CN219110906U - Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system - Google Patents

Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system Download PDF

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Publication number
CN219110906U
CN219110906U CN202320156202.XU CN202320156202U CN219110906U CN 219110906 U CN219110906 U CN 219110906U CN 202320156202 U CN202320156202 U CN 202320156202U CN 219110906 U CN219110906 U CN 219110906U
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liquid
container
primary
stage precipitation
slope
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CN202320156202.XU
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李书文
吕芳栋
罗鸿
王奇缘
卫元元
叶水全
张哲�
简征程
徐江
李建
张旭
张建
卿成
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Tongwei Microelectronics Co ltd
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Tongwei Microelectronics Co ltd
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Abstract

The utility model discloses a device for preventing a liquid containing solid powder from blocking a pipeline and a waste liquid treatment system, which comprise the following components: the liquid inlet of the liquid inlet pipe corresponds to the liquid inlet of the first-stage precipitation container, so that liquid to be treated of the liquid inlet pipe can enter the first-stage precipitation container, a first slope extending to the bottom of the container is arranged at the liquid inlet of the first-stage precipitation container along the liquid flowing direction, the top of the first-stage precipitation container is communicated with the second-stage precipitation container, and the top of the second-stage precipitation container, which is relatively far away from the first-stage precipitation container, is communicated with the liquid discharge pipe. Under the action of the first slope, the water flow speed of the solid-containing waste liquid is reduced, the waste liquid stays in the first-stage precipitation container for a short time, most of solid powder is precipitated at the bottom of the container, and the primarily clarified waste liquid enters the second-stage precipitation container for reprecipitation. The solid content of the waste liquid after the twice precipitation is obviously reduced, the further transportation and treatment of the waste liquid are facilitated, and meanwhile, the precipitated solid waste residue is easy to clean in time.

