CN219095463U

CN219095463U - Concrete feeding vehicle capable of carrying material dividing cone

Info

Publication number: CN219095463U
Application number: CN202223144512.4U
Authority: CN
Inventors: 葛朋朋; 马贤; 王有福; 董亮红; 张龙云; 杨国珍; 刘家旺; 贾彦龙; 金鹏亮
Original assignee: Qinglong New Pipe Co ltd
Current assignee: Qinglong New Pipe Co ltd
Priority date: 2022-11-25
Filing date: 2022-11-25
Publication date: 2023-05-30
Anticipated expiration: 2032-11-25

Abstract

The application relates to the technical field of PCCP/BCCP pipe production, and discloses a concrete feeding vehicle capable of carrying a material dividing cone. Including the support frame, walking roof beam bottom is provided with a plurality of sleeve pipe moulds, and walking roof beam is erect on the roof beam and is equipped with concrete feeding machine, and running gear is used for driving the feeding hopper and slides along the walking roof beam, and the running gear electricity is connected with the PLC motor, and the bilateral symmetry of feeding hopper is provided with two electric hoist, and roller sliding connection is passed through on the track of walking roof beam at the top of electric hoist, and two electric hoist pass through frame coupling and be an integer, and the frame encircles the periphery at the feeding hopper, and the bottom of feeding hopper is provided with the feed cone, and the both sides of feed cone are connected in electric hoist through the stranded conductor. Through the arrangement, the material separating cone and the feeding hopper are indirectly arranged into an integrated structure, and after casting of one section of die is completed, the material separating cone does not need to be lifted independently, so that the time for lifting the material separating cone independently is saved.

Description

Concrete feeding vehicle capable of carrying material dividing cone

Technical Field

The application relates to the technical field of PCCP/BCCP pipe production, in particular to a concrete feeding vehicle capable of carrying a material dividing cone.

Background

In the prior art, equipment required to be used in the concrete pouring and forming process of the PCCP/BCCP pipe comprises a double-beam gantry crane, a feeder, a material dividing cone and the like, wherein the double-beam gantry crane is required to be used for lifting concrete to a storage hopper of the feeder, the concrete is poured and formed through the feeder, the material dividing cone is required to be used for dispersing the concrete to a feeding hole in the circumferential direction of a die in the pouring process, after each section of pipe die is poured, the double-beam gantry crane is required to be used for lifting the material dividing cone to the next section of die for forming, and due to the fact that the gantry crane is slow in running speed, the lifting and lifting of the material dividing cone occupies a certain time of the gantry crane, a great amount of time is occupied, and working efficiency is seriously influenced.

Disclosure of Invention

In view of the above problems, the embodiment of the application provides a concrete feeding vehicle capable of carrying a material separating cone, which is indirectly arranged into an integrated structure with the material separating cone and a feeding hopper, after casting of a section of die is completed, the material separating cone does not need to be lifted independently, so that the time for lifting the material separating cone independently is saved, and the production efficiency is improved.

According to one aspect of an embodiment of the present application, a concrete feeding truck that can carry a feed cone is provided. The utility model provides a portable concrete feeding car that divides material awl includes the support frame, the support frame include walking roof beam with support column at walking roof beam both ends, walking roof beam bottom is provided with a plurality of sleeve pipe moulds, the overhead concrete feeding machine that is equipped with of walking roof beam, the concrete feeding machine includes running gear and feeding hopper, the bottom of feeding hopper is the toper, the feeding hopper top is provided with the pan feeding mouth, and the bottom is provided with the discharge gate, running gear is used for the drive feeding hopper is followed walking roof beam slides, the running gear electricity is connected with the PLC motor, the bilateral symmetry of feeding hopper is provided with two electric hoist, the top of electric hoist passes through gyro wheel sliding connection and is in on the track of walking roof beam, two electric hoist passes through frame coupling as a whole, the frame encircles the periphery of feeding hopper, the bottom of feeding hopper is provided with the material awl that divides, the both sides of material awl pass through stranded conductor connect in electric hoist, the sleeve pipe mould includes inner membrane section of thick bamboo and outer mould section of thick bamboo, the outer mould section of thick bamboo cover is located the outside of thick bamboo, the outer side of a section of thick bamboo and an outer mould section of thick bamboo form the die cavity between the outer mould section of thick bamboo.

