CN219098415U

CN219098415U - Winding machine

Info

Publication number: CN219098415U
Application number: CN202223553629.8U
Authority: CN
Inventors: 胡云高; 林伟通; 李建礼; 吕金; 曹品; 刘志伟
Original assignee: Dongguan Weichuang Huaxin Automation Equipment Co ltd; Shenzhen Weichuang Automation Equipment Co Ltd; Guangdong Weichuang Wuyang Intelligent Equipment Co Ltd; Jiangsu Wuyang Parking Industry Group Co Ltd
Current assignee: Dongguan Weichuang Huaxin Automation Equipment Co ltd; Shenzhen Weichuang Automation Equipment Co Ltd; Guangdong Weichuang Wuyang Intelligent Equipment Co Ltd; Jiangsu Wuyang Parking Industry Group Co Ltd
Priority date: 2022-12-28
Filing date: 2022-12-28
Publication date: 2023-05-30
Anticipated expiration: 2032-12-28

Abstract

The utility model discloses a winding machine which is suitable for winding a microchannel condenser on a water tank liner of an electric water heater, and comprises a frame, a wire body, a jacking mechanism, an upward pressing mechanism, a drawing mechanism, a side pressing mechanism and a rotating mechanism, wherein the wire body is positioned in front of the frame and used for conveying the water tank liner, the jacking mechanism is used for jacking the water tank liner conveyed by the wire body upwards, the upward pressing mechanism is used for pressing the water tank liner jacked by the jacking mechanism from above, the drawing mechanism is positioned on the right side of the wire body and used for bearing the microchannel condenser, the side pressing mechanism is positioned in front of the wire body and used for laterally pressing the microchannel condenser, and the rotating mechanism is used for driving the water tank liner to rotate so as to wind the microchannel condenser on the water tank liner. The rotating mechanism is assembled on the frame and drives the upper pressing mechanism to drive the water tank liner to rotate. The winding machine omits redundant actions and time of the outer winding pipe, saves labor, greatly improves efficiency, improves the working strength of workers, improves the irregularity of manual winding and improves working conditions.

Description

Winding machine

Technical Field

The utility model relates to winding-related equipment, in particular to a winding machine for winding a micro-channel condenser on a water tank liner of an electric water heater.

Background

As is well known, the usual way of winding a microchannel condenser on the tank liner of an electric water heater is: first, manual winding; secondly, winding is carried out by means of hand-operated auxiliary winding equipment; third, the bottom is a winding machine with an automatic turntable with clamps.

Among them, the first and second types are labor intensive. Often requiring multiple people to complete the operation, while also being relatively time consuming and inefficient, is completely unsatisfactory for increasing industrial needs. The reason for this disadvantage is: the winding of equipment is laborious, and because the operation intensity is big, simplex's benefit is low, so need many people to operate the completion, and is comparatively time-consuming and laborious, the cost of labor is high.

For the third type, although semi-automatic auxiliary equipment is added, the efficiency is still low, meanwhile, the operation difficulty is still high, the operation intensity is high, and the part of the intensity which is manually finished is high compared with that of the first type, but the part of intensity is high in general, and a single person cannot finish the winding process. And this type is taken to the production line after the production line is completed, and the production efficiency is affected.

Therefore, there is an urgent need for a winding machine that eliminates the redundant action and time of the wire-outer winding tube and improves the irregularities of the manual winding to overcome the above-mentioned drawbacks.

Disclosure of Invention

The utility model aims to provide a winding machine which omits redundant actions and time of a wire outer winding pipe and improves the irregularity of manual winding.

In order to achieve the above purpose, the winding machine is suitable for winding a micro-channel condenser on a water tank liner of an electric water heater, and comprises a frame, a wire body, a jacking mechanism, an upward pressing mechanism, a drawing mechanism, a lateral pressing mechanism and a rotating mechanism, wherein the wire body is positioned right in front of the frame and used for conveying the water tank liner, the jacking mechanism is used for jacking the water tank liner conveyed by the wire body upwards, the upward pressing mechanism is used for pressing the water tank liner jacked by the jacking mechanism from above, the drawing mechanism is positioned right of the wire body and used for bearing the micro-channel condenser, the lateral pressing mechanism is positioned in front of the wire body and used for laterally pressing the micro-channel condenser, and the rotating mechanism is used for driving the water tank liner to rotate so as to enable the micro-channel condenser to be wound on the water tank liner. The rotating mechanism is assembled on the frame and drives the pressing mechanism to drive the water tank liner to rotate.