Description

Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system
Technical Field
The utility model belongs to the technical field of waste water treatment and specifically relates to a device and waste liquid treatment system for preventing the pipeline is stopped up to liquid that contains solid powder.
Background
In the industrial production process, a large amount of waste liquid with solid powder, such as cutting fluid, grinding fluid and the like, is often generated, long-distance transmission is often performed when the waste liquid is treated, and the waste liquid is easy to scale in a pipeline and easily block the pipeline in the long-distance transportation process due to the large amount of solid powder, so that a pretreatment device is needed to effectively remove the large amount of solid powder in the waste liquid so as to facilitate the subsequent treatment of the waste liquid.
In view of this, the present utility model has been made.
Disclosure of Invention
The utility model aims to provide a device for preventing a pipeline from being blocked by liquid containing solid powder and a waste liquid treatment system so as to effectively remove the solid powder in the waste liquid.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
in a first aspect, the present utility provides an apparatus for preventing a liquid containing a solid powder from clogging a pipe, comprising: the liquid inlet of the liquid inlet pipe corresponds to the liquid inlet of the first-stage precipitation container, so that liquid to be treated of the liquid inlet pipe can enter the first-stage precipitation container, a first slope extending to the bottom of the container is arranged at the liquid inlet of the first-stage precipitation container along the liquid flowing direction, the top of the first-stage precipitation container is communicated with the second-stage precipitation container, and the top of the second-stage precipitation container, which is relatively far away from the first-stage precipitation container, is communicated with the liquid discharge pipe.
In some alternative embodiments, the side of the secondary sedimentation vessel connected to the drain pipe is provided with a second slope opposite to the first slope.
In some alternative embodiments, a grating is arranged at the bottom of the secondary sedimentation container or a grating is arranged at the middle lower part of the second slope, and the secondary sedimentation container is provided with a viewing window for viewing the grating.
In some alternative embodiments, the first ramp and/or the second ramp is inclined at an angle of 30 ° to 60 ° relative to the vertical.
In some alternative embodiments, the primary settling vessel and the secondary settling vessel are adjacent through a side wall, and the primary settling vessel begins with an overflow port at the top of the adjacent side wall, the overflow port communicating with the secondary settling vessel.
In some alternative embodiments, the primary sedimentation container and the secondary sedimentation container are both sealed containers, and the primary sedimentation container and the secondary sedimentation container are both provided with an air exhaust device.
In some alternative embodiments, the bottom of the primary sedimentation container is provided with a grating, the middle lower part of the first slope of the grating is provided with a grating, and the primary sedimentation container is provided with a viewing window for viewing the grating.
In some alternative embodiments, the primary settling vessel and/or the secondary settling vessel is provided with a liquid level monitor.
In some alternative embodiments, the bottom of the primary settling vessel and/or the bottom of the secondary settling vessel is provided with a weighing device.
In a second aspect, the present embodiment provides a waste liquid treatment system comprising a device as described above for preventing a liquid containing solid powder from clogging a conduit.
The beneficial effects of the utility model are as follows: under the action of a first slope of the first-stage sedimentation tank container, the water flow speed of the solid-containing waste liquid directly discharged from the machine is reduced, the waste liquid can stay in the first-stage sedimentation container for a short time, most of solid powder is precipitated at the bottom of the first-stage sedimentation container, and the waste liquid enters the second-stage sedimentation container for secondary sedimentation after preliminary clarification. The solid content of the waste liquid after the twice precipitation is obviously reduced, the further transportation and treatment of the waste liquid are facilitated, and meanwhile, the precipitated solid waste residue is easy to clean in time.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present utility model.
In the figure: 100-means for preventing the blockage of the conduit by a liquid containing solid powder; 110-a first-stage precipitation vessel; 111-overflow port; a 120-second-stage precipitation vessel; 130-a liquid inlet pipe; 140-a liquid discharge pipe; 150-grating; 160-a liquid level monitor; 170-weighing device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element to be referred to must have a specific direction, be configured and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal," "vertical," and the like do not denote a requirement that the component be absolutely horizontal or overhang, but rather may be slightly inclined. As "horizontal" merely means that its direction is more horizontal than "vertical", and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, the present utility model provides an apparatus 100 for preventing a liquid containing solid powder from clogging a pipe, comprising: a primary settling vessel 110, a secondary settling vessel 120, a liquid inlet pipe 130, and a liquid outlet pipe 140.
Specifically, the liquid inlet pipe 130 is used for connecting with a machine for generating waste liquid, that is, the used cutting liquid, grinding liquid and other waste liquid containing solid powder can directly enter the liquid inlet pipe 130, the liquid outlet of the liquid inlet pipe 130 is corresponding to the liquid inlet of the first-stage precipitation container 110, so that the liquid to be treated of the liquid inlet pipe 130 can enter the first-stage precipitation container 110, in this embodiment, the first-stage precipitation container 110 is in a pool shape with an open top, the liquid outlet of the liquid inlet pipe 130 is arranged at the edge of the first-stage precipitation container 110, and the waste liquid of the liquid inlet pipe 130 flows into the first-stage precipitation container 110 as shown by an arrow in fig. 1.
The primary sedimentation container 110 mainly performs primary sedimentation on solid-containing waste liquid, the primary sedimentation container 110 can be made of stainless steel or other corrosion-resistant materials, and in order to meet the requirement of primary sedimentation, the primary sedimentation container 110 has the following dimensions: the width and length of the bottom is about 40cm and the height is about 20cm, although in other embodiments the dimensions may be increased if better mounting conditions are provided.
The liquid inlet of the first-stage precipitation container 110 is provided with a first slope extending to the bottom of the container along the liquid flow direction, the waste liquid of the liquid inlet pipe 130 falls into the first-stage precipitation container 110 from the liquid outlet, the movement direction of the waste liquid is inclined downwards under the action of gravity, the first slope can guide the flow direction of water flow to a certain extent, the water flow speed can be further reduced, the waste liquid can effectively stay in the first-stage precipitation container 110, most of solid powder is precipitated at the bottom of the first-stage precipitation container 110, the waste liquid is clearer closer to the top and clearer further from the liquid inlet pipe 130.
It should be noted that, the inclination degree of the first slope may affect the flow guiding effect to a certain extent, in this example, the inclination angle of the first slope with respect to the vertical direction is 30 ° to 60 °, for example, may be 45 °, and the angle may enable the waste liquid to sufficiently flow to the bottom of the first-stage precipitation container 110, which is beneficial to the effective deposition of the solid powder.
