CN219099079U - Steaming, starter making and drying integrated starter bed device - Google Patents

Steaming, starter making and drying integrated starter bed device Download PDF

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Publication number
CN219099079U
CN219099079U CN202221616323.XU CN202221616323U CN219099079U CN 219099079 U CN219099079 U CN 219099079U CN 202221616323 U CN202221616323 U CN 202221616323U CN 219099079 U CN219099079 U CN 219099079U
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bed
steaming
bed body
yeast
drying
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CN202221616323.XU
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任志强
苏凤
黄治国
卫春会
邓杰
谢军
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Sichuan University of Science and Engineering
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Sichuan University of Science and Engineering
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Abstract

The utility model relates to the technical field of yeast preparation, and discloses a yeast bed device integrating steaming, yeast preparation and drying, which comprises: the bed body of the curved bed, the curved-making component, the steaming component and the drying component are of a box-type structure, a sieve plate is arranged in the bed body, the top of the bed body is connected with a bed cover in a sealing manner, and a flange plate is arranged on the bed cover; the steam material component comprises a steam injection pipe and a gas distribution pipe, the steam injection pipe is communicated with the gas distribution pipe, and a plurality of small Kong Jubu gas pipes for releasing steam are distributed on the gas distribution pipe and are arranged below the sieve plate; the drying component comprises a compressor and a heating element arranged in the compressor, the air distribution pipe, the compressor and the fan are communicated through a three-way joint, and the air suction end of the compressor is communicated with the inside of the bed body through a flange plate. The device realizes that the procedures of steaming, starter propagation, drying and the like can be respectively carried out in different periods in the same equipment, saves equipment cost and occupied space, and has low manufacturing cost, convenient installation, convenient use and operation.

