the corresponding hole on the claw-type steel frame through a threaded sleeve. The head of the self-locking bolt is a nut, and the tail is a spherical hinge steel that contacts the corresponding sleeper surface. support. 4.根据权利要求3所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述球形铰接钢支座与轨枕接触面粘贴橡胶垫板,所述橡胶垫板与轨枕面紧密贴合。4. A three-dimensional reinforcement device for ballastless track sleepers of high-speed railways according to claim 3, characterized in that a rubber backing plate is pasted on the contact surface of the spherical hinged steel support and the sleeper, and the rubber backing plate is closely connected to the sleeper surface fit. 5.根据权利要求4所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述橡胶垫板为厚度5~10mm,静刚度180~200kN/mm天然橡胶NR、高密度聚乙烯HDPE、醋酸乙烯共聚物EVA、热塑性弹性体TPEE中的一种。5. The three-dimensional reinforcing device for ballastless track sleepers of high-speed railways according to claim 4, wherein the rubber backing plate is 5-10 mm in thickness, 180-200 kN/mm in static stiffness, natural rubber NR, high-density polymer One of ethylene HDPE, vinyl acetate copolymer EVA, thermoplastic elastomer TPEE. 6.根据权利要求1所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述竖向植筋垂直于道床板板面,所述斜向植筋为斜向45°植筋。6. A three-dimensional reinforcing device for ballastless track sleepers of high-speed railways according to claim 1, wherein said vertical planting bars are perpendicular to the surface of the track bed, and said oblique planting bars are planted at an angle of 45°. ribs. 7.根据权利要求6所述的一种高速铁路无砟轨道轨枕三维加固装置,其特征在于,所述竖向植筋垂直于道床板板面进行钻孔,所述斜向45°植筋与道床板顶面呈45°角钻孔,允许偏差±5°,钻孔直径为20~32mm,钻孔深度200~250mm,植入的所述竖向植筋、所述斜向45°植筋是直径为16~28mm HRB500级螺纹钢筋,钢筋埋入深度不少于150mm。7. A kind of high-speed railway ballastless track sleeper three-dimensional reinforcing device according to claim 6, it is characterized in that, described vertical planting bar is perpendicular to the track bed slab surface and is drilled, and described oblique 45 ° planting bar and The top surface of the track bed is drilled at an angle of 45°, the allowable deviation is ±5°, the diameter of the hole is 20-32mm, and the depth of the hole is 200-250mm. It is a HRB500 grade threaded steel bar with a diameter of 16-28mm, and the embedded depth of the steel bar is not less than 150mm.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115652708A (en) * 2022-10-24 2023-01-31 中国铁道科学研究院集团有限公司铁道建筑研究所 Three-dimensional reinforcing device and reinforcing method for sleeper of ballastless track of high-speed railway

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115652708A (en) * 2022-10-24 2023-01-31 中国铁道科学研究院集团有限公司铁道建筑研究所 Three-dimensional reinforcing device and reinforcing method for sleeper of ballastless track of high-speed railway
CN115652708B (en) * 2022-10-24 2025-12-09 中国铁道科学研究院集团有限公司铁道建筑研究所 Three-dimensional reinforcement device and reinforcement method for ballastless track sleeper of high-speed railway

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