CN219097607U - Intelligent cleaning device for mining coal bunker - Google Patents
Intelligent cleaning device for mining coal bunker Download PDFInfo
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- CN219097607U CN219097607U CN202221634926.2U CN202221634926U CN219097607U CN 219097607 U CN219097607 U CN 219097607U CN 202221634926 U CN202221634926 U CN 202221634926U CN 219097607 U CN219097607 U CN 219097607U
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- coal bunker
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an intelligent cleaning device for a mining coal bunker, which relates to the technical field of cleaning of mining coal storage facilities, and comprises a lifting mechanism, a working platform and a working mechanical arm, is suitable for cleaning various silos, utilizes a wireless video monitoring mechanism and a remote control technology to control cleaning work of equipment in the coal bunker, can be provided with various auxiliary tools and can be quickly replaced, is suitable for automatically cleaning and dredging the coal bunker of a coal mine, and is provided with cleaning of blocking situations such as coal covering, wall sticking, frozen coal and the like; the electric cabinet is provided with a flameproof computer which is matched with various intrinsic safety sensors, so that the environment recognition and automatic control operation is realized, the dangerous source is monitored, the system alarm and action locking are realized, and the system is safer and more reliable; automatic change control and clear storehouse function and combine aboveground, the wireless transmission of diversified video of communication network realization data in pit, clear storehouse effect is discerned by the laser shaping appearance is uploaded automatically, has liberated the manual work, has improved clear storehouse efficiency and clear storehouse effect, is fit for extensive popularization and application.
Description
Technical Field
The utility model relates to the technical field of cleaning of mining coal storage facilities, in particular to an intelligent cleaning device for a mining coal bunker.
Background
The coal bunker is particularly important as a coal storage facility for cleaning. The coal bunker is easy to form condensate on the wall surface due to long-time use, so that coal flow is blocked, and the storage capacity of the coal bunker is greatly reduced. Therefore, the coal bunker needs to be cleaned at intervals so as to ensure the normal use of the coal bunker. Traditional coal bunker clearance is realized through the manual work, and not only inefficiency, workman intensity of labour is big moreover, has certain security risk.
Disclosure of Invention
In order to solve the technical problems, the utility model provides the intelligent cleaning device for the mining coal bunker, an operator can keep away from the coal bunker, cleaning of the coal bunker is realized in a remote control mode, the cost of manpower and material resources is reduced, and the construction efficiency and cleaning quality are improved.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a mining coal bunker intelligent cleaning device, includes elevating system, work platform and work arm, elevating system includes the power device of going the frame and arranging in the frame in, it is used for fixing at the coal bunker top to go the frame, power device is used for being connected with work platform, realizes work platform's oscilaltion motion, work platform includes support arm, rotary mechanism, wireless video monitoring mechanism, hydraulic system and electric cabinet, the support arm sets up to four telescopic support bodies, set up respectively in work platform's four corners, hydraulic system, electric cabinet, rotary mechanism and wireless video monitoring mechanism all set up on work platform, rotary mechanism is connected with work arm's bottom, work arm tip sets up broken assistance, hydraulic system and support arm and work arm's flexible and angle adjustment all are realized through hydraulic cylinder, hydraulic system provides hydraulic oil for each hydraulic cylinder, the electric cabinet is connected with the executive component signal line that each needs control in the device, utilizes remote control elevating system remote control to utilize the feedback picture information of wireless video monitoring mechanism, utilizes the control elevating system remote control to adjust to suitable position, and realize to realize in the work platform, the wireless control station is opened to the work station is located the work platform, the wireless sensor is realized through the wireless data transmission to the dangerous position sensor, the wireless sensor is realized to the wireless sensor station, the wireless sensor is realized to the dangerous position in the work platform, the wireless sensor is opened to the work station is realized to the work station.
The support is arranged on the working platform, the top of the support is used for placing the rotating mechanism and is connected with the lifting mechanism, and the four corners of the bottom of the support are respectively provided with a support arm.
The wireless video monitoring mechanism comprises a searchlight and a high-definition camera.
The rotating mechanism adopts a slewing bearing as a main slewing component.
The cleaning device also comprises a laser forming instrument, and the cleaning effect is automatically distinguished and uploaded to the upper computer.