Description

Steaming, starter making and drying integrated starter bed device
Technical Field
The utility model relates to the technical field of yeast preparation, in particular to a yeast bed device integrating steaming, yeast preparation and drying.
Background
The quality of the distiller's yeast is an important factor influencing the quality and flavor of the white spirit, and the unique flavor style and quality of the white spirit are determined to a certain extent, so that the distiller's yeast making is an important link in the white spirit brewing process. The materials in the yeast production need a plurality of processes of wetting, stewing, spreading for cooling and mixing yeast, and the finished yeast is used for preventing environmental pollution caused by mold spore reproduction and is convenient to store, and the yeast is often subjected to drying treatment after the yeast preparation is finished. The yeast making steps are more, the yeast making steps are needed to be carried out in different equipment at different periods, the material transferring process is time-consuming and labor-consuming, and environmental pollution is easy to cause. Therefore, the utility model designs a device integrating steaming, starter propagation and drying into a whole to realize that steaming, starter propagation and drying are carried out in the same equipment in different periods, thus better solving the problems.
Disclosure of Invention
The utility model provides a steaming, starter propagation and drying integrated starter bed device which integrates steaming, starter propagation and drying.
A steaming, starter making and drying integrated starter bed device comprises: the bed body of the curved bed, the curved-making component, the steaming component and the drying component which are connected with the bed body, the bed body is of a box-type structure, a sieve plate is arranged in the bed body, the top of the bed body is connected with a bed cover in a sealing way, and a flange plate is arranged on the bed cover;
the steam material component comprises a steam injection pipe and a gas distribution pipe, the steam injection pipe is communicated with the gas distribution pipe, and a plurality of small Kong Jubu gas pipes for releasing steam are distributed on the gas distribution pipe and are arranged below the sieve plate;
the drying component comprises a compressor, a heating element arranged in the compressor, and a second temperature probe arranged in the gas distribution pipe, wherein the gas distribution pipe, the compressor and the fan are communicated through a three-way joint, and the gas suction end of the compressor is communicated with the inside of the bed body through a flange plate; the second temperature probe is in communication connection with a second temperature control panel, and the second temperature control panel is in communication connection with a control switch of the heating element.
The beneficial effect of adopting above-mentioned technical scheme: placing yeast making materials on a sieve plate in a yeast bed body, injecting clear water into the bed body, and infiltrating the yeast making materials; after the infiltration is completed, introducing steam from a steam injection pipe, and cooking the materials by matching with a gas distribution pipe; after the steaming is finished, constant-temperature air is filled into the bed body through the fan for fermentation, and fermented materials and yeast are dried through the compressor after fermentation, so that the processes of steaming, yeast making, drying and other different periods can be finished in the same device, the yeast making efficiency is improved, and the cost is reduced.
Further, the starter propagation assembly comprises a first temperature probe arranged inside the bed body, and the first temperature probe is in communication connection with a first temperature control panel.
The beneficial effect of adopting above-mentioned technical scheme: the starter propagation material can be ensured to be always in a stable temperature environment through the first temperature probe and the first temperature control panel.
Further, a filter plate is arranged on a channel between the bed cover and the flange plate, a filter membrane is arranged on the filter plate, and a clamp is connected to the outer side of the filter plate.
The beneficial effect of adopting above-mentioned technical scheme: the filter membrane sets up in the filter plate below, destroys the filter membrane when preventing the compressor from breathing in, and the clamp is connected in the outside of filter plate, conveniently opens filter plate position, is convenient for change the filter membrane.
Further, a return valve for controlling the unidirectional circulation of air flow is arranged on the conduit between the three-way joint and the fan.
Further, a supporting block for placing the sieve plate is arranged on the inner wall of the bed body.
Further, a water outlet is arranged at the bottom of the bed body.
Further, a multi-layer sealing gasket is arranged between the bed body and the bed cover.
Further, a roller is fixed below the bed body.
The utility model has the following beneficial effects:
(1) The device realizes that the working procedures of steaming, starter propagation, drying and the like can be respectively carried out in different periods in the same equipment, thereby saving equipment cost and occupied space;
(2) The wet air in the device is replaced by dry air through the compressor, so that yeast is dried, and meanwhile, a heating element is arranged in the compressor, so that constant-temperature drying and constant-temperature air circulation in the device are realized;
(3) The device cost of manufacture is low and be convenient for install, uses convenient operation, can effectively to bent quick drying and avoid mould spore pollution, practice thrift manufacturing cost.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic side view of the bed according to the present utility model;
FIG. 3 is a schematic view of the structure of the screen plate according to the present utility model;
fig. 4 is a schematic structural view of a gas distribution pipe according to the present utility model.
In the figure: 1-a bed body; 101-a bed cover; 102-clamping; 103-a filter plate; 104-a water outlet; 105-sealing gasket; 106-a flange plate; 201-a fan; 202-a catheter; 203-a three-way joint; 204-a first temperature probe; 205-a second temperature probe; 206-a first temperature control panel; 207-a second temperature control panel; 208-a backstop valve; 301-a steam injection pipe; 302, air distribution pipe; 303-sieve plate; 304-ball valve; 305-supporting blocks; 306-handle; 401-a compressor; 402-heating element; 5-roller.
Detailed Description
The principles and features of the present utility model are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the utility model and are not to be construed as limiting the scope of the utility model.