Preferably, the winding machine further comprises a lifting mechanism assembled on the frame, and the lifting mechanism drives the pressing mechanism to do lifting movement close to or far away from the jacking mechanism.

Preferably, the rotating mechanism is assembled at the lifting end of the lifting mechanism, and the pressing mechanism is assembled at the output end of the rotating mechanism.

Preferably, the rotating mechanism comprises a mechanism support, a rotating motor and an upper rotating shaft and a lower rotating shaft forming an output end of the rotating mechanism, the mechanism support is bent to define a corner space, the position, opposite to the corner space, of the mechanism support is assembled at the lifting end of the lifting mechanism, the rotating motor is located in the corner space and fixedly connected with the mechanism support, the upper rotating shaft and the lower rotating shaft are rotatably assembled at the mechanism support, the upper rotating shaft and the lower rotating shaft are further downwards protruded out of the mechanism support, the rotating motor directly or indirectly drives the upper rotating shaft and the lower rotating shaft to rotate, and the upper pressing mechanism is assembled at the upper rotating shaft and the lower rotating shaft.

Preferably, the pressing mechanism comprises a plate body fixedly mounted on the upper rotating shaft and the lower rotating shaft and a plurality of clamping blocks arranged on the plate body in a circle.

Preferably, the clamping blocks are arranged on the plate body in a position-adjustable mode.

Preferably, the lifting mechanism comprises a lifting cylinder, the lifting cylinder is fixed on the frame and located above the rotating mechanism, the telescopic end of the lifting cylinder is arranged downwards, and the telescopic end of the lifting cylinder forms the lifting end of the lifting mechanism.

Preferably, the jacking mechanism is further provided with a bearing rotary table capable of rotating relative to the jacking mechanism, the bearing rotary table and the jacking mechanism are simultaneously retracted at the line body, and the bearing rotary table jacks up the water tank liner at the line body under the driving of the jacking mechanism.

Preferably, the side pressure mechanism comprises a tripod, a side pressure sliding frame arranged on one side surface of the tripod in a sliding manner, and a side pressure cylinder assembled on the side pressure sliding frame and the tripod, wherein the side pressure cylinder drives the side pressure sliding frame to slide close to or far away from the water tank liner.

Preferably, the frame is a single square tube.

Compared with the prior art, the wire body positioned in front of the frame and used for conveying the water tank liner, the jacking mechanism used for jacking the water tank liner conveyed by the wire body upwards, the pressing mechanism used for pressing the water tank liner jacked by the jacking mechanism from above, the drawing mechanism positioned on the right side of the wire body and used for bearing the microchannel condenser, the side pressing mechanism positioned in front of the wire body and used for laterally pressing the microchannel condenser and the rotating mechanism used for driving the water tank liner to rotate so as to enable the microchannel condenser to be wound on the water tank liner are utilized, and the rotating mechanism is assembled on the frame and drives the pressing mechanism to drive the water tank liner to rotate; therefore, in the process of winding the water tank liner around the micro-channel condenser, the water tank liner on the production line is conveyed to the position right above the jacking mechanism by the wire body, so that the problem of winding the pipe outside the wire is solved; then, the water tank liner is jacked up from the wire body by the jacking mechanism; next, the water tank liner jacked by the jacking mechanism is pressed from above by the pressing mechanism; then, the side pressure mechanism compresses the micro-channel condenser carried at the drawing mechanism on the water tank liner; finally, the upper pressing mechanism is driven by the rotating mechanism to rotate together with the water tank liner, so that the compressed micro-channel condenser is wound on the water tank liner; therefore, redundant actions and time of the off-line winding pipe are omitted, labor is saved, efficiency is greatly improved, working strength of workers is improved, irregularities of manual winding are improved, and working conditions are improved.