In some embodiments, a positioning round table is connected to the bottom of the material dividing cone, the positioning round table is in an inverted round table shape, and the diameter of one end of the positioning round table, which is close to the sleeve mold, is smaller than the outer diameter of the inner membrane cylinder.

In some embodiments, the feeding hopper comprises a limiting sleeve, the limiting sleeve is sleeved on the periphery of the stranded wire, and the limiting sleeve is fixed on the feeding hopper and/or the electric hoist through a fixing piece.

In some embodiments, both ends of the limiting sleeve are provided with horn-shaped openings.

In some embodiments, the Bluetooth remote controller is included, and the PLC motor is provided with a first Bluetooth connection device, and the first Bluetooth connection device corresponds to the Bluetooth remote controller.

In some embodiments, a first vibrator is included, the first vibrator being coupled to the feed hopper.

In some embodiments, the device comprises a second vibrator, a containing cavity is formed in the material splitting cone, the second vibrator is fixed in the containing cavity, a second Bluetooth device is arranged on the second vibrator, and the second Bluetooth device corresponds to the Bluetooth remote controller.

The beneficial effects in this application are: through the setting of electric block, frame and stranded conductor etc. after the concrete filling of accomplishing a lesson tubular product, only need the drive feeding hopper remove to the top of next lesson sleeve pipe mould can, divide the feed cone will follow the feeding hopper synchronous movement to the top of next sleeve pipe mould under the drive of frame and electric block, need not extra individual removal feed cone to effectively saved the time of lifting by crane the feed cone alone, improved work efficiency.

The foregoing description is only an overview of the technical solutions of the present application, and may be implemented according to the content of the specification in order to make the technical means of the present application more clearly understood, and in order to make the above-mentioned and other objects, features and advantages of the present application more clearly understood, the following detailed description of the present application will be given.

Drawings

Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the application. Also, like reference numerals are used to designate like parts throughout the figures. In the drawings:

FIG. 1 is a schematic diagram of an overall structure of a concrete feeding truck with a feed cone according to an embodiment of the present disclosure;

FIG. 2 is a schematic view of a partial structure of a bushing mold according to an embodiment of the present application;

fig. 3 is a schematic partial structure of a limiting sleeve according to an embodiment of the present disclosure;

fig. 4 is a schematic partial structure of a material splitting cone according to an embodiment of the present application.

Reference numerals in the specific embodiments are as follows:

the concrete feeding truck 100 capable of carrying the material splitting cone, a supporting frame 110, a walking beam 111, a supporting column 112, a sleeve mold 120, an inner film cylinder 121, an outer film cylinder 122, a forming cavity 123, a feeder 130, a feeding cone 131, a feeding port 131a, a discharging port 131b, a PLC motor 140, an electric hoist 150, a roller 151, a frame 152, a material splitting cone 160, a positioning round table 161, a containing cavity 162, a second vibrator 163, a stranded wire 164, a limiting sleeve 170 and a horn-shaped opening 171.

Detailed Description

Embodiments of the technical solutions of the present application will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical solutions of the present application, and thus are only examples, and are not intended to limit the scope of protection of the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having" and any variations thereof in the description and claims of the present application and in the description of the figures above are intended to cover non-exclusive inclusions.