The utility model has the following beneficial effects:
the automatic cleaning device consists of a lifting mechanism, a working platform and a working mechanical arm, is suitable for cleaning various silos, utilizes a wireless video monitoring mechanism and a remote control technology to control cleaning operation of equipment in a coal silo, can be provided with various auxiliary tools and can be quickly replaced, is suitable for automatic cleaning and dredging of the coal silo of a coal mine, and is provided with cleaning of blocking situations such as coal covering, wall sticking, coal freezing and the like;
the equipment has simple structure, is convenient and easy to operate, effectively replaces manual work to solve the problems of unsmooth coal falling and blockage of the coal bin, solves the safety problems of blasting and air cannon cleaning, greatly reduces labor force and construction danger coefficient, and ensures that the coal bin cleaning is simpler, more convenient and more humanized;
the working mechanical arm of the device can rotate by 360 degrees, stretch out and draw back in a large stroke and pitch adjustment by a large angle, the whole machine is flexible to move by adopting the slewing bearing, the cleaning area is enlarged, the cleaning effect is improved compared with manual cleaning, and the coal bunker cleaning mechanization is realized;
the electric cabinet is provided with a flameproof computer which is matched with various intrinsic safety sensors, so that the environment recognition and automatic control operation is realized, the dangerous source is monitored, the system alarm and action locking are realized, and the system is safer and more reliable;
the automatic control of the cleaning function and the combination of the aboveground and underground communication network realize the wireless transmission of data and multi-azimuth video, the cleaning effect is automatically distinguished and uploaded by the laser forming instrument, the manual work is liberated, the cleaning efficiency and the cleaning effect are improved, the further technical problem of automatic operation of coal bunker cleaning is solved, and the automatic control device is suitable for large-scale popularization and application.
Drawings
FIG. 1 is a schematic view of the structure and use of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
fig. 3 is a top view of the utility model with 4 support arms open.
Description of the embodiments
The utility model is described in detail below with reference to the attached drawings and the specific embodiments:
as shown in fig. 1-3, this mining coal bunker intelligent cleaning device, including elevating system 1, work platform 2 and work arm 3, elevating system 1 includes row frame 11 and built-in power device 12 who goes in frame 22, it is used for fixing at the coal bunker top to go the frame 11, power device 12 is used for being connected with work platform 2, realizes the oscilaltion motion of work platform 2, work platform 2 includes support arm 21, rotary mechanism 22, wireless video monitoring mechanism 23, hydraulic system 24 and electric cabinet 25, support arm 21 sets up to four telescopic support bodies, set up respectively in the four corners of work platform 2, hydraulic system 24, electric cabinet 25, rotary mechanism 22 and wireless video monitoring mechanism 23 all set up on work platform 2, rotary mechanism 22 is connected with the bottom of work arm 3, work arm 3 tip sets up broken assistive device 31, hydraulic system 24 and support arm 21 and work arm 3's flexible and angle adjustment all are realized through hydraulic cylinder, hydraulic system 24 provides hydraulic oil for each hydro-cylinder, each hydraulic system 25 need the control device in the four corners of work platform 2, the remote control mode that the control device is connected to work arm 21, the remote control device is realized to work arm 2 through the remote control of control device on the four corners, the remote control frame, the remote control device is opened to work platform's position of support arm 21, work arm 1. Dangerous sources in the bin are monitored in real time through an intrinsic safety type sensor, system alarm and action locking are achieved through control of an explosion-proof computer, and wireless transmission of data and multi-azimuth videos is conducted to an upper computer through a wireless/limited communication network.
In the preferred embodiment, a support 27 is disposed on the working platform 2, the top of the support 27 is used for placing the rotating mechanism 22 and is connected with the lifting mechanism 1, and four corners of the bottom of the support 27 are respectively provided with a support arm 21.
In a preferred embodiment, the wireless video monitoring mechanism 23 includes a searchlight and a high-definition camera.
In a preferred embodiment, the rotation mechanism 22 uses a pivot bearing as a main pivot member.
In an embodiment, the cleaning device further comprises a laser forming instrument, and the cleaning effect is automatically distinguished and uploaded to the upper computer.
In this embodiment, the working mechanical arm 3 is formed by connecting a movable arm 32, a bucket rod 33, a crushing auxiliary tool 31 and corresponding hydraulic cylinders, and can realize a telescopic stroke of 2100mm, -60/+70 DEG pitching, and realize 360 DEG rotation crushing of the crushing auxiliary tool 31 in cooperation with the rotating mechanism 22. The power device 12 of the travelling frame 11 is driven by a motor speed reducer, and the driving wheel is used for driving the working platform 2 to realize up-and-down lifting.
When the utility model is used, firstly, preparation work is carried out, a coal bunker is cleaned, a travelling frame 11 is fixedly arranged at a proper position at the top end of the coal bunker, a working platform 2 and a working mechanical arm 3 which enter the coal bunker are adjusted to proper heights through a lifting mechanism 1, a proper crushing auxiliary tool 31 is arranged, and all parts in the device are debugged to be in a normal working state before starting to work.