Drawings

Fig. 1 is a plan view of a winding machine of the present utility model.

Fig. 2 is a plan view of the winding machine shown in fig. 1, as seen in the direction indicated by arrow C.

Fig. 3 is a plan view of the winding machine shown in fig. 2, as seen in the direction indicated by arrow B, for a small-sized tank liner.

Fig. 4 is a plan view of the winding machine shown in fig. 2, as seen in the direction indicated by arrow B, for a large-sized tank liner.

Fig. 5 is a plan view of the wire body and the jack-up mechanism in the winding machine of the present utility model.

Fig. 6 is a plan view of fig. 5 viewed from left to right.

Fig. 7 is a plan view of the lifting mechanism and the pressing mechanism in the winding machine of the present utility model.

Detailed Description

Preferred embodiments of the present utility model will be described below with reference to the accompanying drawings.

Referring to fig. 1 to 3, the winding machine 100 of the present utility model is suitable for winding a micro-channel condenser 210 on a water tank liner 220 of an electric water heater, and includes a frame 10, a wire body 20 positioned right in front of the frame 10 and used for conveying the water tank liner 220, a jack mechanism 30 used for jacking up the water tank liner 220 conveyed by the wire body 20, an upward pressing mechanism 40 used for pressing the water tank liner 220 jacked up by the jack mechanism 30 from above, a drawing mechanism 50 positioned right of the wire body 20 and used for carrying the micro-channel condenser 210, a side pressing mechanism 60 positioned in front of the wire body 20 and used for laterally pressing the micro-channel condenser 210, and a rotating mechanism 70 used for driving the water tank liner 220 to rotate so as to wind the micro-channel condenser 210 on the water tank liner 220. The rotating mechanism 70 is assembled on the frame 10 and drives the upper pressing mechanism 40 to drive the water tank liner 220 to rotate, so as to meet the power requirement of the rotation of the water tank liner 220. Specifically, in fig. 1, 3 and 4, the winding machine 100 of the present utility model further includes a lifting mechanism 80 mounted on the frame 10, the lifting mechanism 80 drives the pressing mechanism 40 to move up and down toward or away from the jack-up mechanism 30, the rotating mechanism 70 is mounted on a lifting end 811 of the lifting mechanism 80, and the pressing mechanism 40 is mounted on an output end 71 of the rotating mechanism 70, so that the winding machine 100 of the present utility model can be suitable for occasions with water tank liners 220 of different specifications, for example, the water tank liner 220 shown in fig. 3 has a smaller specification than the water tank liner 220 shown in fig. 4. More specifically, the following is:

as shown in fig. 7, the rotation mechanism 70 includes a mechanism bracket 72, a rotation motor 73, and upper and lower shafts forming an output end 71 of the rotation mechanism 70, that is, the upper and lower shafts are the output end 71 of the rotation mechanism 70, and thus, reference numeral 71 refers to both the output end and the upper and lower shafts. The mechanism support 72 is bent to define a corner space 721, the position of the mechanism support 72 opposite to the corner space 721 is assembled at the lifting end 811 of the lifting mechanism 80, and the rotating motor 73 is located in the corner space 721 and fixedly connected with the mechanism support 72, so that the mechanism support 72 and the frame 10, and the mechanism support 72 and the rotating motor 73 are more compact; the upper and lower rotating shafts 71 are rotatably assembled to the mechanism bracket 72, and the upper and lower rotating shafts 71 also protrude downward from the mechanism bracket 72; the rotating motor 73 indirectly drives the upper and lower rotating shafts 71 to rotate, for example, by gear transmission to drive the upper and lower rotating shafts 71 to rotate, or by belt transmission or chain transmission to drive the upper and lower rotating shafts 71 to rotate; the upper pressing mechanism 40 is assembled to the upper and lower rotating shafts 71. Therefore, in the process of driving the upper and lower rotating shafts 71 to rotate by the rotating motor 73, the upper and lower rotating shafts 71 drive the upper pressing mechanism 40 to rotate, so that the upper pressing mechanism 40 drives the water tank liner 220 to rotate. Specifically, in fig. 7, the upper pressing mechanism 40 includes a plate 41 fixedly mounted on the upper and lower rotating shafts 71 and three clamping blocks 42 arranged in a circle on the plate 41, so as to clamp the tank liner 220 from the periphery above the tank liner 220, thereby improving the reliability of clamping the tank liner 220. More specifically, in fig. 7, the clamping blocks 42 are arranged on the plate 41 in a position-adjustable manner, and can be adjusted according to the liner diameter of the tank liner 220, so that the applicability is better. For example, the plate 41 is a circular plate, and among the three clamping blocks 42, the central angle between two adjacent clamping blocks 42 is 120 degrees. It should be understood that the number of the clamping blocks 42 may be two, four or five, depending on the actual needs, and is not limited to the illustration of fig. 7.