The utility model provides a concrete feeding car of portability divides feed cone will divide feed cone and indirect setting as an organic whole structure of feeding hopper, after accomplishing the casting of a lesson mould, divide the feed cone and need not carry alone and hang to save the time that divides the feed cone to carry alone and hang, production efficiency obtains improving. Referring specifically to fig. 1 and fig. 2, fig. 1 is a schematic overall structure diagram of a concrete feeding truck with a material splitting cone according to an embodiment of the present application, and fig. 2 is a schematic partial structure diagram of a sleeve mold according to an embodiment of the present application. The concrete feeding truck 100 capable of carrying the material splitting cone 160 comprises a supporting frame 110, wherein the supporting frame 110 comprises a walking beam 111 and supporting columns 112 supported at two ends of the walking beam 111, a plurality of sliding rails are arranged on the walking beam 111, and the supporting frame 110 is of the prior art and is not described in detail herein. The walking beam 111 is provided with a plurality of sleeve molds 120 at the bottom, and the sleeve molds 120 are used for molding the concrete pipe, and after the feeding machine 130 fills the concrete into the sleeve molds 120, the concrete is molded into the PCCP/BCCP pipe. A concrete feeder 130 is erected on the walking beam 111; the concrete feeder 130 comprises a travelling mechanism (not shown in the drawing) and a feeding hopper, the bottom of the feeding hopper is conical, the top of the feeding hopper is provided with a feed inlet 131a, the bottom of the feeding hopper is provided with a discharge outlet 131b, in the working process, concrete can be lifted to the top of the feeding hopper by using a double-beam gantry crane and enters the feeding hopper through the feed inlet 131a, after the bottom discharge outlet 131b is opened, concrete in the feeding hopper falls on the top of a material distributing cone 160 through the discharge outlet 131b, the travelling mechanism is used for driving the feeding hopper to slide along a travelling beam 111, and the travelling mechanism is arranged in a sliding track on the travelling beam 111. The running mechanism is electrically connected with a PLC motor 140, and the PLC motor 140 controls the running mechanism to open and close a switch so as to control the running mechanism to drive the feeding hopper to slide along the running beam 111. Two electric hoists 150 are symmetrically arranged on two sides of the feeding hopper, and when the electric hoists 150 are electrified, hooks are lifted, and further, the hooks lift the material distributing cone 160 through the stranded wires 164. The top of the electric hoist 150 is slidably connected to the track of the walking beam 111 through the rollers 151, and the rollers 151 can conveniently move the electric hoist 150 during the overshoot of the rolling motion in the track. Two electric block 150 are connected into a whole through frame 152, the frame 152 surrounds the periphery at the feeding hopper, it should be noted that, in order to avoid electric block 150 to shake in the removal process as far as possible, the size of frame 152 should be matched with the external diameter of the feeding hopper, if necessary, can adopt interference fit's mode, make frame 152 hug closely on the outer wall of the feeding hopper, thereby avoid the feeding hopper to collide frame 152 and produce rocking in the in-process that removes, through above-mentioned setting, when the feeding hopper is driven by running gear, the feeding hopper will promote frame 152 and move synchronously, and then frame 152 drives two electric block 150, electric block 150 drives the feed cone 160 of bottom and removes, the bottom of feeding hopper is provided with feed cone 160, the both sides of feed cone 160 are connected to electric block 150 through stranded conductor 164, the shape of feed cone 160 is the toper, so when the bottom discharge gate 131b of feeding hopper is opened, the concrete in the feeding hopper will drop to the top of feed cone 160, and slide down along the outer wall of feed cone 160. The sleeve mold 120 comprises an inner film cylinder 121 and an outer film cylinder 122, the outer film cylinder 122 is sleeved on the outer side of the inner film cylinder 121, a forming cavity 123 is formed between the inner film cylinder 121 and the outer film cylinder 122, a material dividing cone 160 is located above the inner film cylinder 121 in the working process, the bottom of the material dividing cone 160 is lapped on the top of the inner film cylinder 121, further concrete sliding along the outer wall of the material dividing cone 160 falls into the forming cavity 123 between the inner film cylinder 121 and the outer film cylinder 122, and finally PCCP/BCCP pipes are formed after the concrete is solidified.