Referring again to fig. 1, the secondary sedimentation vessel 120 sediments the waste liquid after primary sedimentation again, and likewise, the material of the secondary sedimentation vessel 120 may be stainless steel or other corrosion-resistant materials, and in order to achieve the requirement of sufficient sedimentation, the size of the secondary sedimentation vessel 120 is as follows: the width and length of the bottom is about 40cm and the height is about 20cm, although in other embodiments the dimensions may be increased if better mounting conditions are provided.
The top of the primary settling vessel 110 is in communication with the top of the secondary settling vessel 120, through which the relatively clear liquid overflowed from the top of the primary settling vessel 110 may be caused to flow into the secondary settling vessel 120 for re-settling.
Specifically, in this embodiment, the primary settling vessel 110 and the secondary settling vessel 120 are adjacent through a sidewall, and the primary settling vessel 110 starts to have an overflow port 111 at the top of the adjacent sidewall, the overflow port 111 being in communication with the secondary settling vessel 120. That is, during processing and preparation, the primary sedimentation container 110 and the secondary sedimentation container 120 can be integrally processed and formed, the pool depth of the primary sedimentation container 110 is slightly higher than that of the secondary sedimentation container 120, and the height difference is just the opening of the overflow port in the vertical direction.
It should be noted that, in other embodiments, the primary sedimentation container 110 and the secondary sedimentation container 120 may be separately disposed, and the tops of the primary sedimentation container and the secondary sedimentation container 120 may be communicated through a shorter pipeline, or the top of the secondary sedimentation container 120 may be lower than the waste liquid outlet at the top of the primary sedimentation container 110, i.e. the middle pipeline for communicating is disposed obliquely downward.
The top of the secondary settling vessel 120, which is relatively far from the primary settling vessel 110, is in communication with a drain 140. After the waste liquid subjected to primary sedimentation enters the secondary sedimentation container 120, solid powder is sedimented again under the action of gravity on the bottom of the secondary sedimentation container 120 in the movement process, and the liquid is clearer when reaching the top of the secondary sedimentation container and is clearer when being far away from the primary sedimentation container 110.
Further, in the present embodiment, a second slope opposite to the first slope is provided on a side of the secondary sedimentation container 120 connected to the drain pipe 140.
The setting of the second slope can enable the liquid to stay for a longer time in the second-stage sedimentation container 120, so that sedimentation is more sufficient, and further, a more clarification effect is achieved. The waste liquid treated by the secondary precipitation can not easily block the pipeline in the subsequent transportation process.
Further, in order to further monitor the liquid level of the primary sedimentation container 110 and the secondary sedimentation container 120, a liquid level monitor 160 is provided on each of the primary sedimentation container 110 and the secondary sedimentation container 120. In this embodiment, the level monitor 160 may be disposed at the top of the sidewall. The liquid level detector can monitor the liquid level, and an ultrasonic measuring device, a laser measuring device or other measuring devices can be selected. It should be noted that, in other embodiments, only the primary sedimentation container 110 or only the secondary sedimentation container 120 may be provided with the liquid level monitor 160.
The redundancy of primary settling vessel 110 and secondary settling vessel 120 can also be checked in real time by real-time level monitor 160.
In the first-stage precipitation vessel 110 and the second-stage precipitation vessel 120, the solid powder is deposited continuously at the bottom, and when the solid powder is deposited to a certain extent, the flow of the water flow will disturb the deposited solid powder, and the residence time of the water flow will be reduced, so that the effect of removing the solid powder will be poor, therefore, in this embodiment, the grating 150 is disposed at the middle lower part and the bottom of the first slope of the first-stage precipitation vessel 110 and the middle lower part and the bottom of the second slope of the second-stage precipitation vessel 120. Since the grating 150 generates bright light, the deposited solid powder can be deposited by covering the grating 150 to block the bright light emitted from the grating 150, so that the thickness of the deposited solid powder can be determined by the bright light condition of the grating 150. When the solid powder is deposited to a certain degree, the solid powder is cleaned in time, so that the better solid powder removing effect of the device is kept for a long time.
In this embodiment, since the primary sedimentation container 110 and the secondary sedimentation container 120 are both pool-shaped, it can be directly observed whether the grating is blocked through the top. In other embodiments, if the primary sedimentation vessel 110 and the secondary sedimentation vessel 120 are closed vessels, a viewing window for easy observation needs to be provided at the top. Or the top wall is directly made of transparent materials.
It should be noted that, in other embodiments, the grating 150 may be disposed only in the primary sedimentation container 110 or the grating 150 may be disposed only in the secondary sedimentation container 120, and when the reaction needs to be cleaned, both sedimentation containers may be cleaned at the same time.
In other embodiments, when the primary sedimentation container 110 and the secondary sedimentation container 120 are both sealed containers, the primary sedimentation container 110 and the secondary sedimentation container 120 are both provided with a venting device to control the pressure inside the container, and the venting device is further connected with the waste gas treatment device, so that the treatment process is cleaner, and no pollution is caused by the leakage of the generated volatile gas into the air.
In this embodiment, the bottom of the primary settling vessel 110 and the bottom of the secondary settling vessel 120 are provided with weighing devices 170. The weighing device is disposed at the common bottom of the first-stage precipitation container 110 and the second-stage precipitation container 120, so that the total weight can be detected by the weighing device, and theoretically, the weight can be continuously increased due to continuous deposition of the solid powder, and the amount of the sediment can be monitored by weight detection, so that the weighing device can be matched with the grating 150 for monitoring, and the sediment can be cleaned in time, so that a better treatment effect can be maintained.
It should be noted that, in other embodiments, a weighing device may be disposed at the bottom of the first sedimentation container 110 and the second sedimentation container 120, and a water-proof isolation may be made to monitor the sedimentation weights in the two sedimentation containers, and separate the time periods for cleaning.
Still other embodiments of the present utility model provide a waste liquid treatment system including the apparatus 100 for preventing a pipe from being clogged with a liquid containing solid powder as described above, the apparatus 100 for preventing a pipe from being clogged with a liquid containing solid powder being directly connected to a machine tool that generates waste liquid through a liquid inlet pipe 130, and a liquid outlet pipe 140 being connected to other purifying apparatuses.
In summary, the solid-containing waste liquid directly discharged from the machine stage reduces the water flow speed under the action of the first slope of the first-stage precipitation container 110, the waste liquid can stay in the first-stage precipitation container 110 for a short time, most of the solid powder is precipitated at the bottom of the first-stage precipitation container 110, and the waste liquid enters the second-stage precipitation container 120 for reprecipitation after preliminary clarification. The solid content of the waste liquid after the twice precipitation is obviously reduced, the further transportation and treatment of the waste liquid are facilitated, and meanwhile, the precipitated solid waste residue is easy to clean in time.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims (10)