As shown in fig. 1, 3 and 4, the lifting mechanism 80 includes a lifting cylinder 81, the lifting cylinder 81 is fixed on the frame 10 and located above the rotating mechanism 70, the telescopic end of the lifting cylinder 81 is disposed downward, and the telescopic end of the lifting cylinder 81 forms a lifting end 811 of the lifting mechanism 80, so as to simplify the structure of the lifting mechanism 80.

As shown in fig. 5 and 6, the jacking mechanism 30 is further provided with a supporting turntable 31 capable of rotating relative to the jacking mechanism 30, the supporting turntable 31 and the jacking mechanism 30 are simultaneously retracted at the position of the wire body 20, and the supporting turntable 31 jacks up the water tank liner 220 at the position of the wire body 20 under the driving of the jacking mechanism 30; so that the rotating mechanism 70 can more smoothly and reliably drive the water tank liner 220 to rotate through the pressing mechanism 40 by means of the supporting turntable 31.

As shown in fig. 2 to 4, the side pressure mechanism 60 includes a tripod 61, a side pressure carriage 62 slidably disposed at one side of the tripod 61, and a side pressure cylinder 63 mounted on both the side pressure carriage 62 and the tripod 61, wherein the side pressure cylinder 63 drives the side pressure carriage 62 to slide close to or away from the water tank liner 220 to meet the requirement of laterally compressing the microchannel condenser 210. Specifically, in fig. 2, a side pressure roller body 621 is provided on the side pressure carriage 62, and the side pressure roller body 621 extends in the up-down direction of the frame 10, so as to improve the reliability of compacting the microchannel condenser 210 by means of the side pressure roller body 621. In addition, the frame 10 is a single square tube, so as to achieve the purposes of compact structure and small occupied space.

Compared with the prior art, by means of the wire body 20 positioned right in front of the frame 10 and used for conveying the water tank liner 220, the jacking mechanism 30 used for jacking up the water tank liner 220 conveyed by the wire body 20, the upper pressing mechanism 40 used for pressing the water tank liner 220 jacked by the jacking mechanism 30 from above, the approaching mechanism 50 positioned right of the wire body 20 and used for carrying the micro-channel condenser 210, the side pressing mechanism 60 positioned in front of the wire body 20 and used for laterally pressing the micro-channel condenser 210, and the rotating mechanism 70 used for driving the water tank liner 220 to rotate so as to enable the micro-channel condenser 210 to be wound on the water tank liner 220, the rotating mechanism 70 is assembled on the frame 10 and drives the upper pressing mechanism 40 to drive the water tank liner 220 to rotate; therefore, in the process of winding the micro-channel condenser 210 by the water tank liner 220, the water tank liner 220 on the production line is conveyed to the position right above the jacking mechanism 30 by the wire body 20, so that the problem of winding a pipe outside the wire is solved; then, the water tank liner 220 is lifted up from the wire body 20 by the lifting mechanism 30; next, the tank liner 220 jacked up by the jack-up mechanism 30 is pressed from above by the upper pressing mechanism 40; then, the side pressure mechanism 60 presses the micro-channel condenser 210 carried at the drawing mechanism 50 against the water tank liner 220; finally, the rotation mechanism 70 drives the pressing mechanism 40 to rotate together with the water tank liner 220, so that the compressed micro-channel condenser 210 is wound on the water tank liner 220; therefore, redundant actions and time of the off-line winding pipe are omitted, labor is saved, efficiency is greatly improved, working strength of workers is improved, irregularities of manual winding are improved, and working conditions are improved.