It can be seen that in the embodiment of the application, the concrete is added into the feeding hopper by using the lifting device, the concrete falls to the top of the feed cone 160 along the bottom outlet of the feeding hopper, further the concrete slides to the forming cavity 123 of the sleeve mold 120 along the outer wall of the feed cone 160, after the casting amount of the forming cavity 123 reaches the set value, the electric hoist 150 is controlled to lift, the stranded wire 164 pulls the feed cone 160 up from the upper part of the previous sleeve mold 120, the traveling mechanism is controlled to start by the PLC motor 140, the traveling mechanism drives the feeding hopper to travel to the upper part of the next sleeve mold 120, the feeding hopper pushes the frame 152, the frame 152 drives the electric hoist 150, the electric hoist 150 drags the feed cone 160 through the stranded wire 164, so that the feed cone 160 can travel to the upper part of the next sleeve mold 120 synchronously along with the feeding hopper, at this moment, the electric hoist 150 is controlled to pay-off the feed cone 160 and the next sleeve mold 120, after aligning the feed cone 160, the fall to the upper part of the next sleeve mold 120, and the pipe can be cast by the BCCP. Through the arrangement, after the concrete pouring of a pipe is completed, only the feeding hopper is driven to move to the upper part of the next section of sleeve mold 120, the material splitting cone 160 is driven by the frame 152 and the electric hoist 150 to synchronously move to the upper part of the next section of sleeve mold 120 along with the feeding hopper, and the material splitting cone 160 does not need to be additionally and independently moved, so that the time for independently lifting the material splitting cone 160 is effectively saved, and the working efficiency is improved.

To facilitate alignment of the dispensing cone 160 with the sleeve mold 120, in some embodiments, a positioning boss 161 is connected to the bottom of the dispensing cone 160, the positioning boss 161 is in an inverted boss shape, and a diameter of an end of the positioning boss 161 near the sleeve mold 120 is smaller than an outer diameter of the inner membrane cylinder 121. After the material separating cone 160 is dragged to the upper part of the sleeve mold 120 in the working process, the electric hoist 150 is controlled to pay off, the material separating cone 160 falls down, the positioning round table 161 at the bottom of the material separating cone 160 preferentially enters the inner cavity of the inner film cylinder 121, the material separating cone 160 continuously falls down, the side wall of the positioning round table 161 is abutted on the inner wall of the inner film cylinder 121, and the positioning round table 161 is limited by the inner film cylinder 121, so that the material separating cone 160 can automatically trim the position of the material separating cone 160 in a small range in the falling process, and the alignment with the sleeve mold 120 is facilitated.

In some embodiments, please continue to refer to fig. 1 with further reference to fig. 3, fig. 3 is a schematic partial structure of a limiting sleeve according to an embodiment of the present application. Comprises a limit sleeve 170, wherein the limit sleeve 170 is sleeved on the periphery of the stranded wire 164, and the limit sleeve 170 is fixed on the feeding hopper and/or the electric hoist 150 through a fixing piece. (fixing elements are not shown in the drawings) in the embodiment of the present application, the limiting sleeve 170 moves synchronously with the travelling mechanism, the feeding hopper and the electric hoist 150, so the fixing elements can be arranged in various manners, for example, the limiting sleeve 170 is fixed by welding a supporting rod and a fixing rod on the feeding hopper, and the limiting sleeve 170 can be fixed on the electric hoist 150 or the frame 152 by arranging the supporting rod and the like. In the embodiment of the application, by arranging the limiting sleeve 170 to limit the stranded wire 164, the stranded wire 164 is not easy to shake under the rigid support of the limiting sleeve 170, so that the material splitting cone 160 is aligned with the sleeve mold 120 conveniently.

To reduce friction between the stop collar 170 and the ends of the strands 164, please continue to refer to fig. 3. In some embodiments, both ends of the stop collar 170 are provided with flared openings 171. The flared opening 171 is provided to avoid breakage of the strands 164 and the end of the stop collar 170 under prolonged friction.