Referring to fig. 1 to 4, the present utility model provides an integrated yeast bed device for steaming, yeast making and drying, comprising: the bed body 1 of the curved bed, the curved making component, the steaming component and the drying component which are connected with the bed body 1, the whole bed body 1 is of a box type structure, a sieve plate 303 is arranged in the bed body, the top of the bed body is in sealing connection with the bed cover 101 through a multi-layer sealing pad 105, steel pipes are welded on the bed cover 101 and are communicated with the inside of the bed body 1, and flange plates 106 are welded on the steel pipes, so that connection and disassembly between the steel pipes are facilitated; the aperture of the screen plate 303 is 1mm, and the distance between each two round holes is 1mm.
The inner wall of the bed body 1 is provided with a supporting block 305 for placing the sieve plate 303, the supporting block 305 is arranged at about one third of the position away from the bottom of the bed body 1, and a handle 306 is fixed on the sieve plate 303, so that the sieve plate 303 is convenient to take and place; the lowest point of the bottom of the bed body 1 is provided with a water outlet 104 for discharging water for soaking materials, and the roller 5 is fixed below the bed body 1, so that the whole device can be conveniently moved through the roller 5.
The steam material component comprises a steam injection pipe 301 and a gas distribution pipe 302, the steam injection pipe 301 is communicated with the gas distribution pipe 302, a ball valve 304 is arranged on the steam injection pipe 301, and the opening and closing of a pipeline are controlled through the ball valve 304; the gas distribution pipe 302 is formed by welding a plurality of steel pipes, the inside is communicated, a plurality of small holes for releasing steam are distributed on the gas distribution pipe 302, the small holes face to the upper side of the bed body 1, the gas distribution pipe 302 is arranged below the sieve plate 303, and when steam enters the steam injection pipe 301, the steam is filled in the closed bed body 1 through the gas distribution pipe 302 to cook yeast making materials on the sieve plate 303.
The starter propagation assembly comprises a first temperature probe 204 arranged inside the bed body 1, and the first temperature probe 204 is in communication connection with a first temperature control panel 206; the temperature change inside the material measured by the first temperature probe 204 can be checked on the first temperature control panel 206.
The drying assembly comprises a compressor 401, a heating element 402 arranged in the compressor 401, and a second temperature probe 205 arranged in the air distribution pipe 302, wherein the second temperature probe 205 is in communication connection with a second temperature control panel 207, the second temperature control panel 207 is also in communication connection with a control switch of the heating element 402, and the control switch of the heating element 402 can be opened or closed through the second temperature control panel 207.
The heating element 402 is an electrothermal resistance wire, and the air passing through the heating element 402 is heated by being connected with an external electric wire; the air distribution pipe 302, the compressor 401 and the fan 201 are communicated through the three-way joint 203, and the air suction end pipeline of the compressor 401 is communicated with the inside of the bed body 1 through the flange 106 to form circulating air flow.
The filter plate 103 and two layers of air filter membranes are arranged on the channel between the bed cover 101 and the flange 106, the pore diameters of the filter membranes are 0.22 mu m and 1.0 mu m respectively, the round aluminum filter plate 103 with the pore diameter of 2mm is adopted above the filter membranes to press the filter membranes, so that the phenomenon that mold and spores thereof pollute curved materials due to the fact that the filter membranes are damaged due to the change of upper and lower pressure during the compression and 401 working is avoided, and the filter membranes and the outer sides of the filter plates 103 are locked by adopting the sanitary quick-opening clamp 102, so that the air filter membranes are convenient to replace.
The pipeline connected with the gas distribution pipe 302 and the conduit 202 connected with the fan 201 are communicated with the pipeline at the air outlet of the compressor 401 through the three-way joint 203, and the conduit between the two pipelines and the fan 201 is provided with a check valve 208 for controlling the unidirectional circulation of air flow, so that the outward dissipation of hot air flow in the bed body 1 is prevented.
The use steps of the curved bed device of the utility model are as follows:
(1) Moistening, taking out the sieve plate, adding a proper amount of water to the bottom of the yeast bed, putting the sieve plate back to the yeast bed, adding yeast making materials, and discharging the moistened water through a water outlet on the yeast bed;
(2) Steaming materials, injecting steam from a steam injection pipe, and uniformly distributing the steam into the curved bed through a gas distribution pipe to realize steaming materials;
(3) Spreading for cooling, opening a fan, and filling air into the bed body to cool the materials rapidly;
(4) Starter propagation, namely embedding a first temperature probe into fermentation materials, connecting a first temperature control panel with a control switch of a fan in a communication way, setting a temperature program (for example, starting to work when the temperature is higher than 30 ℃ and stopping to work when the temperature is lower than 28 ℃) on the first temperature control panel according to the real-time temperature of the fermentation materials, so as to realize the work and suspension of the fan, and discharging air from a pipeline connected with the outside above a bed cover;
(5) Drying, namely exchanging wet air in the bed body into dry air and moisture through a compressor, and discharging the moisture from a water outlet of the compressor; the air to be dried is heated to a proper temperature by the heating element and then is led into the bed body, so that the air circulation in the device is realized, the temperature of the air to be dried is detected by the second temperature probe, a temperature program (for example, the operation is stopped when the temperature is higher than 40 ℃ and the operation is started when the temperature is lower than 38 ℃) is arranged on the second temperature control panel, the operation and the suspension of the heating element are realized, the constant temperature of the circulating air is ensured, and the quick drying of the yeast is realized.
The foregoing is merely a preferred embodiment of the utility model, which is not representative of all possible forms of the utility model, and the scope of the utility model is not limited to such specific statements and embodiments. Various other modifications and improvements can be made in light of the teachings of the present disclosure without departing from the spirit and scope of the utility model.