The remote controller is used for controlling and opening the searchlight, the position needing to be cleaned is observed through the wireless camera, the four supporting arms 21 are spread and fixed on the wall of the coal bunker, the remote controller controls the rotating mechanism and the working mechanical arm 3 to act, the cleaning of the side wall of the coal bunker is completed, the complex corner cleaning is completed by matching with the rotary operation of the working platform 2 during the cleaning, the coal bunker is cleaned in a circulating mode, and the cleaning process of the whole coal bunker is completed.
It should be understood that the above description is not intended to limit the utility model to the particular embodiments disclosed, but to limit the utility model to the particular embodiments disclosed, and that the utility model is not limited to the particular embodiments disclosed, but is intended to cover modifications, adaptations, additions and alternatives falling within the spirit and scope of the utility model.
Claims (5)
1. The utility model provides a mining coal bunker intelligent cleaning device, its characterized in that includes elevating system (1), work platform (2) and working mechanical arm (3), elevating system (1) include row frame (11) and built-in power device (12) in row frame (11), row frame (11) are used for fixing at the coal bunker top, power device (12) are used for being connected with work platform (2), realize the oscilaltion motion of work platform (2), work platform (2) include support arm (21), rotary mechanism (22), wireless video monitoring mechanism (23), hydraulic system (24) and electric cabinet (25), support arm (21) set up to four telescopic support body, set up respectively in the four corners of work platform (2), hydraulic system (24), electric cabinet (25), rotary mechanism (22) and wireless video monitoring mechanism (23) all set up on work platform (2), rotary mechanism (22) are connected with the bottom of working mechanical arm (3), auxiliary mechanical arm (3) tip sets up hydraulic oil cylinder (31), hydraulic system (24) and hydraulic cylinder (24) are all provided for hydraulic cylinder (3) hydraulic system and hydraulic system (24), the explosion-proof type safety control system is characterized in that an explosion-proof computer arranged in an electric cabinet (25) is matched with various intrinsic safety type sensors, the explosion-proof type safety control system is connected with signal wires of executive components to be controlled in the device, feedback picture information of a wireless video monitoring mechanism (23) is utilized to remotely control a lifting mechanism (1) to be adjusted to a proper position by utilizing a remote controller, supporting arms (21) at four corners of a working platform (2) are controlled to be opened and supported on the inner wall of a coal bunker, the working mechanical arm (3) is controlled to realize crushing work in rotation, expansion and pitching modes, dangerous sources in the bunker are monitored in real time by the intrinsic safety type sensors, system alarm and action locking are realized by the control of the explosion-proof computer, and wireless transmission of data and multi-azimuth videos is carried out to an upper computer by utilizing a wireless/limited communication network.
2. The intelligent cleaning device for the mining coal bunker according to claim 1, wherein a support (27) is arranged on the working platform (2), the top of the support (27) is used for placing a rotating mechanism (22) and is connected with a lifting mechanism (1), and supporting arms (21) are respectively arranged at four corners of the bottom of the support (27).
3. The intelligent cleaning device for the mining coal bunker, as claimed in claim 1, wherein the wireless video monitoring mechanism (23) comprises a searchlight and a high-definition camera.
4. An intelligent cleaning device for mining coal silos according to claim 1 or 2, characterized in that the rotating mechanism (22) adopts a swivel bearing as the main swivel part.
5. The intelligent cleaning device for the mining coal bunker, as claimed in claim 1, further comprising a laser forming instrument, wherein the cleaning device automatically distinguishes and uploads the cleaning effect to the upper computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221634926.2U CN219097607U (en) | 2022-06-29 | 2022-06-29 | Intelligent cleaning device for mining coal bunker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221634926.2U CN219097607U (en) | 2022-06-29 | 2022-06-29 | Intelligent cleaning device for mining coal bunker |
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| Publication Number | Publication Date |
|---|---|
| CN219097607U true CN219097607U (en) | 2023-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202221634926.2U Active CN219097607U (en) | 2022-06-29 | 2022-06-29 | Intelligent cleaning device for mining coal bunker |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532452A (en) * | 2023-07-06 | 2023-08-04 | 唐山冀东装备工程股份有限公司 | Warehouse cleaning robot |
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2022
- 2022-06-29 CN CN202221634926.2U patent/CN219097607U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532452A (en) * | 2023-07-06 | 2023-08-04 | 唐山冀东装备工程股份有限公司 | Warehouse cleaning robot |
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