In some embodiments, including a bluetooth remote control, PLC motor 140 is provided with a first bluetooth connection device, which corresponds to the bluetooth remote control.

In the embodiment of the application, remote control of equipment is realized by arranging the Bluetooth remote controller.

In some embodiments, a first vibrator is included, the first vibrator being coupled to the feed hopper. The first vibrator is arranged so as to completely discharge the concrete in the feeding hopper.

Referring to fig. 4, fig. 4 is a schematic partial structure of a material splitting cone according to an embodiment of the present application. In some embodiments, the device comprises a second vibrator 163, a containing cavity 162 is arranged in the material splitting cone 160, the second vibrator 163 is fixed in the containing cavity 162, and a second Bluetooth device is arranged on the second vibrator 163 and corresponds to the Bluetooth remote controller.

In this embodiment of the present application, after casting to the casing mold 120 is completed once, the second vibrator 163 is controlled to be started by the bluetooth remote controller, and under the action of the second vibrator 163, the concrete attached to the side wall of the material dividing cone 160 will enter the casing mold 120, so that the waste caused by that the concrete attached to the material dividing cone 160 falls to the ground in the moving process is avoided.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; while the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the embodiments, and are intended to be included within the scope of the claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims

1. The concrete feeding vehicle is characterized by comprising a support frame, wherein the support frame comprises a walking beam and support columns supported at two ends of the walking beam, a plurality of sleeve molds are arranged at the bottom of the walking beam, and a concrete feeding machine is arranged on the walking beam;

the concrete feeder comprises a travelling mechanism and a feeding hopper, wherein the bottom of the feeding hopper is conical, a feeding port is formed in the top of the feeding hopper, a discharging port is formed in the bottom of the feeding hopper, the travelling mechanism is used for driving the feeding hopper to slide along the travelling beam, the travelling mechanism is electrically connected with a PLC motor, two electric hoists are symmetrically arranged on two sides of the feeding hopper, the top of each electric hoist is connected onto a track of the travelling beam in a sliding manner through rollers, the two electric hoists are connected into a whole through a frame, the frame surrounds the periphery of the feeding hopper, a material distributing cone is arranged at the bottom of the feeding hopper, and two sides of the material distributing cone are connected to the electric hoists through stranded wires;

the sleeve mold comprises an inner mold cylinder and an outer mold cylinder, wherein the outer mold cylinder is sleeved on the outer side of the inner mold cylinder, and a forming cavity is formed between the inner mold cylinder and the outer mold cylinder.

2. The concrete feeding vehicle with the material dividing cone according to claim 1, wherein the bottom of the material dividing cone is connected with a positioning round table, the positioning round table is in an inverted round table shape, and the diameter of the positioning round table, which is close to one end of the sleeve mold, is smaller than the outer diameter of the inner membrane cylinder.

3. The concrete feeding vehicle with the material splitting cone according to claim 1, comprising a limiting sleeve, wherein the limiting sleeve is sleeved on the periphery of the stranded wire, and the limiting sleeve is fixed on the feeding hopper and/or the electric hoist through a fixing piece.

4. A concrete feeding vehicle with a feed cone according to claim 3, wherein both ends of the limiting sleeve are provided with horn-shaped openings.

5. The concrete feeding vehicle with the material splitting cone capable of being carried according to claim 1, comprising a Bluetooth remote controller, wherein the PLC motor is provided with a first Bluetooth connecting device, and the first Bluetooth connecting device corresponds to the Bluetooth remote controller.

6. The concrete feeding vehicle with a feed cone according to claim 1, comprising a first vibrator coupled to the feeding hopper.

7. The concrete feeding vehicle with the material splitting cone, according to claim 5, characterized by comprising a second vibrator, wherein a containing cavity is arranged in the material splitting cone, the second vibrator is fixed in the containing cavity, a second Bluetooth device is arranged on the second vibrator, and the second Bluetooth device corresponds to the Bluetooth remote controller.