1. An apparatus for preventing a solid powder-containing liquid from clogging a pipe, comprising: the liquid inlet of the liquid inlet pipe corresponds to the liquid inlet of the primary sedimentation container, so that liquid to be treated of the liquid inlet pipe can enter the primary sedimentation container, a first slope extending to the bottom of the container is arranged at the liquid inlet of the primary sedimentation container along the liquid flowing direction, the top of the primary sedimentation container is communicated with the secondary sedimentation container, and the top of the secondary sedimentation container is relatively far away from the primary sedimentation container and is communicated with the liquid outlet pipe.
2. The apparatus according to claim 1, wherein a side of the secondary sedimentation vessel connected to the liquid discharge pipe is provided with a second slope opposite to the first slope.
3. The apparatus according to claim 2, wherein a grating is provided at a bottom of the secondary sedimentation container or a grating is provided at a middle lower portion of the second slope, and the secondary sedimentation container is provided with a viewing window for viewing the grating.
4. The device according to claim 2, characterized in that the first slope and/or the second slope is inclined at an angle of 30 ° to 60 ° with respect to the vertical.
5. The apparatus of claim 1, wherein the primary settling vessel and the secondary settling vessel are adjacent by a side wall, and wherein the primary settling vessel begins with an overflow port at the top of the adjacent side wall, the overflow port being in communication with the secondary settling vessel.
6. The apparatus of claim 1, wherein the primary settling vessel and the secondary settling vessel are both sealed vessels and wherein the primary settling vessel and the secondary settling vessel are each provided with an air vent.
7. The apparatus according to claim 1, wherein a grating is provided at a bottom of the primary sedimentation container or a grating is provided at a middle lower portion of the first slope, and the primary sedimentation container is provided with a viewing window for viewing the grating.
8. The apparatus according to any one of claims 1 to 7, wherein the primary sedimentation vessel and/or the secondary sedimentation vessel is provided with a liquid level monitor.
9. The apparatus according to any one of claims 1 to 7, wherein the bottom of the primary sedimentation vessel and/or the bottom of the secondary sedimentation vessel is provided with weighing means.
10. A waste liquid treatment system comprising a device according to any one of claims 1 to 9 for preventing a liquid containing solid powder from clogging a pipe.
CN202320156202.XU 2023-01-17 2023-01-17 Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system Active CN219110906U (en)

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CN202320156202.XU CN219110906U (en) 2023-01-17 2023-01-17 Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320156202.XU CN219110906U (en) 2023-01-17 2023-01-17 Device for preventing pipeline from being blocked by liquid containing solid powder and waste liquid treatment system

Publications (1)

Publication Number Publication Date
CN219110906U true CN219110906U (en) 2023-06-02

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