Note that, in the drawing, the direction indicated by the arrow a is the front-to-back direction of the frame 10, the direction indicated by the arrow B is the left-to-right direction of the frame 10, and the direction indicated by the arrow C is the top-to-bottom direction of the frame 10; the wire body 20 may be a belt conveyor wire, or may be a chain conveyor wire; in addition, after the water tank liner 220 is wound around the upper micro-channel condenser 210, the mechanisms are reset, and the water tank liner 220 wound around the upper micro-channel condenser 210 is sent out, for example, back to the production line, by the wire body 20.

The foregoing disclosure is illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, but is for the convenience of those skilled in the art to understand and practice the utility model, and therefore, equivalent variations to the appended claims are intended to be encompassed by the present utility model.

Claims

1. The winding machine is suitable for winding a microchannel condenser on a water tank liner of an electric water heater and is characterized by comprising a frame, a wire body, a jacking mechanism, an upward pressing mechanism, a drawing mechanism, a lateral pressing mechanism and a rotating mechanism, wherein the wire body is positioned right in front of the frame and used for conveying the water tank liner, the jacking mechanism is used for jacking the water tank liner conveyed by the wire body upwards, the upward pressing mechanism is used for pressing the water tank liner jacked by the jacking mechanism from above, the drawing mechanism is positioned right of the wire body and used for carrying the microchannel condenser, the lateral pressing mechanism is positioned in front of the wire body and used for laterally pressing the microchannel condenser, and the rotating mechanism is used for driving the water tank liner to rotate so as to enable the microchannel condenser to be wound on the water tank liner, and the rotating mechanism is assembled on the frame and drives the water tank liner to rotate.

2. The winding machine of claim 1 further comprising a lifting mechanism mounted to the frame, the lifting mechanism driving the pressing mechanism to move up and down toward or away from the jacking mechanism.

3. The winding machine according to claim 2, wherein the rotating mechanism is mounted to a lifting end of the lifting mechanism, and the pressing mechanism is mounted to an output end of the rotating mechanism.

4. A winding machine according to claim 3, wherein the rotating mechanism comprises a mechanism support, a rotating motor and an upper rotating shaft and a lower rotating shaft forming an output end of the rotating mechanism, the mechanism support is bent to define a corner space, the position of the mechanism support opposite to the corner space is assembled at the lifting end of the lifting mechanism, the rotating motor is positioned in the corner space and fixedly connected with the mechanism support, the upper rotating shaft and the lower rotating shaft are rotatably assembled at the mechanism support, the upper rotating shaft and the lower rotating shaft are further downwards protruded out of the mechanism support, the rotating motor directly or indirectly drives the upper rotating shaft and the lower rotating shaft to rotate, and the upper pressing mechanism is assembled at the upper rotating shaft and the lower rotating shaft.

5. The winding machine according to claim 4, wherein the pressing mechanism comprises a plate fixedly mounted to the upper and lower rotating shafts and a plurality of clamping blocks arranged in a circle on the plate.

6. The winding machine according to claim 5, characterized in that the clamping blocks are arranged in a position-adjustable manner on the plate body.

7. A winding machine according to claim 3, wherein the lifting mechanism comprises a lifting cylinder fixed to the frame above the rotating mechanism, the telescopic end of the lifting cylinder being arranged downwards, the telescopic end of the lifting cylinder forming the lifting end of the lifting mechanism.

8. The winding machine according to claim 1, wherein the jacking mechanism is further provided with a bearing turntable capable of rotating relative to the jacking mechanism, the bearing turntable and the jacking mechanism are simultaneously retracted at the wire body, and the bearing turntable jacks up the water tank liner at the wire body under the driving of the jacking mechanism.

9. The winding machine according to claim 1, wherein the side pressure mechanism includes a tripod and a side pressure carriage slidably provided at one side of the tripod, and a side pressure cylinder mounted on both the side pressure carriage and the tripod, the side pressure cylinder driving the side pressure carriage to slide closer to or farther from the water tank liner.

10. The winding machine according to claim 1, wherein the frame is a single square tube.