Claims (8)

1. The utility model provides a evaporate material starter propagation dry integration bent bed device which characterized in that includes: the bed comprises a bed body (1) of the curved bed, a curved making assembly, a steaming assembly and a drying assembly, wherein the curved making assembly, the steaming assembly and the drying assembly are connected with the bed body (1), the bed body (1) is of a box-type structure, a sieve plate (303) is arranged in the bed body, a bed cover (101) is connected to the top of the bed body in a sealing manner, and a flange plate (106) is arranged on the bed cover (101);
the steam material component comprises a steam injection pipe (301) and a gas distribution pipe (302), wherein the steam injection pipe (301) is communicated with the gas distribution pipe (302), a plurality of small holes for releasing steam are distributed on the gas distribution pipe (302), and the gas distribution pipe (302) is arranged below the sieve plate (303);
the drying assembly comprises a compressor (401), a heating piece (402) arranged in the compressor (401), and a second temperature probe (205) arranged in the air distribution pipe (302), wherein the air distribution pipe (302), the compressor (401) and the fan (201) are communicated through a three-way joint (203), and the air suction end of the compressor (401) is communicated with the interior of the bed body (1) through the flange plate (106); the second temperature probe (205) is in communication connection with a second temperature control panel (207), and the second temperature control panel (207) is also in communication connection with a control switch of the heating element (402).
2. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: the starter propagation assembly comprises a first temperature probe (204) arranged inside the bed body (1), and the first temperature probe (204) is in communication connection with a first temperature control panel (206).
3. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: a filter plate (103) is arranged on a channel between the bed cover (101) and the flange plate (106), a filter membrane is arranged on the filter plate (103), and a clamp (102) is connected to the outer side of the filter plate (103).
4. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: a return valve (208) for controlling the unidirectional circulation of air flow is arranged on the conduit (202) between the three-way joint (203) and the fan (201).
5. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: the inner wall of the bed body (1) is provided with a supporting block (305) for placing the sieve plate (303).
6. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: a water outlet (104) is arranged at the bottom of the bed body (1).
7. The integrated yeast bed device for steaming, yeast making and drying according to claim 1, wherein: a multi-layer sealing pad (105) is arranged between the bed body (1) and the bed cover (101).
8. The steaming starter propagation and drying integrated starter bed apparatus according to any one of claims 1 to 7, wherein: the roller (5) is fixed below the bed body (1).
CN202221616323.XU 2022-06-27 2022-06-27 Steaming, starter making and drying integrated starter bed device Active CN219099079U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221616323.XU CN219099079U (en) 2022-06-27 2022-06-27 Steaming, starter making and drying integrated starter bed device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221616323.XU CN219099079U (en) 2022-06-27 2022-06-27 Steaming, starter making and drying integrated starter bed device

Publications (1)

Publication Number Publication Date
CN219099079U true CN219099079U (en) 2023-05-30

Family

ID=86467338

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221616323.XU Active CN219099079U (en) 2022-06-27 2022-06-27 Steaming, starter making and drying integrated starter bed device

Country Status (1)

Country Link
CN (1) CN219099079U (en)

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